Other Products / Services #3702707

Shell and tube heat exchanger

Shell and tube heat exchangers consist of a series of tubes. One set of these tubes contains the fluid that must be either heated or cooled. The second fluid runs over the tubes that are being heated or cooled so that it can either provide the heat or absorb the heat required. A set of tubes is called the tube bundle and can be made up of several types of tubes: plain, longitudinally finned, etc. Shell and Tube heat exchangers are typically used for high pressure applications (with pressures greater than 30 bar and temperatures greater than 260C).

This is because the shell and tube heat exchangers are robust due to their shape.
There are several thermal design features that are to be taken into account when designing the tubes in the shell and tube heat exchangers.

Sugar Syrup Manufacturing plants are ideal tools for the pharmaceutical industry for the production of oral liquids.

It is specifically designed to take care of two critical factors which directly affected the quality of the liquids.

• Minimum man handling of liquid.


• Effective cleanness during manufacturing .

Need to say, it also provides the benefits of the effective manpower utilization.
SUGAR SYRUP MFG.PLANT consist the following equipments and accessories.

1. Sugar melting vessel with bottom entry stirrer


2. Manufacturing vessel with bottom entry homogenizer


3. Storage vessel with bottom entry stirrer


4. Control panel


5. Product piping with filters and valves


6. Working platform


7. Trfer pump-centrifugal


8. Filter-press

The salient features of the sugar syrup manufacturing plant are as follows.

• The plant is designed to be operated only by one operator and one helper


• All material trfers are done by vacuum or by trfer pump (Optional)


• All the vessels are cGMP (point free construction)


• All contract parts are of SS316 & Finished to class 4B (Mirror) finish and crevice free.


• The entry of all stirrer & high speed emulsifier from bottom. In-line Emulsifier (as per customer choice) provided on demand (optional)


• All vessels are suitable for internal pressure of 1 kg/cm2 and hence can be sterilized.


• All pipes, pipe fitting and valves are of SS 316 (as per customer requirement) seam quality, internally electro polished, with tri-colver ended joints.


• The entire plant is equipped with CIP AND SIP connections so that customer can use these facility, if have CIP AND SIP requirement.


• All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.


• PLC based automatic operating plant can be designed as per requirement.

CAPACITY:- 1000 LTRS, TO 10000 LTRS
MOC:- MS/ S.S.304 / S.S.316/316L

Blending system designed & have minimum time for Handling mixing & Blending.

Systems available in various working capacities from 100 kg to 2000 kg can be used for blending various powder. Like talcum, food grade, milk powder, flavor etc.

System consists of storage bin used for storage of material & trfer one to another placed.

Vibrosifter used for graduation of material in accordance to their particle sizes

Screw conveyor: - Used for stable feeding & powder Trportation.

Ribbon Blender: - Used in uniform & homogeneous mixing & minimum blending time.

Available Sizes: - Bin 10 kg to 10000 kg storage

Vibrosifter 12Diato 72 Dia sizes

Screw Conveyor 10 kg to 20000 kg / Hr Feed plate

Ribbon Blender 10 kg to 20000 kg Capacities

Ideal for mixing and blending of different densities, shapes, proportion of solid slid, Liquid- Liquid.

The Planetary beaters are having two speeds and covers the entire cross section of the bowl hence ensures faster and effective mixing.

All models will have motorized lifting arrangement. Bowl can be supplied with jacket suitable for steam/ Electrical heating on demand.

Used in pharmaceuticals, Chemicals, foods, Dyestuff Industries

Available Sizes :- 1 Kg. to 2000 Kgs.

M.O :- M.S, S.S.304, S.S.316, S.S.316 L, Hallar coated, hastalloy .

Function

To conduct various types of reactions like esterification, etherification, nitration, alkalization, hydrolysis, hydration, dehydration, sulphonation, reduction, oxidation under alkaline conditions, condensation, polymerization etc.

Capacity 10 Liters to 30, 000 Liters.

The unique design allows the following unit operations to be conducted efficiently. Solvent recovery, distillation, liquid-Liquid extraction, Phase separation, dissolution, de-emulsification, heating, cooling, blending, degassing, flash distillation etc.,

Efficient condenser allows compete, condensation of vapours and minimizes losses. The
vapors column, phase separator, sub cooler, receiver and vapours trap facillites recovery of all the material by distillation under reduced pressure. The limpet and the internal coil is provided for cooling as well as heating. The system is designed to facilitate conducting reactions under auto pressure/ under inert atmosphere under subzero temperature as well as temperature up to 3000C.

Available Capacity :- 10 Ltrs 30000 Litrs.,

M.O : M.S, S.S.304, S.S.316, S.S.316L, Hastalloy etc.

We offer Perfumery Storage & Blending Systems.

Silent features:

• The Perfumery Storage vessel is designed as per standard vertical mounting on the heavy-duty legs with stud & lock nuts.


• Inner & outer will be argon welded legs, support, dishes


• Inner finish would be 180 grit mirrors & outer would be also 180 grit matt finish.


• Vent pipe, inlet pipe, lid with silicon gasket.


• Liquid level indicator with flush valve.


• Flameproof liquid level trmitter provided for level indicator in computer monitor.


• Nitrogen blanketing system for minimal evaporation.( As per plant requirements & ON order.)


• Pneumatically operated actuator for BF valve.


• Valve provided for automatic alcohol trfer in system.

CAP:-100 LTRS TO 10000LTRS
MOC SS 304, SS316, SS316L

Ideal for Uniform & Homogeneous mixing of dry / semi wet blending & mixing of various materials having different densities provided with various designs of the blades to suit the process requirement. The automatically / manually operated. Used in Pharmaceuticals, Chemical, cosmetics, Foods industry.

Capacity ranges From 10 Liters to 25000 Liters.

M.O:- Can be manufactured in all weld able materials, CS, SS, & Special Steel.

Description

Rotary feeder is installed in the powder process and has function of stable feeding. The internal structure of multi-leaf forms containers shaped scoops. During rotation of main shaft, material is inputted from the upper inlet and outputted from the lower outlet. And constantly cycle, thus stable feeding is achieved. With speed converter, speed of output can be controlled and thus to suit for the continuous Process.

CAP:-5KG TO 50000 KG

MOC:-MS, SS-304, SS 316, SS 316L

Description

It is pipeline trportation equipment for Powder, with single rotary screw inside the pipe, the push material through the spiral screw. It can meet needs for trportation of vast majority of the powder. Screw conveyor is suitable for trportation with various angles and slopes. It has characteristics of convenient installation and stable feeding, widely application in powder trportation. Screw conveyor is also applied in automatic feeding. combined with inverter control, speed converting feeding can be achieved; together with signal given by weighting silo, therefore automatic feeding is achieved.

CAP:-25 KG TO 50000KG

MOC:- MS, SS304, SS316 , SS316L

VERSATILE FRACTIONATION COLUNM WITH VAPOURIZATION UNDER FORCED CIRCULATION

FUNCTION

To fractionally distil heat sensitive multi-component mixtures under highly controlled heating conditions whilst maintaining a constant ratio of quality of liquid to area of heating.

CAPACITY

30 Ltrs. To 10000 Ltrs.

Moc:-MS/SS-304/SS-316

SALIENT FEATURES

Falling film type of heat exchanger provided at the reboiler with a totally leak proof pump with mechanical seal ensures high heat trfer coefficient and facilitates vaporization of the liquid maintaining minimum temperature different between the source heat and the boiling point of the liquid at the operating pressure . This minimizes thermal impact to the liquid and also prevents localized heating. Thus heat sensitive materials can be handled very safely in this column. All the joints are carefully machined. PTFE gaskets provided between all flanged joints ensure leak proof system. This facilitates fractionation at high vacuum. A highly efficient structured packing with distributors ensures low HETP and low pressure drop.

The automatic / pneumatic reflux distribution system provided with control panel allows for programmed reflux distribution. This facilitates better control on the entire system and the quality of the performance of the column. The entire system is provided with flameproof fixtures. The energy meter provided at the panel gives the total energy consumption after a batch is worked out. Only one operator can operate the column efficiently. Vacuum / vapour traps and manifold system facilitates operating the column at selective vacuum at different lines without disturbing the column equilibrium. View glasses provided at various locations to have visual control on the system. The entire system is placed on a bolted steel frame, which can be assembled and dismantled quickly. The system is provided with an in-built heating / cooling system and control valves and electrical control panel. Vacuum pump and traps can be provided on request.

SIFTER

Suitable for separation of solids from solids, liquid from solids & can be used for gradation of material in accordance to their practical sizes. Machine Is useful in Chemical, Pharmaceutical, Dye stuff, Pigments Cosmetics, Food, Resins, Fertilizers, Points, Minerals Industries.

Available Size 12 TO 72

MOC:-MS, SS 304, SS316, SS316L

Multimill is widely used for wet and dry granulation, pulverization etc. in Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colours, Dyestuff, Food products etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastic and Resins Industries.

DESCRIPTION :

Multimill unit consists of S.S. 304 quality hopper and processing chamber (can be provided is S.S. 316 quality at extra cost) with beaters assembly, motor, reversible switch, DOL starter, four speed step pulley, Suitable screen with painted pillar mounted on base plate, with castors.

FEATURES
Oscillating Granulator, plays an important part in the process of granulation in tablet making as quality of tablet is determined by the virtue of the granules used for its compression.
Oscillating granulator can be used for wet and dry aspect of the granulation process
Quality of granules are better compared to other processing machineries like multi mill, comminuting mill etc.
All contact parts are in stain steel Mounted on a base
Adjustment, cleaning and operation are simple
Sturdy, durable, better productivity
Unique oscillatory rotor action ensures high outputs and a predictable product with minimum of fines

Used for coating of tablets/ granules. The pan is mounted in inclined position for effective coating. Unit is provided with suitable hot air blower to get desired temperature which can be controlled by thermostat. Used in pharmaceuticals bulk, drug and chemicals, foods Industries.

Available Sizes :- 12 TO 72

M.O :- M.S, S.S.304, S.S.316, S.S.316 L