nirmal fibres p ltd Delhi

We manufacture Polypropylene Staple fibre PPSF (virgin PPSF fiber) at our new state of the art plant at Gajraula, U.P., India. Polypropylene staple fibre is used to manufacture Air Filter, Water filter and other industrial fabric, It is also used for woven carpets, non woven carpets, upholstery, carpet backing etc.

Synthetic leather, also known as faux leather, artificial leather, rexine, vinyl or leatherette, is a man made fabric made using PVC or polyurethane (PU) that is treated and dyed to resemble real leather. Artificial Leather is intended to substitute the natural leather in fields where a leather-like finish is required but the actual material is cost-prohibitive, unsuitable, or unusable for ethical reasons. Synthetic leather is a cheaper, a more versatile and an ethically friendly alternative to real leather, which is made from tanned animal hides.

Recycled Polyester staple fibre is a synthetic man made fibre made from PET/Polyester waste and post consumed PET bottles. It is used in Non-Woven carpets, wadding, filtration industries, as a polyfill for stuffing cushions, pillows, soft toys, quilts. Its also used for spinning yarns and making geotextiles. Hollow Polyester staple fiber gives good resilience properties and is used to make premium pillows, cushions and quilts.  Recycling of PET/Polyester waste and used PET bottles is essential to maintain cleanliness of environment. Process of Manufacturing Recycled Polyester Staple Fibre   Worldwide millions of PET bottle are consumed daily and thrown to trash. PET is also called polyester. Polyester is a synthetic polymer made of purified terephthalic acid (PTA) or its dimethyl ester dimethyl terephthalate (DMT) and monoethylene glycol (MEG).  Since PET bottles are practically non bio-degradable, its was very difficult to dispose them. New technology was developed in Europe, Korea and finally China which helped in recycling these post consumed PET bottles to make man made fibres like Recycled Polyester Staple Fiber. These fibers are then used to make non woven carpet for auto-mobiles, making quilts, yarns, pillows etc  First bottles arrived in a factory, collected from trash, in bale form. These bales are opened and manually sorted to take out contaminations like iron, PVC, stones etc. Once cleared these PET bottles are crushed to make 12-15 mm flakes and are hot washed in chemical solution containing 2% solution of Sodium Hydroxide. This chemicals helps in taking out glue from bottles and also cleaning them. The overall contaminations in PET flakes should not be more then 200 ppm.  These flakes are then dried and taken to vacuum driers where surface moisture as well as inherent moisture is taken out and flakes becomes soft/crystallized & dried. Moisture held within the PET flakes itself is known as inherent moisture. The Driers helps to reduce the inherent moisture to less then 200 PPM.  These dried flakes are then taken to Extruder for spinning. Spinneret are available to make either hollow or solid PSF of varying denier (1.5Den 50Den). Filaments coming out of spinning are collected in cans or bobbins. This completes the spinning. Hollow and Solid PSF can be treated to make Siliconized, conjugated, polyfill, harsh, bouncy, anti static, anti fungal. In second step these cans are taken to Creel area where many cans or bobbins are combined to make tow and stretched several times in a chemical hot bath to make fibre. These fibres are then dried and relaxed in a relaxer and cut in various cut length before bale packing.  

Agrotextiles a part of Agro Products are known as technical textile products used in agriculture, horticulture (incl. floriculture), fisheries and forestry. The essential properties required in Agrotextiles are strength, elongation, resistance to sunlight, breathability and resistance to toxic environment . Bio-degradation . All these properties help in crop growth and reduction in wastage of crops and other foodstuffs.  As new materials have been practice globally as well as in India, Agrotextiles has become part of Protected Cultivation.  Nirmal Fibres has developed PP spun bond based Agrotextiles & made ups there of by choice of Polymer / additives and modifying process variables in it's Plant.  Nirmal Fibres has acquired prominent position in Indian Horticulture sector as farmer partner through supply of Agrotextiles for Protective Farming. Deep understanding of horticulture practices has built a competitive and efficient supply chain that delivers products of immense value .  These are for protection and enhanced growth of ornamentals, fruits and vegetable plants, pest and control, hail protection, shade and bird netting. The novelty of application is that such Agroproducts allow sunlight, water, air to pass through owing to its porous structure, yet offer protection against birds, insects, heavy rain, hail, frost.  The Agroproducts help in conservation of soil heat for winter crops protecting against early cold weather. This helps in fast germination of seed as well as protection from plant disease. The same fabric cover continues to be used facilitating Photosynthesis by preserving Carbon dioxide, allowing sunlight & moisture .  It can be deployed from plantation to fruition stages. Its good strength helps in reuse of fabrics.   Owing to its good strength, it also protects against birdbite, insects, heavy rain, hail, frost. Nirmal Agrotextiles are equal in task as its fabrics are as fine as 12 gsm to 80 gsm have been accepted for such applications. Novelty of application has helped in the following. 

Overview   Coal: Choice for Indian Energy Coal is the most important & abundant fossil fuel in India and accounts for 55% of India's energy need. India's industrial heritage was built upon indigenous coal, largely mined in the eastern and the central regions of the country. India is, however, poorly endowed with oil assets and has to depend on crude imports to meet a major share of its needs (around 70 percent).  A large population of India in the rural areas depends on traditional sources of energy such as firewood, animal dung and biomass. The usage of such sources of energy is estimated at around 155 mt per annum or approximately 47 percent of total primary energy use.

Synthetic leather, also known as faux leather, artificial leather, rexine, vinyl or leatherette, is a man made fabric made using PVC or polyurethane (PU) that is treated and dyed to resemble real leather. Artificial Leather is intended to substitute the natural leather in fields where a leather-like finish is required but the actual material is cost-prohibitive, unsuitable, or unusable for ethical reasons. Synthetic leather is a cheaper, a more versatile and an ethically friendly alternative to real leather, which is made from tanned animal hides.  We are leading manufacturers of  PVC/PU Artificial Leather  using latest technology called Transfer Coating Process. Our capacity is around 6 Million Meter Length Per year. We can produce PVC Coated Leather fabric as per customer requirement of shade, embossing pattern and print having fabric thickness of 0.6mm to 3mm.