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Other Products / Services #761755

Chlor Alkali / Caustic Soda Plants

Nuberg EPC is known for its proven track record in design and supply of caustic soda plants for over two decades. With an extensive know-how in chlor alkali process membrane cell technologies and experience of executing over 15 chlor alkali and derivatives plants worldwide, Nuberg EPC offers LSTK (lump sum turnkey) solutions and engineering & technology services for integrated management and development of chlor alkali plants. As a single point responsibility company for turnkey projects, we provide best in class caustic soda plant design, engineering, technology, procurement, construction and commissioning services.

Nuberg has decades of expertise and experience of executing caustic soda (Sodium Hydroxide, NaOH) plants in collaboration with global leaders like INEOS Technologies, AKCC and CEC for latest chlor alkali bi-polar membrane electrolyzer technology.

Our in-house engineering set up with over 300000 available engineering man hours backed by our innovative process technology and state-of-the-art fabrication facility for caustic soda production plant equipment gives us the edge to deliver projects in time, within budget and with best quality. Way back in year 2000 Nuberg set up first private sector caustic soda plant in Bangladesh. Having worked for all the caustic soda manufacturers in UAE, Nuberg EPC is reckoned as the biggest EPC & LSTK Company for chlor alkali industry in the UAE. Nuberg has impressive clientele of LSTK projects executed on behalf of leading caustic soda suppliers from countries like UAE, Paraguay, Algeria, Bangladesh, Saudi Arabia, India and Qatar.

Our caustic chlorine plants incorporate three major areas; brine preparation and purification plant, electrolysis and product handling & storage. Typical by products of chlor alkali and derivatives plant include caustic soda lye, caustic soda flakes, chlorine, calcium chloride, sodium hypochlorite, hydrogen peroxide, hydrochloric acid, stable bleaching powder and chlorinated paraffin wax (CPW).

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Calcium Chloride Plants

Nuberg EPC is one of the world's leading turnkey projects company for calcium chloride chemical plants. With over 20 years' experience in providing lump sum turnkey solutions in key industries; Nuberg has the proven track record to execute calcium chloride plants of any scale. Nuberg EPC takes the privilege in setting up UAE's first calcium chloride plant. The calcium chloride production plant is situated in ICAD area of Abu Dhabi, UAE.

Nubergs Calcium Chloride (Cacl2) plant combines proven technology with extensive experience of executing projects worldwide in association with global technology partners. With its comprehensive and methodical technical expertise and experience in calcium chloride technology, plant design and engineering and project execution, Nuberg delivers successful projects worldwide exceeding customer expectations.

Nuberg EPC has a broad spectrum of knowledge and technical know-how with extensive set up for engineering, procurement, construction, project management and commissioning which enables the company to add new depths in designing, developing and delivery of calcium chloride projects. Calcium Chloride comes in the form of flakes, pellets / granules, powders and liquid solutions, each in varying concentrations and has extensively used in the industry for treating roads in winter and cement paints manufacturing. The chemical is also useful as a fertilizer for plants, because of its important micro nutrients that are vital to healthy plant growth and development.

Supported by a modern research and development facility in Sweden we are continuously developing innovative products for the calcium chloride industry. Backed by our state-of-the art fabrication facility for calcium chloride production plant equipment and machinery we deliver safe, reliable and efficient plants at optimum cost within stipulated time.

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Hydrochloric Acid Plant

The Hydrochloric Acid Plant executed by Nuberg engineering is most efficient plant in terms of quality & yield.

Applications

  • In the Manufacturing of Dyes, Phenols and Plastics.
  • Ore reduction
  • Processing of food
  • Pickling and metal cleaning
  • Industrial acidizing
  • Water treatment
  • Manufacture of chemical intermediates, such as FeCI3, ZnCL2, AICI3, etc.
  • General Cleaning in establishments like households and in commercial, industrial and institutional.
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Quick Lime Plant

Nuberg Engineering offers solutions for quick lime plant which includes plant fabrication, installation & commissioning of Quick lime, Hydrated lime and Precipitated Calcium Carbonate plants. We offer plants which incorporates lime processing plant and lime processing machinery.

Calcium oxide (CaO) commonly known as quick lime, is a caustic alkaline substance yielded by heating limestone in specifically designed kilns. Quick Lime has a varied range of use ranging from mortar to flux. Here are many companies who produce and sell quicklime often with specific chemical impurities wich makes it useful for certain applications.

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Hydrated Lime Plant

Here in Nuberg engineering we offer turnkey solutions for hydrated lime plants. The company is backed by an extremely experienced team for the execution of the services provided by us. Hydrated lime has a variety of uses in industrial applications like water treatment, anti-stripping agent in asphalt, and in soil stabilization. Hydrated limes are found in the market as well but are sold with a particular limit which is often set to 50 lb. bags or transported as a bulk material in pneumatic trucks and rail tanker cars.

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Sodium Hypochlorite Plant/LABSA Plant

Nuberg Engineering has a successful track record of executing Sodium Hypochlorite plants

Sodium Hypochlorite protects the equipments against macro and micro organic fouling growth.

Also, a Sodium Hypochlorite production plant levitates the heavy costs related to purchasing of commercial biocide products and the reliance upon outside Suppliers. Following are the applications of Sodium Hypochlorite Plant.

  • Bleaching for Fabrics.
  • Disinfectants.
  • water treatment in swimming pools.
  • Processing & cooling the water treatment.
  • Control the odour
  • Chemical Intermediates.
  • Air Scrubbing
  • Cyanide effluent in gold mining.
  • Processing of Food & vegetable
  • Precious metal recovery.
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Hydrogen Gas Purifier

Nuberg Engineering has established a name in Hydrogen gas separation purifiers which produces pure hydrogen. We have a proven record of hydrogen separation technology, developed over 18 years of experience. Our economical membrane of purification technology separates pure hydrogen from other gas mixtures, therefore providing a gas free from other impurities.

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Fixed Roof Tanks

Based on years of experience and qualified professionals, Nuberg is one of the market players for Floating and fixed roof tanks in the Oil & Gas Industry. The group has a state of the art manufacturing facility for better quality of industrial products. To add further, the fixed-roof tank is a typical fixed-roof tank which consists of a cylindrical steel shell with a cone- or dome-shaped roof that is permanently affixed to the tank shell. To explain about a floating roof tank, these tanks consists of an open-topped cylindrical steel shell equipped with a roof that floats on the surface of the stored liquid, rising and falling with the liquid level.

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Benzol Scrubber

In benzoyl scrubber crude benzoyl gas is scrubbed with wash oil in the benzoyl recovery section. Benzoyl crude oil goes to benzoyl recovery section where benzoyl is removed and the wash oil after treatment is sent to the scrubbers. Crude Benzoyl thus recovered goes to benzoyl rectification plant. BTX, solvents, still bottom residue. Benzoyl after washing and neutralization with caustic soda is send to benzoyl column for fractionating into different fraction.

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Primary Gas Cooler

ThePrimary gas coolerhas three compartments. There is a shell and tubeheat exchangerwhere the service water is exchanged with the CO gas in the two crown zones and with chilling cold water in the bottom zone. IN all zones the tubes are inclined at 15 degree celcius, horizontal. The purpose of this is to provide easy drainage to any naphthalene condensate. However, the main purpose of PGC is to cool the gas from 90c to 30c.

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Coke Oven Gases

Coke-oven gas is a fuel gas having a medium calorific value that is produced during the manufacture of metallurgical coke by heating bituminous coal to temperatures of 900C to 1000C in a chamber from which air is excluded. The main constituents are, by volume, about 50% hydrogen, 30% methane and 3% higher hydrocarbons, 7% carbon monoxide, 3% carbon dioxide and 7% nitrogen. The gas has a heating value of about 20, 000 kJ/m3.

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Ammonium Sulphate Plant

Ammonia Sulphate has a number of commercial uses and has a worldwide production of 17 million TPA. Ammonia Sulphate is a byproduct of other processes. To produce this, a manicured plant is required and Nuberg Engineering has years of cost effective experience in this. Ammonium sulfate is produce by treating ammonia with sulphuric acid.

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Benzol Distillation System

In a distillation system there is a distillation still and a rectification column. At the top of the tower the benzoyl chloride is obtained while the residue is discharged by the bottom of the kettle. Other than the three main steps, there are two more auxiliary steps known as hydroids and acid recovery.

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Benzyol Recovery System

Afterammonia recoverythe coke oven gas comes to raw benzol recovery. The recovery is taking place due to contact of the coke oven gas with wash oil in scrubbers, at the same time, benzol plant providescooling of coke oven gas. The result coke gas could be transfered to customers, for instance, for coke oven battery heating.

Wash oil enriched with raw benzol is heated to the temperature of 140C and being purified from raw benzol and cooled, it is returned to srubbers for continuous use.

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Naphthalene Recovery System

Naphthalene is available in the form of vapour which condenses directly to a solid, chemically neutral aromatic material. The raw coke has a naphthalene concentration of 50 55C thereby leaving no naphthalene when the gas is quenched to 80 84C. Naphthalene mixes very easily in tar. As a general principle it is necessary to reduce the naphthalene in gas concentration corresponding to a dew point temperature appreciably below any which may be experienced by the walls of the gas distribution pipework.

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Tar Distillation Plant

Nuberg Engineering has the best state-of-the art facilities and products required for a coal tar distillation plant. The plants are concentrated in the distillation of high temperature coal tar. Nuberg produces materials for such plants.

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Tar Decanter

A tar decanter is used for dewatering the coal tar and at the same time removing solids as well. Primarily there are three static decanters to remove the larger particles. After the static decanter the water and the tar is separated in a conical tar separator.

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Propellant Plant

Nuberg Engineering is reckoned for manufacturing the entire plant and machinery for the production of single, double, triple-base propellants. The company provides all the related equipment required for the production of combustible cases and accessories.

To add a little more on propellant, Single Base propellants are constructed by bringing together the NC with the additives and solvents to obtain the gelatinization. After the completion of the kneading operation the mixture is collected and transferred to the press for extrusion process, thereafter for cutting, then solvent removal operations, soaking, drying and blending.

After production, the powder can be subject to further surface treatments depending on the type of propellant. Hereafter a thorough mixing is carried out for the preparation of commercial lots.

The Double base manufacturing is very similar to Single Base, the presence of Nitroglycerine being the only difference. The common process starts from NG/NC paste but in some processes also from NC and Gelatine. Double Base propellants is kneaded or gelatinized and dehydrated by rolling.

Triple base propellants manufacturing process is as the above two only to be followed by extrusion, cutting, drying and blending.

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Solvent Plant

Nuberg holds mastery in setting up Special Solvent Extraction Plant for the Nuclear & Defence Industry. It is the most up to date way of recovery of oil from oil bearing materials at very low temperature under vacuum. This process produces excellent quality of oil, compared to any other and works under high temperatures and high pressure which causes oxidation of oil.

Being one of the most prominent business entities in India engaged in manufacturing, exporting and supplying a vast range of Solvent Extraction Plants to our customers in the Defence Industry. The company manufactures the plant using high-grade raw material procured from our own state-of-the-art manufacturing facility are extensively used in various industrial applications.

Nuberg has a proven designs which are simple, robust, operator friendly flexible for easy changeover of the process material and with inbuilt safety features. Nuberg manufactured plants have been operating for more than two decades. GEL has designed and manufactured nuclear power equipment such as Nuclear Heat Exchangers, Vessels and Fuel Cells for some of the most prestigious Nuclear Power establishments in India.

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Explosives Plant

Nuberg Engineering is a sought after company for manufacturing equipment for Explosives and Propellants Plants. The company is counted amongst the major EPC contractors who have successfully designed and manufactured nuclear power plant and its equipment such as Nuclear Heat Exchangers, Vessels and Fuel Cells for some of the most prestigious Nuclear & Defence Power establishments in India. The different types of work done are :

  • RDX Plants
  • Propellants
  • Nitrocellulose (NC) Plants
  • Initiating Explosives Plants
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Piping AND Tankages

Nuberg Engineering has a rich experience to handle any piping work. A wide range of process industry or high purity pipeline used in different sectors is provided by us. The company is equipped with the latest orbital welding machines and skilled manpower to undertake and meet the most challenging and complex deadlines. The group has wide experience of handling a wide range of situations in Tankages. We have expertise in revamping, relocating of old / damaged tanks, converting from flooring roof to fixed roof tanks, shifting of tank location or fabrication and installation under the guidelines and approval of explosives department with compliance to all conditions of local regulating body.

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  • P K Mishra (NUBERG ENGINEERING LIMITED)
  • A-38 H, Sector- 64 , (UP), PIN- 201 301, , Sector 64, Noida, Uttar Pradesh
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