Bangalore, Karnataka, India
Our Products
cnc induction hardening machine is usually used for hardening the surface.
make ema india. Ltd.
model vhs 750 rf-cnc
frequency generator eldec hf-solid state
cnc system fanuc oi-tc
power 100 kw
frequency 150 350 khz
component length max 750mm
component dia max 250mm
work piece rotation ac servomotor driven
other features
we use advance technology oriented cnc gear hobbing machines in our manufacturing unit. Our cnc hobbing machines are reliable, flexible and provide automatic loading with magazine for shaft and bore type components.
make gleason works, usa
model high speed, 125 gh, 6axes-cnc
work piece diameter min-08mm, max-150mm
work piece length max-300mm
module max-3.2 mm
hob spindle speed upto3000rpm
max hob dia x length 115 x 225mm
min no. Of teeth 4
max hob setting angle +/-45 degrees
hob arbor sizes (available) 12.7, 13, 16, 22mm
hobs (available) modules -0.75, 0.8, 1.0, 1.25, 1.5, 1.75, 2.0, 2.5, 3.0
hob specs carbide, coated, aa class
gear quality din 6
other features
CNC GEAR TESTER I
MAKE MAHR OKM GMBH
MODEL GMX 400
CAPACITY MAX WORKPIECE DIA-400MM
MAX WORKPIECE LENGTH-700MM
OTHER FEATURES
-SOFTWARES FOR INSPECTION OF SPUR, HELICAL GEARS (EXTERNAL & INTERNAL)FOR LEAD, PROFILE & PITCH ERRORS.
-EVALUATION ACCORDING TO DIN, AGMA & JIS.
-INSPECTION OF SPIRAL BEVEL GEARS
-INSPECTION OF FACE GEARS.
CNC GEAR TESTER II
Make Gleason M&M, USA
Model Microtop CNC
Max.Work Piece Dia 150mm
Max.Work Piece Length 380mm
Module 0.4 6.35
Other Features
#Softwares for inspection of spur, Helical Gears External & Internal) for lead, Profile & Pitch Errors
#Inspection of Hobs
#Inspection of Worm & Worm Wheel
All our manufacturing equipments are the latest, state of the art CNC machines. Thereby, quality is ensured with stringent process control at every stage of manufacturing.
To endorse the quality of Gears produced, we have M & M CNC Gear Inspection system. We inspect following parameters on First off , last off & periodically during production of all gears.
# Radial Runout
# Single flank pitch errors
* Individual pitch error on both flanks
* Successive pitch error on both flanks
* Accumulative pitch error on both flanks.
# Lead Error on both flanks
# Involute (Profile) Error on both flanks
All these features are checked with respect to DIN, AGMA, EURO, ISO standards. We can also check gears with respect to customer specific requirement.
We inspect Heat Treated Gears for Hardness & Case Depth.
Hardness can be checked on following scales as per customer's Specifications.
# ROCKWELL A, / B /C SCALE
# VICKERS 5 -50 KG
We store inspection data for carring out SPC study & Analysis.
We also offer contract gear inspection services.
OUR COMPANY IS CERTIFIED FOR ISO 9001 STANDARD FROM TUV.
Skiving of Gears is a newly developed process for finishing Spur & Helical Gears after heat treatment. ( upto 60 HRC Hardness). Hobbed gear is recut using special Carbide Hob thereby removing heat treatment distortion.
Skiving can be considered as superior alternative method of finishing gears by Shaving. As shaving operation is carried out before heat treatment, distortions caused during Heat Treatment can not be corrected. However, it is possible by Skiving.
Skiving can also be cosidered as cost effective alternative to Gear Grinding.
Also, it has certain advantages over gear grinding. Generally, during gear grinding, there is risk of burning marks on profile as well as miniature surface cracks which are very difficult to detect. Both these defects are eliminated in skiving.
Also, lub oil retaining capacity of skived gears is better than ground gears.
Greatest advantage of skiving is finishing of integral pinion on Armature shafts & Gears with shoulders where Gear Grinding is impossible. Skiving is the only solution to finish such components.
We have demonstrated this new process to some of our customers who have now changed over from gear grinding to Skiving.
DIN 6 Quality is achived on skived gears.
We use CNC Angular Wheel Head Grinder for Finish grinding of Diameters & shoulders on Shaft type gears. We focus on dimensional & geometrical accuracies such as roundness, squareness, flatness & surface finish. Our machine is ideally suited for grinding of Pump gears where Diameter & gear width is controlled precisely using in process gauges.
Make Micromatic Grinding
Model eGrind 200 CNC
Swing Diameter 200mm
Admit Between Centers 250mm
Wheel Speed 45M/s
Wheel Dia x Length 500 x 50mm
Special Features
We have installed
# Reishauer CNC Gear Grinder- Capacity -upto 400 Dia
Capability- DIN 4 /AGMA 12 CLASS
This machine is suitable for producing gears for Aerospace, compressors, transmission, engine gears .
