Pon Engineers Private Limited

Vanagaram, Chennai, Tamil Nadu

IMPURITIES IN MACHINE OILS & FLUIDS The oils and fluids used in machines pick up minute solid contaminants during working. Actually oil molecules and additives break down chemically due to aging, pressure, temperature, moisture etc., and get oxidised to form polar compounds. These compounds combine together to form an insoluble sediment which is termed as vanish/tar. Most machine malfunctions are due to this contaminants which stick on to the active surfaces of the machine, increasing abrasion and reducing lubrication.   WORKING PRINCIPLE Our range of oil cleaning systems work on the principle of electrostatic. The oil is circulated through the special electrostatic cell provided in the machine. This cell induces electrostatic charge on suspended solid contaminants in oil/ fluids. These charged suspended particles moves under electric field and deposits on dielectric media provided in the cell. APPLICATIONS Pon OilCare cleaning machine can be used for hydraulic , lubricating oils and synthetic fluids which are non conductive and have less than 500PPM moisture. ADVANTAGES Reduce machine down time Machine Can be put on line Removes both polar, non-polar & neutral particles Filtration efficiency is down to 0.01 micron Reduce environmental liabilities Prevents sticking or friction of moving parts such as servo/directional valves Increases heat transfer efficiency in heat exchangers by reducing deposits No clogging & pressure losses as in mechanical filtration Increases oil life and reduces maintenance SPECIAL FEATURES Works on 230V single / 440V three phase Maximum power consumption: 250W Micro-controllerbased system with LCD display consisting of: Fault indication - Oil temperature - High voltage applied - Current flow (mA) - Running Hrs END USERS Plastic Machinery Steel Industries Construction Machinery Sugar Mill Hydraulic Press Turbine Oil In Hydro Power Plants Aviation Instrumentation & Refrigeration Mining Machinery Earth Moving Equipmetnsp Transmission Equipments Aluminum Extrusion Plant Machine Tools Plywood Hot Press Automobile Industry Servo Valve Controlled Hydraulic System Power Press Leather Processing

Powder particles are aerated in a fluidizing bed are electrostatically charged by ionized air forced through the fluidizing tile at the base chamber and rises above the chamber, forming a cloud of charged powder. On placing the job in this cloud are attracted by the powder particles, getting coated. It gives uniform coating. Coating thickness is controlled by varying the voltage and the time of job exposure to the powder cloud. FEATURES AND BENEFITS Deep slot coverage. Greatly improves the winding ability than paper liners in Rotor coating. Coat wide range of sizes & shapes of parts.

Flexiauto Powder Sprayguns Intelligent SprayGun with Digital Regulators and LED display Can be operated through a communication cable. Hi-tech Powder Spray Gun Integrated 100kv built-in Electrostatic high voltage generator for uniform Charging of profile with enhanced transfer efficiency and reduced wastage. Well balanced powder spraygun which handles all type of complex profiles flat surface & pipes. Powder flow, Air, fluidizing Pressures, HV Digital display. Rugged control panel, Easy flow feed pump. Spray guns are available for metallic powders

Reciprocators Single Axis Versions This equipment is designed for efficient use in automatic Powder Coating plants. It's robust design & stable construction plays an very important role. Gun Control Unit The control cabinet safely controls and monitors all electrical & Pneumatic functions of the installation from one point. Controls are available for powder output, spray type, high voltage supply to each individual gun are regulated and monitored. FEATURES AND BENEFITS Power transmission through Geared motor and roller chain. Design of the reciprocator carriage delivers jerk free & smooth uniform motion. Maintenance free motor drive Adjustable speed, Touch screen monitor with PLC controls Memory storage can save many different programs. Conveyor and powder gun controlled by PLC system are interlockable. Available in one or two axis version. TECHNICAL SPECIFICATIONS Reciprocator Height : 2.3m to 3.8m Reciprocator Height : 2.3m to 3.8m Max load capacity : 40kgs Motor : Bonfiglioli – 1.1kw Speed range : 0.08 up to 0.6m/s PLC : ABB Acceleration : 0.1 to 2.0m/s Stroke Length : Up to 2.8mts

Micro Controller based instrument for measuring High voltages. To monitor gun voltage   ground resistance, Portable – can be carried in a hand held box. Measures Tip voltages (0-100kV positive - negative). Measures Ground quality. Best Suits to powder coating   Painting Plants.

Most efficient and economic. Energy saving up to 25% ++ compared to other type of heating. Power transmission through Geared motor and roller chain. ECO Friendly   Pollution free, Very safe   Hazard free due to concealed flame, Fast heating possible. Easy to install  Nil maintenance. Automatic firing   control systems APPLICATIONS Powder   Paint Curing Aluminium extrusion – Ageing Component curing   Drying Liquid Heating / Hot Phospating   Degreasing General Purpose Heating Spices Heating Grain Heating   Radiant Gas Tube Heater Radiant gas tube heater working in the same way as the sun, radiant heat warms all solid objects and surface in its path through electromagnetic waves being overhead. Infrared energy passes inertly through the air dissipating as heat upon contact with people and surface creating a comfortable. Radiant gas tube heater incorporates two compartments one combustion chamber with a specially constructed air flow passage and burner head to eliminate combustion air turbulence. The twin gas safety shot off valve and vacuum switch monitors the differential air pressure within the burner safety.

Powder sieve can be used for fresh & reclaimed powder. It uses a vibrating Screen to separate powder particles by its size. Powder particles passing through the screen are deposited in to the feed hopper, fluidized and pumped to spray System. Electric vibrator motor ensures low noise & low power consumption.. High Sieving efficiency. Quick and convenient color change.