High-speed, Scalability:

RoboPlazmadesign can be upgraded to cut 20x3 meter plates with nested contours, or to an auger blade 3D cutting system, or to a rectangular tube cutting application.

• This Single System offers 2D and 3D cutting capability.
• High flexibility gives potential to meet multiple customer needs simultaneously.
• Faster, smarter, and cost effective solution transforms plant throughput.
• RoboPlazma is a Shop floor tested Innovative design having more than 12 patents.
• RoboPlazma is the only system in the world where the pipe is cut without rotation.
• Capable of processing different profiles.
• Pipe ovality does not affect cutting accuracy.
• Loading & Unloading is simpler and easier.
• No need of different machine.
• Just oneRoboPlazmadoes all.

What makes us Unique?

• Free Moving Cantilever design delivers precision & smooth motion.
• Modular Hardware enables system expandability.
• Just 3 click software powering a machine that grows with you.
• SingleRoboPlazmareplaces Band Saw, Drilling, Coping, Notching, Slotting, Pipe & Tube Cutting, Marking & CNC Plate cutting.
• Independent Measuring System give high accuracy.

The capabilities unmatched by the competition are,

• Underside processing without additional Robot.
• All side Square tube processing.
• Large Plate Cutting 2.5 x 30 Mtr. with weld edge preparation.
• Complex Geometries like Mouse Hole being processed which are not achieved by competition.
• Pipe processing.
• Practically all shapes cut on all structural steel profiles.

RoboPlazmaexpand beyond the competition to include

• Welding.
• Curved Beam/ Pipe processing.
• Dish End.
• 3D Assembly.
  

Pipe Cutting:

• RoboPlazma is the only system in the world where the pipe is cut without rotation.
• Capable of processing different profiles.
• Pipe oviality does not affect cutting accuracy.
• Loading & Unloading is simpler and easier.
• No need of different machine.
• Just oneRoboPlazmadoes all.
  

Plazma MarkingRoboPlazmais capable of marking Lay Out, weld Lines & part Numbers without Tool change. This eliminates use of an additional job marking station and speeds up the fabrication process. Plazma marking operation is fully integrated with offline RoboSwift programming with an auto parameter setting.

Material Handling System

This is an intelligent fully robotically interfaced material handling system.

• Automatic Job separation, clamping and alignment.
• Loading and unloading of beam while robot cutting is possible because of MicroBot laser measuring system.
• Microbot Laser measuring system measure the beam length within 250 micron ensuring hole to hole center cutting distance with in the permissible tolerance laid down in AISC.
• Heavy duty frames, rollers and chains ensures that this rugged system works continuously.

This is a cost effective modular configuration of RoboPlazma™ system for a small job envelope with a Fanuc Robot mounted on fixed cantilever arm, interfaced with Plazma power source. 

This is a world first. Even Siemens teams of steel plant builders were doubtful if this could be done. We were very fortunate that Jindal Stainless Steel believed in us due to our 16-year track record Plazma cutters.

Some of the features are:

 

• Fully automated S.V.A.I. plant
• Takes 7 minutes to roll a 75-meter hot strip. Earlier it took 1 month for shipping the cut plate to the customer, as job had to be cut twice, one a rough cut on the conveyor and then the final cut when plate is cold down. This lost a lot of material, increased inventory and of course reduced throughput. 
• RoboPlazma™ cuts the plate directly on the conveyor just once.
• Intelligent algorithms recalculate the length every 10 sec due to rapid cooling of the plate.
• Completely unmanned system interfaced with the main SVAI control room.
• Self-checking &self-analyzing software that cross checks the system for every cut.
• Critical Online Intelligence compensates for the unpredictable behavior of hot steel like spring back and plate waviness.
• Hot Plate cutting at 1100-degree temperature.
• Achieves Right Angle Cut with misaligned plate with tolerance of +/- 1 degree o a Severely Bent Plate. 
• Handles Plate Spring Back.
• Plant throughput Complete Automated Cycle. 

Latest upgrades improve Productivity and safety:

 

• On line Hot Plate cutting.
• Intelligent Touch sensing for alignment checking and auto- calibration of the Plazma torch
• 5000 tons Hot plate cut continuously.
• Controlled thru Profibus Plazma Technologies also initiated a comprehensive Production with Operation and Maintenance Training Program.

  World’s first Plazma Hot plate cutting System is up & running at JSL plant in India with 5000 tons hot plate cutting in   record time.

 

• Eliminate manpower attrition affecting your Fabrication output.
• Eliminate material handling problems which create a logistic nightmare with your production and delivery schedules.
• Eliminate labor intensive and time consuming processes such as Sawing, Drilling, Coping, Grinding, Manual layout and marking
• Eliminate your dependence on skilled labor.
• Save shop floor space.

• Processing of I-Beams, Channels, Square and Rectangular Tubes.
• Produce high quality Bolt Holes, approved by AISC and CISC.
• Bolt Hole sizes 2xThickness above 12 mm plate, No tool changing required.
• Produces all Standard and Non-Standard Copes.
• Produces Miter Cuts, Compound Miters and Double Compound Miters.
• Pipe Straight cut and Straight bevel.
• Produces Square Tube Slots for Knife connections.
• Beam Splitting and Beam Castellation.
• Produces lay-out on all sides.
• Processing Standard copes.
• Plasma Marking with all alpha numerical characters.
• Pre-Measures the raw material prior to processing.
• Probing of the raw material for mill tolerances and automatic adjustment.

Underside processing:

• Cantilevered moving Robot reaches
• Our Customers can process underside Square Tubes, Pipes and Complex Geometries without investing for additional Robot, Chucks or Pipe rotator.
• As the job is not rotated the accuracy is higher with lesser job handlingresulting in faster processing at lower cost.
• Complex profiles on tube is the key feature ofRoboPlazmaBeam System.

Parts Marking & Lay-Out:

• Marking Lay Out, weld Lines & part Numbers without Tool change.
• Eliminate use of an additional job marking station
• Speed up the fabrication process.
• Fully integrated with offline RoboSwift programming with an auto parameter setting.

• Job separation, clamping and alignment done automatically.
• Loading and unloading of beam while robot cutting possible due to MicroBot measuring system.
• Measures the beam length within 250 micron ensuring hole to hole center cutting distance with in AISC permissible tolerances.
• Heavy-duty frames, rollers and chains ensure continuous working.
• Down draft fume extraction table for plate cutting and aerodynamic design ofRoboPlazmasystem enclosure takes care of I beam cutting fumes.

High-speed, Scalability:

RoboPlazmadesign can be upgraded to cut 20x3 meter plates with nested contours, or to an auger blade 3D cutting system, or to a rectangular tube cutting application.

This RoboPlazma solution is literally like the I Phone of structural steel processing machinery. With RoboPlazmaboth hardware and software are modular and scalable.

Multiple software modules enable RoboPlazmato tackle various steel profiles like I Beam, Channel, Pipe, Square tube & Plate. In fact our customer buys multiple machines with oneRoboPlazma.

1. Welding.
2. Measuring
3. Curved Beam
4. Dish End.
5. Vessels
6. 3D Assembly.

The system is designed like a RoboPlazma system with separately located 4 axis Fanuc controller for high reliability and rigidity at highly competitive rates. The system has been provided with auto torch height controller through arc voltage and touch sensing for piercing point.

Our noteworthy entity is actively engaged in manufacturing, supplying, and exporting a wide range of plasma cutters in India.

High-speed, Scalability:

RoboPlazmadesign can be upgraded to cut 20x3 meter plates with nested contours, or to an auger blade 3D cutting system, or to a rectangular tube cutting application.

• This Single System offers 2D and 3D cutting capability.
• High flexibility gives potential to meet multiple customer needs simultaneously.
• Faster, smarter, and cost effective solution transforms plant throughput.
• RoboPlazma is a Shop floor tested Innovative design having more than 12 patents.
• RoboPlazma is the only system in the world where the pipe is cut without rotation.
• Capable of processing different profiles.
• Pipe ovality does not affect cutting accuracy.
• Loading & Unloading is simpler and easier.
• No need of different machine.
• Just oneRoboPlazmadoes all.

What makes us Unique?

• Free Moving Cantilever design delivers precision & smooth motion.
• Modular Hardware enables system expandability.
• Just 3 click software powering a machine that grows with you.
• SingleRoboPlazmareplaces Band Saw, Drilling, Coping, Notching, Slotting, Pipe & Tube Cutting, Marking & CNC Plate cutting.
• Independent Measuring System give high accuracy.

The capabilities unmatched by the competition are,

• Underside processing without additional Robot.
• All side Square tube processing.
• Large Plate Cutting 2.5 x 30 Mtr. with weld edge preparation.
• Complex Geometries like Mouse Hole being processed which are not achieved by competition.
• Pipe processing.
• Practically all shapes cut on all structural steel profiles.

RoboPlazmaexpand beyond the competition to include

• Welding.
• Curved Beam/ Pipe processing.
• Dish End.
• 3D Assembly.
  

Pipe Cutting:

• RoboPlazma is the only system in the world where the pipe is cut without rotation.
• Capable of processing different profiles.
• Pipe oviality does not affect cutting accuracy.
• Loading & Unloading is simpler and easier.
• No need of different machine.
• Just oneRoboPlazmadoes all.
  

Plazma MarkingRoboPlazmais capable of marking Lay Out, weld Lines & part Numbers without Tool change. This eliminates use of an additional job marking station and speeds up the fabrication process. Plazma marking operation is fully integrated with offline RoboSwift programming with an auto parameter setting.

Material Handling System

This is an intelligent fully robotically interfaced material handling system.

• Automatic Job separation, clamping and alignment.
• Loading and unloading of beam while robot cutting is possible because of MicroBot laser measuring system.
• Microbot Laser measuring system measure the beam length within 250 micron ensuring hole to hole center cutting distance with in the permissible tolerance laid down in AISC.
• Heavy duty frames, rollers and chains ensures that this rugged system works continuously.

This is a cost effective modular configuration of RoboPlazma™ system for a small job envelope with a Fanuc Robot mounted on fixed cantilever arm, interfaced with Plazma power source. 

This is a world first. Even Siemens teams of steel plant builders were doubtful if this could be done. We were very fortunate that Jindal Stainless Steel believed in us due to our 16-year track record Plazma cutters.

Some of the features are:

 

• Fully automated S.V.A.I. plant
• Takes 7 minutes to roll a 75-meter hot strip. Earlier it took 1 month for shipping the cut plate to the customer, as job had to be cut twice, one a rough cut on the conveyor and then the final cut when plate is cold down. This lost a lot of material, increased inventory and of course reduced throughput. 
• RoboPlazma™ cuts the plate directly on the conveyor just once.
• Intelligent algorithms recalculate the length every 10 sec due to rapid cooling of the plate.
• Completely unmanned system interfaced with the main SVAI control room.
• Self-checking &self-analyzing software that cross checks the system for every cut.
• Critical Online Intelligence compensates for the unpredictable behavior of hot steel like spring back and plate waviness.
• Hot Plate cutting at 1100-degree temperature.
• Achieves Right Angle Cut with misaligned plate with tolerance of +/- 1 degree o a Severely Bent Plate. 
• Handles Plate Spring Back.
• Plant throughput Complete Automated Cycle. 

Latest upgrades improve Productivity and safety:

 

• On line Hot Plate cutting.
• Intelligent Touch sensing for alignment checking and auto- calibration of the Plazma torch
• 5000 tons Hot plate cut continuously.
• Controlled thru Profibus Plazma Technologies also initiated a comprehensive Production with Operation and Maintenance Training Program.

  World’s first Plazma Hot plate cutting System is up & running at JSL plant in India with 5000 tons hot plate cutting in   record time.

 

• Eliminate manpower attrition affecting your Fabrication output.
• Eliminate material handling problems which create a logistic nightmare with your production and delivery schedules.
• Eliminate labor intensive and time consuming processes such as Sawing, Drilling, Coping, Grinding, Manual layout and marking
• Eliminate your dependence on skilled labor.
• Save shop floor space.

• Processing of I-Beams, Channels, Square and Rectangular Tubes.
• Produce high quality Bolt Holes, approved by AISC and CISC.
• Bolt Hole sizes 2xThickness above 12 mm plate, No tool changing required.
• Produces all Standard and Non-Standard Copes.
• Produces Miter Cuts, Compound Miters and Double Compound Miters.
• Pipe Straight cut and Straight bevel.
• Produces Square Tube Slots for Knife connections.
• Beam Splitting and Beam Castellation.
• Produces lay-out on all sides.
• Processing Standard copes.
• Plasma Marking with all alpha numerical characters.
• Pre-Measures the raw material prior to processing.
• Probing of the raw material for mill tolerances and automatic adjustment.

Underside processing:

• Cantilevered moving Robot reaches
• Our Customers can process underside Square Tubes, Pipes and Complex Geometries without investing for additional Robot, Chucks or Pipe rotator.
• As the job is not rotated the accuracy is higher with lesser job handlingresulting in faster processing at lower cost.
• Complex profiles on tube is the key feature ofRoboPlazmaBeam System.

Parts Marking & Lay-Out:

• Marking Lay Out, weld Lines & part Numbers without Tool change.
• Eliminate use of an additional job marking station
• Speed up the fabrication process.
• Fully integrated with offline RoboSwift programming with an auto parameter setting.

• Job separation, clamping and alignment done automatically.
• Loading and unloading of beam while robot cutting possible due to MicroBot measuring system.
• Measures the beam length within 250 micron ensuring hole to hole center cutting distance with in AISC permissible tolerances.
• Heavy-duty frames, rollers and chains ensure continuous working.
• Down draft fume extraction table for plate cutting and aerodynamic design ofRoboPlazmasystem enclosure takes care of I beam cutting fumes.

High-speed, Scalability:

RoboPlazmadesign can be upgraded to cut 20x3 meter plates with nested contours, or to an auger blade 3D cutting system, or to a rectangular tube cutting application.

This RoboPlazma solution is literally like the I Phone of structural steel processing machinery. With RoboPlazmaboth hardware and software are modular and scalable.

Multiple software modules enable RoboPlazmato tackle various steel profiles like I Beam, Channel, Pipe, Square tube & Plate. In fact our customer buys multiple machines with oneRoboPlazma.

1. Welding.
2. Measuring
3. Curved Beam
4. Dish End.
5. Vessels
6. 3D Assembly.

The system is designed like a RoboPlazma system with separately located 4 axis Fanuc controller for high reliability and rigidity at highly competitive rates. The system has been provided with auto torch height controller through arc voltage and touch sensing for piercing point.

Our noteworthy entity is actively engaged in manufacturing, supplying, and exporting a wide range of plasma cutters in India.