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Our Products

  1. Pharmaceutical Machines & Equipment 10 Products available
  2. Packaging Machine 3 Products available
  3. Dryers 4 Products available
  4. Kitchen Appliances 5 Products available
  5. Washing Machine 3 Products available
  6. Others 42 Products available

Other Products / Services #5866096

Automatic Foam Fill Machine

Highly Suitable for packing POWDER AND GRANULES

PEW-AP- 03 is Vertical form fill Machine & seal machine for producing the center sealed handing all type of free flowing & non flowing product. Very easy adjustment machine. All part in contact with product are manufacturing in stainless steel . Accurate sealing die temperature control and fully controllable die pressure.

Type of Sealing Center Seal, Three Side Seal, Four Side SealFilling Range* 0.5 gms to 250 gmsPouch Size Min : 60(W)x40(L) Max : 350 200Packing Material Polyester/Poly, Polyester/Foil/Poly, Foil/Poly, BOPP/Poly, Paper/PolyOperational Speed** 1000 to 2200 pouches/ hourPower Consumption Motor : 1/4 or 1/2 HP, 220 V / Single Phase, 50 HzHeater 150 W x 2 Nos., 450 W x 2 Nos. (3 side / center seal)/ 450 W x 4 Nos. ( 4 side seal )Optional Batch coding, Nitrogen Flushing and special.

We are one of the leading manufacturer of Automatic fill Machine & Automatic seal machine, exporters of fill Machine & seal machine & Suppliers of fill Machine & seal machinein India.

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Liquid Plant

Liquid Plant - Liquid Manufacturing Plants :

Prakash is one of the leading manufacturer, supplier & Exporter of Liquid Manufacturing Plantin India.

The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid.

Effective cleanness during manufacturing. Capacity ranges from50 L to 20, 000 L.

Needless to say, it also provides the benefits of the effective manpower utilization.

Liquid Manufacturing Plant consists : -

  • Sugar Melting Vessel
  • Pre-filtration unit
  • Syrup Manufacturing Vessel
  • Filtration unit
  • Storage Vessel
  • Control Panel
  • Product Piping
  • Working Platform
  • This system consists of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid Filling Machine.
  • The Sugar and Water, are load with vacuum system or by mechanical system or manually.
  • The Sugar Syrup Vessel is supplied with high speed stirrer steam heating facility.
  • The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump.( Optional Facility )
  • The Pump also discharges the product in the Storage Vessel.
  • The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer Pump. Or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
  • The entire Plant can be operated by centralized operating panel by one operator.
Salient Features of Liquid Manufacturing Plant :
  • The Plant is designed to be operated only by one operator and one helper.
  • All material transfers are done by vacuum or by transfer pumps.
  • All the vessels are CGMP (paint free construction)
  • The gaskets used are of silicon (food grade).
  • All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
  • The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier (as per customer choice) provided on demand.
  • All vessels are suitable for internal pressure of 1.5 Kg. / Sq. cm. and hence can be sterilized.
  • All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally electro polished, with tri-clover ended joints.
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Ampoule Packing Machine

This product, an auto assembly line, is used for small round bottle printing, tray forming, feeding in tray, cartooning packing. The structure is compact and convenient operation. It integrates the photoelectron, mechanics, electric and pneumatic, controlled by PLC, driven by servo motor, automatically folds leaflet and finish cartooning packing. It adopts sensor monitoring to coordinate the operation of each section. If any error takes place, it can stop automatically and display the report so as to solve them on time. With advanced detection system, the line can detect and recognize the empty or lack packing tray or lack packing carton to achieve 100% finished product. The tray mould can be made according to customers requirement.

PEW-IDPB-ZHCutting Frequency (Times/min) 10-30Capacity (Box/min) 50-100Max Forming Areas And Depth (mm) 34015026Travel Range (mm) 40-160 (Can Be Lengthened To 180mm As User's Requirements)Air Pressure(Mpa) 0.5-0.7Volume of Air Consumption 20m3/h Pressure: 0.5-0.7 MpaTotal Power 380V/220V 50Hz 8kwMain Motor Power (KW) 3PVC Hard Pieces(mm) 0.15-0.5350PTP Aluminum Foil (mm) 0.02-0.035350Dialysis Paper(mm) 50-100g350Carton Specification Weight: 250-350g/m2Max. size: 200x80x50mmMin. size: 70x30x15mmLeaflet Paper weight : 55-65g/m2Max. size: 250x190mm (LW)Min. size: 100x100mm (LW)Mould Cooling Tap Water Or Circulating WaterOverall Dimensions (mm) 700013501700 (LWH)Weight (kg) 3500

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Homogenizer

We offer the complete portfolio of Homogenizer designed for pharmaceutical, life science, biotechnology, agricultural, microbiology and chemical research and development. These machines help in achieving uniform particle size by applying pressure and stress. Homogenizers are extensively used in pharmaceutical industry for manufacturing medicinal creams and lotions of required texture. The Homogenizers ensure products with higher stability and longer shelf life.

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Ampoules Blister Packing

The PEW-RP-MACAV1 is suitable to Blister Pack 1ml, 2ml and 5ml Ampoules. The machine has a unique cantilever design with frontal format part accessibility in a modular balcony type construction. The basic machine comprises of mild steel chassis with SS 304 frames welded and bolted to form a rigid frame device structure on which various modular stations are mounted in balcony design (from GMP compliance and pharmaceutical sanitation standards).

Salient Features: A base film draw of station cantilever to the outside on the base of the machine allowing easy operator accessibility. The loop sensor to indicate the end of forming reel. Pre-heating station comprising Teflon coated pre-heating platen used for heating the thermo formable base film. 1. Forming station ? Pneumatically activated plug assist for deep draw cavities in thermo formable material. 2. Special ampoule shuttle feeder to feed the ampoules gently into the formed web. 3. Lidding foil: draw of loop sensors to indicate lidding foil exhaust. 4. Batch code printing using mechanical and Pneumatic control for printing batch information on the lidding film. 5. Sealing station 6. Seal web guide to cool the hot sealed web to ensure uniform sealing. 7.Linear indexing: servo assisted linear indexing for ensuring accurate indexing of the sealed web without leakages. 8. Punching tool: This shears of the blister form the web. 9.Trim re-winder which collects the trim after punching externally to the machine ensuring no waste within the machine area. 10.An outfeed conveyor to convey the punch blister parallel to the web transport direction. 11. PLC to sequence and synchronise the various operations of the machine.

Technical Specification PEW-RP-MACAV1 1 Max Machine Speed 20-25 Cycles per minute 2 Max Forming Area 222mmX175mm 3 Min Pack Size 40x60mm 4 Optimum Forming Depth 25mm 5 Max Reel Diameter 440 mm 6 Max Lidding Foil 220 mm 7 Max Core Diameter 70-76mm 8 Net Weight Approx 2500 KG

Floor Dimensions 1 Machine Width 1180+/ - 2% 2 Machine Height 1920+/ - 2% 3 Machine Length 3870+ / - 2%

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Sterlization And Depyrogenation Tunnel

Depyrogenation tunnels is designed to sterilize and depyrogenate glass containers The process is done maintaining and ISO 5 environment along the whole length and width of the conveyor belt complying with ISO 14644-1 requirements , they are designed to allow higher output in a more compact body with better control of the process parameters.

Salient features:

1. Each independent filter plenum is provided with filer integrity sample port 2. The equipments conveyor belt is monitored and alarm stats is activated if it operates outside the belt speed set points 3. Provision for ports to allow introduction of Validation thermocouples in each zone 4. The tunnel is provided with full integrated vial flow control logic to allow automatic stops and restarts of the equipment. 5. All filter modules have differential pressure gauges to mointor pressure. Pressure switches with high and low alarms. 6. when the tunnel is not in use it can be operated in night -mode to save energy while preventing contaminations.

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IPC Bin

The IPC Bins loaders are using for transfer the materials dust free and without human touch in pharmaceutical industries for Load powder in to RMG bowls etc.

Salient Features of IPC BIN :

  • It helps to control containment and cross contamination
  • Provided with butterfly valve for discharge
  • Personal safety
  • Effective process & unit operation feed
  • Reduction in segregation
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Tablet Automatic Blister Packaging Machine

The PEW-RP-240 is an automatic Blister Packaging machine utilized for packaging of the tablets, capsules in a blister pack.

This is a machine with continuous operations of forming station, feeding station, sealing station and printing station. Whereas punching station is of intermittent nature. Product capacity of the machine depends on the product characteristics, pack layout and on type of feeding device

Salient Features 1. PVC film is generally used as base film and Aluminum foil with heat sealable VMCH coating as lidding film. 2. Batch code printer, Inspection Camera and Inline perforator are the accessories, which can be mounted on the machine. 3. The blister cavities are formed on the PVC/PVDC film web by vacuum processes. 4. This blister formed web moves over the web guide track and at this station the products are fed into the individual cavities. 5. The formed web along with the tablet or capsules moves towards a sealing station, where it is fused to the aluminum foil, which is drawn from an aluminum reel feed station 6. The punching tool punches out the specified pack, which is transferred to the out feed conveyor. 7. Products to be packed on the machine are specifically pharmaceutical products such as Tablets and Capsules. Different type of products can be fed into the blister formed cavities on the formed web over the web guide track at the feeding zone

Technical Specification PEW-RP-240 1. Max. Machine Speed (Packs)4.5-5.5 meters/min240 packs per minute 2. Max. Forming Area 110 x 210mm 3. Max. Forming Area 30 x 140mm 4. Optimum Forming Depth 10mm 5. Max Reel Diameter 440mm 6. Max. Lidding Foil 210 mm 7. Max. Core Diameter 70mm Floor Space 8. Machine Width 925 mm 9. Machine Height 1750 mm 10. Machine Length 2900 mm

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Tube Filling Machine Double Head

Suitable for pharmaceutical and cosmetics industry.

These Plastic Tube Filling Machine Single Head have a pump speed 120 strokes / min while filling speed depends on filled volume / bulk density of material / tube material.

Salient Features

1. Main Casting Frame Assembly;2. Spring Loaded Aluminium Tube Holders for One Tube Size;3. S.S. 316 Moulded Pump Housing;4. Pump Insert for filling 1 to 8 cc. Or 6 to 72 cc. Or 25 to 250 cc.5. 90 Ltr.S.S. Hopper, Acid Proof, Single Wall [S.S. 316];6. 1.5 H. P. Geared Motor with Sprockets for different Speeds;7. Blow Off Device ( Rat Tail Cutting Mechanism with One Size of Pipe);8. Automatic Tube Ejector;9. No Tube No Fill Assly.;10. Size Parts for Tube Size with one products, (Nozzle, Release Ring Spindle, etc);11. Overload Clutch;12. Stainless Steel Chain Link;13. Furgusion Gear Box Indexing System;14. Cladding, Control Panel, Switch Boxes and all covers- S.S. 304 Make.15. Electric Hot Air Tool, With Leister Make Cartridge Electronically Adjustable bet. 20 Deg.To 650 Deg., Voltage 220 V, Capacity 3000 Wattage Max. Temp. 650 Deg. C., Max. Air Flow : 400 Lt. Per Min.;16. High Pressure Blower, with Capacitor Air Flow : 1200 Lt./Min., Static Pressure: 80 MBAR, Weight : 8 Kg.17 Mechanical Sealing System & Engraving Coding System:18 Mechanical Trimming System;19. Cooling Jacketed Sealing Jaw S.S. 316 Make;20. Electric Control Panel S.S. 304;21. PID Electronic Digital Temperature Controller;22. Cooling Jacketed Tube Heating System- S.S. 316;23. Trimming Chips Throw-out Unit;24. New Type Trimming unit25. Pressure regulator used for compact cylinder.26. Chilling Air Unit for Sealed Tubes;27. Complete Unit Up & Down Mechanical System;28. Electronic Digital Counter for Filled Tubes.29. Electrical Buzzer Single System for Hot Air Gun Stoppage.30. Two Bottom Drive Tube Registration Device (Photocell Unit)31. Two Automatic Tube feeder ( Casset Infeed Device ) with Four Cassets

Technical Details:

1. Output : 120fills /min

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Bottom Magnetic Mixer

Vessels other than Bioreactors like media preparation, buffer preparation, etc., which are part of the bioprocess require mixing. Bottom Magnetic mixers are used in these types of vessels. The Bottom Magnetic Mixers are similar to the Magnetic agitator other than the impellers and normally come without a shaft. The Magnetic Mixer is designed for liquid mixing applications and complies with the most stringent clean ability and sterilization requirements. Bottom Magnetic Mixers are totally cleanable and sterilization in place .This factor is very important in the cGMP compliant

ADVANTAGES OF BOTTOM MAGNETIC MIXER

Absolutely tight systemNo danger of contamination and leakage.

Optimal for aseptic production.No influence on the integrity of the system.

Easy cleaning and sterilizationCan be done directly in the vessel by steam or water.

Control of temperatureThe optimized mixing effect allows a temperature control, which was more difficult before at batch wise sterilization.

Low shearing forceThe careful mixing allows handling of sensitive products

Easy assemblyAssembling and dismantling is very easier comparing a top-driven mixer which often requires a mechanical lifting device.

Available capacity: 100liters to 10, 000 Liters capacity

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Two Head Volumetric Liquid Filling Machine

Semi Automatic Two Head Volumetric Liquid Filling Machine

Working on volumetric principle, the unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. The semi automatic volumetric liquid filling machine is precision built on sturdy welded MS frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. Working on volumetric principle FEATURES Containers have to place manually below the filling nozzles at platform of machine, where motor operated syringes fill desire pre set volume in container. Bottle guide is provided for precisely match for centering of container below nozzles to avoid spillage of liquid on container. The dosing block with a hexagonal bolt fitted below syringes. This means fill size can be easily set.

Technical Details

1. Output/Hour* 700 to 2400 containers2. Number of head/Syringe 2 Nos.3. Fill Size 5 ml to 1000 ml4. Electric Specification** 1 HP / 415 Volts / 50 Hz (Main Machine)5. Machine Dimensions** 925 mm (L) x 700 mm (W) x 710 mm (H )6. Case Dimensions 1200 mm (L) x 900 mm (W) x 900 mm (H)7. Net Weight 120 Kgs.8. Gross Weight 275 Kgs

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VIAL BLISTER PACKING

Suitable for ampoule, vial, oral liquid and other small round bottle automatic printing, tray forming and feeding in tray. This machine is an improved product innovated by our company that incorporates pneumatic-photo-electro-mechanic, controlled by PLC and man-machine interface operation. It meets packing requirement of small round bottle as ampoule for automatic printing, tray forming, feeding and cutting. It is featured by compact construction and convenient operation.

MODEL: 1. Model PEW-IDPB250/PEW-IDPB320/PEW-IDPB350 2. Cutting Frequency (times/min) :10-30/10-30/10-30 3. Production Capacity (pcs/h) :12000-30000/13000-35000/15000-38000 .4. Max. forming area and depth (mm)240(310/340)14026(Standard depth: 145. Travel Range (mm) :40-150 (Can be lengthened to 180mm as user's requirements) 6. Air Pressure (Mpa) :0.4-0.6 7. Air Supply :=0.35m3/min 8. Total Power :380V/220V 50Hz 6.2kw 9. Main Motor Power (kw) :1.5 10. PVC Sheet (mm) :0.25-0.5250 (320/350) 11. PTP Aluminum Foil (mm) :0.02-0.035250 (350) 12. Dialysis Paper (mm) :50-100g250 (350) 13. Mould Cooling :Tap Water Or Circulating Water 14. Weight (kg) :1600/1900/2100

FEATURES: 1. Automatic production line of up and lower heating, positive press forming (tray forming), printing, automatic feeding (feed in tray) and cutting. 2. Equipment with mechanism checking device, eject empty or lack packing tray automatically. Blister forming, heat-sealing, lot number embossing, avulsion line impressing and cutting etc all adopt gear mandrel orientation, each can move freely in the mandrel when rotating the hand wheel, and the machine equipped with a staff gauge and tightening nuts for calibration and orientation. 3. It can line with labeling machine in front and cartooning machine in back part, carry out the whole automatic production line. 4. Main transmission part adopts parallel axis and bevel wheel speed reducer. Forming, heat-sealing and impressing moulds adopt bolt orientating which leads to precise orientation, easy to change mould and material saving.

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Receiver Tank

Receiver tank are used for storage of Chemicals, solvents and any type of liquids in small quantity for chemical, pharmaceutical, biotechnology and food processing industries.

We manufacture air receiver that serve the dual purpose of compressed air storing and delivering it when the compressor is not running. Other function of air receiver is to serve as a pulsation damper and moisture trap. Our air receiver come in wide range

The stainless steel receiver tank can easily be used with air compressors. It is Manufactured using stainless steel of grade SS304 and SS316, our stainless steel receiver tank have a capacity of 100 ltrs to 10000 ltrs.

Receiver tank can be fabricated in various customised designs and options such as shape, capacity and material of content. In shape i. E. Vertical, horizontal, rectangular and capsule.

Receiver Tank, Manufacturer, Supplier and exporter of Receiver Tank

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Tablets Capsule Blister Packing

The machine is thermo forming standard basic machine PVC ALU

Rotary vacuum principal, thermo forming standard basic machine having format area 210 x 100mm. The machine is suitable for medium and large batches.

Salient Features 1. Rotary vacuum principal, thermo forming machine having format area of 210x100mm. The machine is designed for deep blistering to accommodate Ampoules, Vials etc.2. Average Speed 35 strokes/Min.3. The rate of production largely depends on the size of formulations

Technical Specification PEW-A-240+ 1. PVC Base Film Width Max. 210 mm 2. PVC Film Thickness Max. 0.2- 0.4 mm3. PVC Reel Dia. Max. 440 mm4. Aluminum Foil Width Max. 206 mm5. Aluminum Foil Thickness Max. 0.02-0.03 mm6. Aluminum Foil Dia. Max. 210 mm7. Total Forming Area. MAX 210 x 102 mm. MIN 210 x 25 mm8. Pack Length. 200 mm9. Pack Width. 100 mm10. Forming Depth. 16 mm11. Out Put. 240 Packs / Min (2400 Blisters / Min)12. Floor Space Approx. L: 3100mm. W: 1100mm. H: 2000 mm.13. Net Weight Approx. 1150 kgs.

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Tube Filling Machine Single Head

Suitable for pharmaceutical and cosmetics industry.

These Plastic Tube Filling Machine Single Head have a pump speed 60 strokes / min while filling speed depends on filled volume / bulk density of material / tube material.

Salient Features

1. Spring loaded aluminium tube holders for one tube size ;2. S.s. 316 moulded pump housing.3. Pump insert for filling 1 to 8 cc., 6 to 72 cc., or 25 to 250 cc.;4. 45 litre s.s. 316 hopper, acid proof, single wall with top cover;5. 1 hp crompton motor and radicon gear box with separate drive system;6. Automatic tube ejector;7. Overload clutch for self centering chain & micro switch cut off system;8. Safety cover and all safety electrical switches;9. Blow off device (pneumatic cut-off system);10. No tube no fill assy. For all tube size.11. Electric hot air tool with leister cartridge electronically adjustable between 20 deg. To 650 deg. Voltage 220 v capacity : 3000 watts, max. Temp.650 deg.c, max. Air flow : 400 lt./min.12. High pressure blower, with capacitor air flow : 1200 lt/min. Static pressure : 80 mbar, wt.8 kg., 13. Mechanical sealing system & engraving coding system;14. Mechanical trimming system;15. Cooling jacketed sealing jaw s.s.316;16. Pid type electronic digital temperature controller;17. S.s. electrical control panel;18. Cooling jacketed tube heating system s.s. 316;19. Trimming chips throw out unit ;20. Pneumatic flow measure and pressure regulator with gauge;21. Chilling air unit for sealed tubes;22. Complete unit up & down mechanical system.23. S.s. cladding for machine as per gmp model requirement.24. Electronic digital filled tube counter.25. Electric buzzer single system for hot air gun stoppage, 26. Ferguson type indexing gear box for accuracy centering27. One bottom drive tube orientation device (photocell unit)28. One automatic tube feeder ( cassette device) with two cassettes

Technical Details:

1. Output : 60fills /min2. Power Consumption :230V 380 to 415v 1KW (3 Phase) 3.3 KW (Single Phase)3. Compressed Air 2.0 KG/CM24. Chilled Water 5 Amp at 10 C5. LXWXH 2500MMX1100MX2100MM6. Net Weight: 750 Kg

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Rapid Granulators Mixer

Rapid Granulator Mixeris designed to meet special needs of tablet manufacturing technology. This is achieved by reducing processing time, more homogenous mixing, Uniformity of Granule size and above all maintaining improved hygiene compliant to GMP norm.

Standard Processing Duration Dry Mixing approx 3 - 5 Mins Wet Mixing approx 5 - 10 Mins Wet Granulation approx 5 - 10 Mins Discharge approx 1-15 Mins Above time may vary from material to material.

Rgm Improved Processing :

Uniform distribution of all formulation ingredients. Short mixing and granulation time. Useful working capacity of upto 80% to 40% of bowl volume. Uniform granules by gentle processing. Wide range of applications. Easy scale up & Scale down between machine sizes. Bowl shape design to have no dead spaces.

PEWs Granulator Mixer can be offered in 10Ltrs. R&D & 25Ltr. / 50Ltr. For R&D or pilot plants. The process parameters derived in the Lab/Pilot scaled up into production machines. These machines can also be offered with PLC'S.

Different Types of Rapid Granulator Mixer Models

Model

 

RMG -50

RMG-100

RMG-150

RMG-250

RMG-400

RMG - 600

RMG-1000

Gross capacity (ltrs.)

50

100

150

250

400

600

1000

Working capacity (lits.)

40

80

120

200

320

480

800

Batch Size in Kg.

15

30

60

100

150

250

400

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Automatic Self Adhesive Vertical Labeling Machine

The machine is used for full/partial wrap around labeling on different size of round containers. The Automatic Vertical Sticker Labeling Machine is one of the most users friendly. The machine is used for full/partial wrap around labeling on different size of round containers. It is capable of labeling up to 150 containers per minutes depending on products and label size. The automatic model is equipped with roller spacing device resulting in a simple operation with No change parts required. Salient Featuer High production speeds.Stainless steel 304 construction.GMP design.Accurate label placement.Full security package including counter.Product data storage facility.No change parts requirements.Very less down time for change over.Suitable for Glass, Plastic, Pet, Tin, Corrugated containers. Technical Features Direction of Movement Left to RightOutput/Hour* 3600 to 9000 Nos.Electrical Specification** Conveyor Motor 0.50 HP, 415 Volts, 50 Hz Pressing device Motor 0.25 HP, 220 Volts, 50 Hz Sticker Roll Servo Motor 400 W Height of Conveyor** 860 mm to 910 mm Machine Dimensions** 1835 mm (L) x 600 mm (W) x 1450 mm (H)Case Dimensions 2050 mm (L) x 800 mm (W) x 1650 mm (H)Net Weight 350 Kgs.Gross Weight 600 Kgs.

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High Speed Carton Feeder Destacker System

Automatic Friction feeding mechanism for cartons by 4 sides vertical angles The machine has automatic Friction feeding mechanism for cartons by 4 sides vertical angles so we can put 300 to 400 cartons at a time for marking . And machine will push one by one carton at a time. MODEL: PEW-VJ-HSCF1. Overall Dimensions: 1500(L) X 530(W) X 1300(H)2. Speed: Variable Upto 6000 to 25000 Cartons/hour3. Gross Weight: Approx 130kg4. Min Size of the Carton:55(W) X 60(L)5. Max Size of the Carton: 300(W) X 450(L)6. Thickness: 50 GSM to 4mm7. Power: Single Phase 230VAC8. Motor: 0.5 HP PMDC

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Automatic Rotary Piston Filling Cum Sealing Machine

Automatic Rotary Piston Filling Cum Sealing Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine, work on volumetric principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. No container No filling & No Sealing system arrangement is standard features of the machine.

Salient Features

Motorized Height Adjustments. Automatic chain washing system for conveyor belt. In-built pre-inspection. Nitrogen Flushing. Cap Elevator to feed caps to the cap feeding bowl.

Technical Specifications Model PEW-N-RFSC-4/4 Output/Hour* 1500 to 6000 Number of head/Syringe/cap 4/4 Direction of Movement** Left to Right Fill Size*** 30 ml to 200 ml Height of Conveyor ** 910 mm to 960 mm Adjustable. Machine Dimensions** 3050 (L) x 1400 (W) x 2200 (H) Case Dimensions 3250 (L) x 1600 (W) x 2400 (H) Net Weight 2400 Kgs Gross Weight 2950 Kgs

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Packing Conveyor Belt

The conveyor belt brings the container or products from the labeling/blister/strip machine. The packing conveyor belt is having stainless steel table top with moving endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable bolts. Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box. Specification SALIENT FEATURES 1. Structure is made of S.S. 304, 30 mm sq. pipe, 16 SWG with matt finish.2. A/c frequency variable drive.3. Belt-alignment system for long life & straight running of belt. Direct gear drive.4. Length can be made as per customer requirement.5. S.S. elegantly matt finishing.6. Adjustable height of conveyor belt, to align with other machine of the line7. Self-alignment bearing for easy maintenance.8. Rigid vibration free construction for trouble free performance. Direction of Movement Left to Right Speed** 7.5 Mtr./Min. upto 12 Feet Long 12 Mtr./Min. from 13 Feet to 24 Feet Long Power Characteristics** 0.25 HP/220 V/50 Hz up to 12 feet long 0.5 HP/220 V/50 Hz from 13 feet to 24 feet long. Height of Conveyor** 860 mm to 910 mm Belt width** 9 or 12 as per requirement. Belt Details** PVC, endless 2 ply sandwich , 2mm thickness. Machine Dimensions** 9 width belt As per requirements (L) x 830 mm (W) x 910 mm (H) 12 width belt As per requirements (L) x 900 mm (W) x 910 mm (H) Case Dimensions** 9 width belt As per requirements (L) x 1050 mm (W) x 1150 mm (H) 12 width belt As per requirements (L) x 1100 mm (W) x 1150 mm (H) Net Weight Depend on Length Gross Weight Depend on Length

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Online Bottle Visual Inspection Machine

Inspection table is used to inspect the abnormalities in filling Inspection table is equipment consisting of a three-track conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color. Inspection table have stainless steel structure with moving S.S. slat chain. Structure made out of S. S. square pipe & supported on adjustable bolts. Salient Featuers A/c frequency variable drive.Direct gear drive.Length can be made as per customer requirement.PVC black & white board as per GMP norms.UHMW self lubrication guide below chain.SS elegantly matt finishing.Adjustable height of conveyor belt, to align withother machine of the lineSelf-alignment bearing for easy maintenance.Rigid vibration free construction for trouble freeperformance Technical Specification Direction of Movement** Left to Right Output * Up to 100 Containers/minute Number of Operator Four (2x2, Two Side Seated) Power Characteristics** 0.5 HP / 220 Volts / 50 Hz. Height of Conveyor ** 860 mm to 910 mm Machine Dimensions** 1880 mm (L) x 700 mm (W) x 1525 mm (H) Case Dimensions** 2150 mm (L) x 950 mm (W) x 1750 mm (H) Net Weight 200 Kgs. Gross Weight 425 Kgs. Approx

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Ampoule Filling And Sealing Machine

User friendly reliable and safe solution for the high speed filling needs. Dosing syringes driven by separate brush-less motor. Ampoule sampling unit without stopping the machine. Possibility to memorize various parameters of different ampoule sizes

Salient features: 1. Self centering grippers for the transport of all ampoule diameter within the size range without the need to change. 2. Ampoule neck centering during gas flushing and filling 3. Possibility of gas flushing before, during and after the filling. 4. AISI 316L dosing syringes without gaskets. 5. Drip free adjustment for media of different viscosity. 6. Possibility of direct connection to sterilizing tunnel. 7. No ampoule no filling function. 8. Fully accessibility allows easy maintenance. 9. Fast change-over due to extremely limited number of parts to be replaced. 10 Individual micro metric adjustment of the syringes.

Other features 1. Dosing syringes driven by separate brush-less motors 2. Ampoules sampling unit without stopping the machines 3. Possibility to memorize various parameters of different ampoule size 4. The ampoule is transported by in-feed conveyor in feed scroll and ampoule transfer into transport rack 5. 8 Ampoules are advanced per machine stroke 6. Centering of ampoules necks during gas flushing and liquid filling 7. Elimination of burned off ampoules tips by clipper and ejection into separate container 8. Discharge of filled and sealed ampoules into discharge tray.

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ROPP Cap Sealing Machine

Semi Automatic ROPP Cap Sealing Machine

This machine is used for threading & sealing of ROPP cap. The semi automatic cap sealing machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. Machine is motorized incorporating rotating threading & sealing rollers, for threading & sealing of ROPP cap. Salient features No container no cap arrangement.Single motor synchronizes conveyor, star wheel, & platform turret.Adjustable height of conveyor belt.All contact parts are made out of stainless steel.Pick & Place arrangement.Torque adjustableLow noise level, low power consumptions. Technical details Output/Hour* 1000 to 2400 ContainersNo. of sealing head 1 Nos.Electrical Motor** 1 HP / 440 Volts / 3 Phase / 50 Hz (Four wire) For Main MachineOverall Dimension 1000 mm (L) x 720 mm (W) x 1400 (H) Approx.Net Weight 200 Kgs. Approx.Change parts required Cap Die if cap diameter change.

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Paste Kettle

Technical Specification of Paste Kettles :

Hemispherical design for proper mixing of pasteJacket for heating element as a part of kettleExternal jacket for Insulation as an optionHeating element via steam ( Provided by customer)Discharge from bottom via butter fly valveInside mirror finishDriven via motor & gear box assembly mounted on topDischarge of paste Via. Bottom from butter fly valveAnchor type impeller design for proper mixing of paste75% closed & 25 % open top cover deign with proper lockingAll the contact part from SS-316All the non contact part from SS- 304Main pillar of Kettle will be from SS 304Operating panel will be fixed on pillarInsulation jacket on Steam JacketFlame Proof Construction

Capacity of Paste Kettle : Standard models range from 50 Ltrs to 250 Ltrs.

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Semi Automatic Cartoning Machine

The efficient way for Pahrma Cartoning. Semi Automatic Cartooning Machine (box folding-Filling- Packing) It is Specially design to automatic pack small Quantities multi size box.With low cost and only require small area. It is suitable for Various size of box. The machine is a vertical type with multiple Function and require a short time to change mould. The machine has long service life and easily clean. Product automatic Drop into box via star wheel and conveyor.

Salient Features

1. Suitable for Round bottled medicine, food-stuff, cosmetic, etc. Packing into square box.

Technical Details: PEW-LP-CRM1. Mechanical Speed Maxi. 60 Cycles/min2. Air consumption 40 L/Min at 6 kg/cm2/pressure3. Carton size (mm) Mini. 20(L) x 15(W) x 60 (H)Maxi. 82(L) x 82(B) x 205 (H)4. Carton GSM 285 to 320 GSM5. Power supply 220V A.C. 50/60Hz Single Phase6. Powder consumption 0.6KW7. Machine wt 400 kgs8. Gross Wt 480 kgs9. Machine Dimensions 1150L x 1500W x 1400 H

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Sparkler Filter

Prakash is one of the leading manufacturers, suppliers & Exporters of Sparkler Filters in India.

Operation of Sparkler Filter : The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates. As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance. Sparkler Filter Press Features :

  • Horizontal Plate / Sparkler Filter Press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from product.
  • Sparkler Filter plates are available in two sizes. Deep plate for large percentage of cake holding capacity and Shallow plate for small percentage of cake holding capacity.
  • In the Sparkler Filter Press, The horizontal filter plate and even thickness of cake, prevents the cake dropping as well as cracking, thus assuring better filtrate quality.
  • The Filtration area and cake holding capacity can be increased or decreased according to requirement.

Types of Model :-

Types

Diameter of Plate

No. of Plates

Filtering Area M2

Cake Holding Capacity Ltrs.

Capacity Ltr / Hr

8” x 6

8"

6

0.198

4.50

400 

8” x 8

8"

8

0.254 

5.78

500 

14” x 8

14"

8

0.756 

27.00

1500

14” x 10

14"

10

0.924

35.00

1800

18” x 8

18" D

8

1.270 

51.00

2500

18” x 15

18" S

15

2.270 

44.00

4500

18” x 12

18" D

12

1.840

78.00

3700

18” x 23

18" S

23

3.400

65.00

6800

24” x 12

24" D

12

3.430

148.00

6700

24” x 23

24" S

23

6.336

120.00

12600

33” x 7

33" D

7

4.000

175.00

8000

33 x 14

33" S

14

7.500

210.00

15000

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Mechanical Loader

Mechanical Loaders are Ideal for loadings material in Sifters, RMGs, Tablet Compressions etc.

Swivelling movement of lifting armCapacity of Mechanical Loader 850-1000 Kgs.Lift height 1000 mm to 3000 mm

Salient Features of Mechanical Loader :

  • cGMP compliant model
  • Automatic / Manual operations.
  • Hydraullic/Electromechanical lifting arrangement.
  • Can be integrated to downstream/upstream units PLC
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Vibro Sifter

Vibro sifter is circular gyratory screens used to separate mass composition of solids, liquid from solid and for gradation of materials as per particle sizes Vibration is generated in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft. The angle of lead of the lower weight to the upper weight provides variable screening pattern & output.

Salient Features of Vibro Sifter:

Vibro Sifter is Available in standard and GMP models with contact parts in stainless steel 304 or 316 quality. Portable unit with higher output. Double and triple deck unit with different screens can be provided Easy to dismantle for cleaning screens. Noiseless, maintenance free unit.

Technical Specification of Vibro Sifters :-

Model

20” Dia

30” Dia

48” Dia

Charging Height with Hopper (approx)

1300 mm

1300 mm

1040 mm

Discharging Height (approx)

787 mm

787 mm

660 mm

Electrical Motor

0.50 HP, 1440 rpm, 415 V,
3 phase, 50 Hz

0.50 HP, 1440 rpm,
415 V, 3 phase, 50 Hz

0.15 HP, 1440 rpm,
415 V, 3 phase, 50 Hz

Overall Dimension in mm

900 (w) X 700 (d) X 1350 (h)

1100 (w) X 850 (d) X 1350 (h)

1600 (w) X 1400 (d) X 1350 (h)

Net  Weight

75 Kgs

100 Kgs

200 Kgs

Capacity / Hr.

20 to 200 Kgs

30 to 300 Kgs

50 to 500 Kgs




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Coating Pan

Our range of tablet coating pans is extensively used for sugar and film coating of tablets, pallets and granules. The unit comprises of ellipsoidal shaped pan fabricated using stainless steel sheet and mounted on the gearbox shaft, which is driven by an electric motor. These tablet coating pan are available in standard and GMP model with SS 304 or 316 contact parts.

Features of:

  • The complete drive unit is enclosed in a sturdy cabinet
  • Hot air blower with flexible SS Pipe heaters are provided with thermostat control for fast drying
  • Heaters are interlocked with the blower motor therefore unless the blower is on, heater does not start

COATING PAN, MANUFACTURER, SUPPLIER AND EXPORTER OF COATING PAN

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Double Cone Blender

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Double Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Salient Features of Double Cone Blenders :

  • The conical shape at both ends of Double Cone Blender enables uniform mixing and easy discharge.
  • All contact parts are made out of stainless 304 or 316 quality material, as required by customer.
  • Maximum care has been taken to ensure safe operation of Double Cone Blender.

  • Manual rotating facility with hand wheel for inching. The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model )
  • Two nos. of safety rods will be provided at back side. ( One LH side & one RH side )
  • Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
  • One shaft with 04 nos. of fixed baffles with mirror polished provided inside the cone.
  • Cones of the Double Cone Blender will be mirror polished from the inside & outside & structure will be matt polished.
  • All moving parts of the Double Cone Blenders are covered with SS304 covers.
  • Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
  • Panel fabricated from SS304 material with facility of three phase indication, D.O.L. starter, digital timer & Amp. Meter.
  • As per customer requirement machine will be provided with left side drive or with right side drive.
  • The conical shape at both ends enables uniform mixing and easy discharge.
  • All contact parts of the Double Cone Blender are made out of SS304/316(as per customer requirement) quality material.
  • Maximum care has been taken to ensure safe operation of the unit.
  • Worm reduction gear use for speed reduction.
  • Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
  • Inside & outside of the cone will be polished to the mirror finished.
  • General structure made out of SS304 and Polished to the matt / mirror finish ( as required by you ) in GMP Model.
  • All safety guards & covers made out of SS304 in GMP Model of Double Cone Blenders.
  • Hand wheel will be provided for manual tilting of cone.
  • Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

Types of Models :

 

Model

100

250

500

750

1000

1500

2000

3000

5000

Gross Cap

100

250

500

750

1000

1500

2000

3000

5000

Working Cap

70

175

350

500

700

1000

1400

2000

3500

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Distillation Column

ADistillation Columnis an essential item which used for the distillation of liquid mixtures. This separates the mixture into its component parts or fractions. Our range of Distillation Column is manufactured using optimum quality raw material, procured from reliable vendors. Owing to the quality and durability of our product, it has a high demand in the pharmaceutical industry. The Distillation Columns are used for varied purposes, depending upon the desired liquid holdup, capacity (flow rates) and pressure drop. To meet the requirements of our esteemed clients, these are available in diverse specifications and designs.

Distillation Column, Manufacturer, Supplier and exporter of Distillation Column

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Ribbon Blender

Prakash is one of the leading manufacturers, suppliers & Exporters of Ribbon Blenders in India.

The RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximately two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

SPECIAL FEATURES OF RIBBON BLENDER :

  • The shape of container and mixing stirrer gives sufficient continuous movement to the powder / granules, result in good quality.
  • All contact parts are made out of SS304/SS316 or SS316 L quality material.
  • Maximum care has been taken to ensure safe operation of the unit.
  • Inching facility for stirrer for discharge of material.
  • Discharge height can be adjusted, if confirm with order.
  • Operating panel provided for safe operation of blender.
  • Centrally located material discharge valve. ( Butterfly / Sliding Valve )
  • Dust proof top cover with window provided.
  • General structure completely made out of mild steel and painted in Standard Model & the same is cladded with SS304 in GMP model.
  • Safety Guards and Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model.
  • Legs made out of MS and painted in Standard Model & same will be cladded with SS304 in GMP Model.

Panel provided with following facilities in 500 Liters & bigger model. In Small model only D.O.L. starter provided for On-Off operation of the motor.

  1. Three phase indication facility.
  2. D.O.L. starter for on-off operation of motor.
  3. Emergency stop provided in panel.
  4. Digital timer for batch time setting.
  5. Ampere meter to indicate load of motor in ampere.
  6. Inching push button with selector switch for inching operation during discharge of material.

Types of Models :

 

Model

100

250

500

750

1000

1500

2000

3000

5000

Gross Cap

100

250

500

750

1000

1500

2000

3000

5000

Working Cap

80

200

400

600

800

1200

1600

2400

4000

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Storage Tank

Storage Tank is our biggest tank category. Storage tank is also called chemical resistance. Our Storage Tank is welded at seam and then coated.

PP and PVC sheets used in our tanks act as chemical barrier.

Usage of Storage Tank: It applied to infusion, injection, oral liquid, blood preparation, biology, fine chemical and fermentation industries.

Technical parameters of Storage Tank:

  • Material adopts 316L or 304, inside surface roughness is Ra0.4m, outside surface roughness is Ra0.8m.]
  • Form: vertical or horizontal.
  • Components : vent filter, manhole, cleaning ball, liquid level gauge, and control system or according to clients specific requirement.
  • Specification : 100L-50000L
The Salient Features of Storage Tank :
  • Stainless Steel inner vessel, piping and valves.
  • Valves, Gauges and Instruments of reputed makes ensures trouble-free service.
  • Pressure build vaporiser - standard supply.
  • Tanks are equipped with specially designed suspension support system which permits cryogenic temperature operations for large sized vessel with optimum heat loss.
  • The tank is cleaned to Oxygen duty requirement from inside and delivered with dry Nitrogen seal gas, to prevent any kind of contamination during transportation.
  • External surfaces are blasted and finished with polyurethene paint to provide long term durability.
  • Rugged design for outdoor installation.
  • Valves and gauges provided at convenient locations in front of the Storage tank for easy operations
  • The tank is cleaned to Oxygen duty requirement from inside, and delivered with dry Nitrogen seal gas to prevent contamination during transportation.

Fabrication processing follows strict quality assurance plan (QAP) with all raw material been tested in, in-house testing laboratoryOur All storage tanks are designed in compliance with international standard.

Storage Tank, Manufacturer, Supplier and exporter of Storage Tank in a huge range.
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Heat Exchanger

Heat Exchanget of RGMK, which are used in main chemical, petrochemical, food and processing industry, have very important role in heat transfer processes such as reheating of water, condensate cooling etc. Having long manufacturing tradition, using reliable calculations and quality materials for their production, we made broad network of satisfied users inside the country and in the region. Technical data:

  • working gauge pressure - 40 bar,
  • working temperature - 400 C,
  • exchangers surface - 2.5m3 - 2000m3,
  • working media - water - water, steam - water, oil - water.

Usage:

  • reheating of water,
  • condensate cooling,
  • technical water heating for the internal use.
  • Advantages :
  • long life cycle,
  • water heating on high temperatures (huge temperature differences),
  • massive output parameters coming out of small input parameters,
  • quick response during the starting process,
  • regulation on the output in the range from 0 to 100%.
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Batch Coding Machine

Batch Coding Machine is the first in a new line of printers that sets a higher standard in marking and coding performance for maximum uptime. Designed for medium-duty applications that involve printing codes roughly 16 to 20 hours per day/six days per week, PEW-VJ1510 is ideal for the food, beverage, chemical, pharmaceutical and personal care/cosmetic industries. Integrating the PEW-VJ1510 is simple via its USB port, which allows for hot-swapping print jobs and backing up messages. The convenience of off-site control and diagnostics via Ethernet capability through Connector software allows for simple, seamless real-time message changes.

Simpler operation of Batch Coding Machine Innovative features make printer operation easier than ever. The print head automatically calibrates and cleans itself for consistent performance and longer print runs. The Smart Cartridge ink delivery system prevents spills during replacement - reducing waste and operating costs.

Less maintenance 1000 Line printers operate for up to 18 months without requiring preventive maintenance. An alert appears when it's time to change the modular core - no more messy filter replacement.

Superior print quality The 1000 Line produces the sharpest codes in the industry. It delivers superior print quality ensuring that every drop is precisely placed - time after time. Dynamic Calibration maintains consistent print quality, even as environmental conditions change.

Technical details PEW-VJ1510Line Speed Capability : Can print 1 to 5 lines of print at speeds of up to 914 ft./min. (278.6 m/min.) (10 characters per inch, single line of print)Font Matrix ConfigurationSingle-line: 5x5, 5x7, 7x9, 8x12, 11x16, 17x24, 34x34Twin-line: 5x5, 5x7, 7x9, 8x12, 11x16Tri-line: 5x5, 5x7, 7x9Quad-line: 5x5, 5x7Five-line: 5x5 Linear Bar Codes UPC A&E; EAN 8 & 13; Code 128 A, B & C;UCC/EAN 128; Code 39; Code 93; Interleaved 2 of 5Data Matrix Codes10x10, 12x12, 14x14, 16x16, 18x18, 20x20, 24x24, 34x34Nominal Character HeightSelectable from 0.079 (2 mm) to 0.40 (10 mm), depending on font Throw Distance Optimal: 0.472 (12 mm)Range: 0.197 (5 mm) to 0.591 (15 mm).

We are one of the leading manufacturer of Batch Coding Machine, exporters ofBatch Coding Machine & Suppliers of Batch Coding Machine in India.

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Oscillating Granulator

The granules making machine. This machine is made for efficient and uniform granulation of dry and wet lumps of powder. Main structure main structure of granules making machine fabricated from high grade Stainless steel for GMP compliance complete body is mounted on a strong stainless steel base for sturdiness.Powder Hopper: A 35 liter gross volume hopper is provided for feeding sufficient materialfor process.Rotary Assembly: The horizontal rotor assembly consists of stainless steel304 GR. Hexagonal rodsand S.S. plate with a main rotor shaft of 25mm dia S.S. the newly designed of the rotor is such that it gives the perfect and homogenous granulation of the material. This rotor oscillates (alternately rotates in clockwise and anti clockwise direction) at approximately 48rpm.Capacity: Actual output capacity of Granules Making Machine depends upon the nature and bulk density of powder, as well as operator skill.Grill Cover: Grill type removable cover is provided inside hopper .This grill cover protects operator from oscillating rotor and also prevents any accidental dropping of scoop etc inside operating chamberDriving Arrangement: A TEFC electric motor of 0.75 kw power to run on 415 volts, 3 phase, 50 Hz, A.C.(other voltage on request ) is provided along with a suitable reducing gear box to get final rotating speed of 48 rpm. A D.O.L. or Star Delta type starter will also be provided.Discharge: Discharge from the Granules Making Machine can be collected on trays (not provided with machine) that are placed on trays bars provided underneath the operating chamber. Hopper capacity 35 ltrs.Screen size 440 x 600 mmRotor size 140mm x 425mm longOscillations 48 per minute. (depends upon material & screen)Output 50-200 kg/hourMoc ss 316q Charging height charging height : 1280 mmDischarge height 850 mmPower supply 1 hp, 1440 rpm, 440v, 3 phase, acOver all dimensions 844mm w x 900 d x 1285 hMotor 1 hp, 0.75kw, 1440 rpm, 415v, 3 phasesGear box bonfiglioli / elecon makeNet weight 200 kgGross weight 290 kg.

We are one of the leading manufacturer of Oscillating Granulator, exporters of Oscillating Granulator machine & Suppliers of Oscillating Granulator in India.

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Shampoo Mixer

The Shampoo Mixers assemblies are consists of series of paddles types blades, pitched or flat, of appropriate shape. Here two consecutive blades move in opposite direction which creates laminar thinning of the material & facilitates uniform mix. Paddle type blades mounted on scrapping arms & welded to hollow shaft, have independent drive & has bottom support also. Paddles mounted on internal shaft creates relative movement of the material. Paddles mounted on internal shaft & hollow shaft rotates in anti-clockwise & clockwise direction respectively. The Shampoo Mixer is designed & fabricated to withstand perfect vacuum applied during the process for optimum mixing & to eliminate air entrapment as surfactant has tendency of forming suds. The vessel shall have a shell of suitable thickness with a hemispherical bottom and flanged top dish made out of S.S.304 plate. There is provision of bottom entry homogenizer in the same vessel which homogenizes all ingredients & hence there is no need to go for external inline homogenizer otherwise problem of aeration will increase process time. The vessel shall be suitable for 700mm vacuum and internal pressure of 3 kgs/CM2. There will be a suitable outlet provided for the product discharge.

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Planetary Mixer

Prakash is one of the leading manufacturer, supplier & Exporter of Planetary Mixer in India.

Although new technologies like single-pot processing are becoming more and more important in pharmaceutical industry, the planetary mixers are still using for basic operations of mixings and blendings. We offer a complete range of Collette planetary mixers, from lab-scale to large production machines, with all features and options that are required for flexible production. Our range of planetary mixers are in strict compliance with cGMP standards. These industrial planetary mixers are designed to be used in the pharmaceutical, food and fine chemical industries.

Standard Features of Planetary Mixer :

  • Stainless steel product contact parts 304 or 316.
  • Easy bowl removal without removal of mixing arm.
  • Bowl trolley for easy transport.
  • Special safety ring prevents injury to hands between bowl & lid.
  • Bowl cover incorporates filling aperture & inspection window.
  • Planetary movement provides very intensive, quick, homogeneous & dead-spot-free mixing.
  • Bowl height sufficient for recipient container to be placed underneath.
  • Top driven design eliminates contamination through packing & seals.
  • Crank case design prevents oil leakage into bowl.
  • Removable bowl design and arm interchangeability allow easy cleaning and quick changeover.
  • Machine supplied as a complete unit only requires leveling and connection to electrical & air supply.
  • Robust construction.

Full interlocked guarding.Optional features.Wide selection of mixing tools designed for dough, liquids, aerated products, powders, granulates, sticky products, etc.Jacketed bowl.Automated cycle.Automatic product feed through the bowl cover (screw feed, pump feed, gravity feed, vacuum feed).Discharge of the product by means of gravity dump, elevation/tipping or pumping (several types of outlet are available).Mixing area equipped with vacuum system.Mixing area fitted with gas injection.Machine body in Electrolysis Nickel Plating (E.N.P.)Bowl tipper, bowl elevator tipper (customer specific solutions)
Types of Models :

 

Model

50

100

250

350

500

750

1000

Gross Volume Ltrs.

60

120

300

420

600

900

1200

Batch Size (In kgs)

50

100

250

350

500

750

1000

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Tablet Press Machine

D Tooling Machine (Tablet Press Machine) The efficient way for double rotary tableting. This rotary Tablet Press Machine is built as per the GMP directives with total robust construction. This machine is very useful for small to medium batch size production. Easy operation and maintenance of this machine make it very much popular. Salient Features of Tablet Press Machine 1. Square GMP Model 2. Machine is Having C.I. Body and C.I. Middle plate 3. Machine is Having CROMPTON GREAVES MAKE MOTOR. 4. Paint free tablet manufacturing zone. 5. Turret of Special Grade S.G. Iron casting, It is Three Piece Turret with turret teeth ring fitted separately. 6. SS 316 Middle plate in Turret is also available optionally. 7. Upper punch penetration 8. Electronic Digital Tablet cum RPM Counter 9. Inter lock Switches to all Guards. 10. Double Sided lifting cams 11. Lower Guard of polished Stainless Steel & Upper Guards of Acrylic Material 12. Aluminum Turret Guards 13. Effective Dust Extraction Nozzles 14. Imported needle roller bearing provided at the bottom of turret. 15. Variable Speed pulley, one shot Lubrication System, Anti Vibrating mounts 16. Reverse direction motion protection is provided to avoid accident. 17. Available with AC variable Drive for Main motor

Technical Specification of Tablet Press Machine 1. Number of Station : 27 2. Type Of Tooling : D 3. Output tablets / hour : (MAX.) 1, 29, 000 (40 RPM) 4. Max. Operating Pressure : 10 Tons 5. Max. Tablet Diameter : 25 mm 6. Depth of Fill : 20 mm 7. Upper Punch Penetration : 1.5 8 mm 8. Main Electrical Motor : 7.5 HP X 1440 RPM X 3 PH X 415 V X 50 HzOverall Dimension (cm) : 1790 mm X 1000 mm X 1040 mm Net Weight : 1400 Kg. Gross Weight : 1800 Kg. Case Dimension (cm) : 60 X 52 X 83 H

We are one of the leading manufacturer of Tablet Press Machine, exporters of Tablet Press Machine & Suppliers of Tablet Press Machine in India.

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Digital Metal Detector

Cost effective and reliable solution for metal detection in Pharma Industry. The unit is manufactured from stainless steel through out to provide a hygienic easily cleaned inspection. A robust stainless steel reject flap is operated by a high speed electrical solenoid for clean, precise rejection of contaminated product with minimum waste. This metal detector chute can be quickly and easily dismantled for routine cleaning and product changeover. It is especially well suited for high processing speeds and quick product change. This latest metal detector model also incorporates the patented and well-proven Audit Check self-monitoring system. The Metal Detector is designed for simple adaptation and flexible, efficient operation on the line. The complete unit takes up minimum system length and can be located before or after the de duster.

Salient Features: High speed reject for positive reject of contaminants.Compact frame- needs less installation space.Easily cleaned.Stainless steel finish for easy clean and hygienic design.High sensitivity to all metal including the most difficult non-magnetic stainless steel.Easily compatible with all tablet press.Built in LED Bar Graph to monitor the amount of contamination.Performance is maintained stable throughout the life.Auto balance, Easy change Electronic modules

Technical: Model PEW-TI-Dig751. Aperture size of 75mm Width and 25mm Height2. Detect metal contamination of 0.15mm Ferrous and 0.25mm Non Ferrous / Stainless Steel 3. FLAP type Rejection Mechanism.

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AUTOCLAVE PROCESSOR EQUIPMENT

A vertical autoclave processing equipments are specially designed for medical clinical bacterogical & research laboratories Pharmaceuticals, Fertilizer Plant, Breweries soft Drink mfg. etc.

SPECIFICATIONS :

  • Complete stainless steel body. SS 304 / SS 316
  • The Unit has spring loaded safety valve for pressure adjustment and a dead weight safety valve.
  • Autoclave Processor Equipment is hydraulically tested upto 50 kgs cm2

Autoclave Processing Equipments are Available in different sizes 50 Ltrs. to 5000 Ltrs.

Auto Clave Processor Equipment, Manufacturer, Supplier and exporter of Auto Clave Processor Equipment.

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Limpet Jacketed Reactor

  • Certification CE Certified
  • Application Chemical
  • Weight 100-200kg
  • Automatic Grade Automatic
  • Warranty 1 Year
  • Surface Polished

reactor - chemical reactor:

prakash is one of the leading manufacturer, supplier & exporter of reactor, chemical reactor, pharmaceutical reactor in india.

reactor, unlike mixing tanks, are totally sealed from the atmosphere. Mixing tanks are designed to disperse two or more chemicals together. reactor on the other hand, allow the chemicals inside to go through a reaction phase which ultimately produces new and different chemical properties.

limpet jacketed reactors : half-pipe jacketing provides very good heat transfer by allowing high flow rates. It is best suited for high temperatures and pressure applications utilizing hot oil or other high temperature media. Half-pipe is formed from a continuous coil and is "wrapped" around the vessel exterior in single or multiple zones to provide greater latitude for process capabilities. We use a 180 - degree half-pipe configuration that minimizes pressure and increases fluid velocity. jacketed reactors : also known as open jacket, conventional jacketing is a secondary external shell wrapped around the primary vessel to provide a space for heat transfer fluids. We add a spiral formed internal baffle to direct the heating media around the vessel form the inlet to the out. Conventional jacketing is best used on smaller diameter vessels.

limpet jacketed reactors - jacketed reactors - reactors - chemical reactors - reactor - pharmaceutical reactor.

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  • Mr. Jay Prakash Yadav (Prakash Engineering Works)
  • Plot No. 5175, Near Paras Industries GIDC., - 393 002, , Ankleshwar Gidc, Gujarat
  • Share us via
  • Call 08069182209 Ext. 147
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Automatic Foam Fill Machine

Highly Suitable for packing POWDER AND GRANULES

PEW-AP- 03 is Vertical form fill Machine & seal machine for producing the center sealed handing all type of free flowing & non flowing product. Very easy adjustment machine. All part in contact with product are manufacturing in stainless steel . Accurate sealing die temperature control and fully controllable die pressure.

Type of Sealing Center Seal, Three Side Seal, Four Side SealFilling Range* 0.5 gms to 250 gmsPouch Size Min : 60(W)x40(L) Max : 350 200Packing Material Polyester/Poly, Polyester/Foil/Poly, Foil/Poly, BOPP/Poly, Paper/PolyOperational Speed** 1000 to 2200 pouches/ hourPower Consumption Motor : 1/4 or 1/2 HP, 220 V / Single Phase, 50 HzHeater 150 W x 2 Nos., 450 W x 2 Nos. (3 side / center seal)/ 450 W x 4 Nos. ( 4 side seal )Optional Batch coding, Nitrogen Flushing and special.

We are one of the leading manufacturer of Automatic fill Machine & Automatic seal machine, exporters of fill Machine & seal machine & Suppliers of fill Machine & seal machinein India.

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Liquid Plant

Liquid Plant - Liquid Manufacturing Plants :

Prakash is one of the leading manufacturer, supplier & Exporter of Liquid Manufacturing Plantin India.

The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid.

Effective cleanness during manufacturing. Capacity ranges from50 L to 20, 000 L.

Needless to say, it also provides the benefits of the effective manpower utilization.

Liquid Manufacturing Plant consists : -

  • Sugar Melting Vessel
  • Pre-filtration unit
  • Syrup Manufacturing Vessel
  • Filtration unit
  • Storage Vessel
  • Control Panel
  • Product Piping
  • Working Platform
  • This system consists of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid Filling Machine.
  • The Sugar and Water, are load with vacuum system or by mechanical system or manually.
  • The Sugar Syrup Vessel is supplied with high speed stirrer steam heating facility.
  • The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump.( Optional Facility )
  • The Pump also discharges the product in the Storage Vessel.
  • The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer Pump. Or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
  • The entire Plant can be operated by centralized operating panel by one operator.
Salient Features of Liquid Manufacturing Plant :
  • The Plant is designed to be operated only by one operator and one helper.
  • All material transfers are done by vacuum or by transfer pumps.
  • All the vessels are CGMP (paint free construction)
  • The gaskets used are of silicon (food grade).
  • All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
  • The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier (as per customer choice) provided on demand.
  • All vessels are suitable for internal pressure of 1.5 Kg. / Sq. cm. and hence can be sterilized.
  • All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally electro polished, with tri-clover ended joints.
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Ampoule Packing Machine

This product, an auto assembly line, is used for small round bottle printing, tray forming, feeding in tray, cartooning packing. The structure is compact and convenient operation. It integrates the photoelectron, mechanics, electric and pneumatic, controlled by PLC, driven by servo motor, automatically folds leaflet and finish cartooning packing. It adopts sensor monitoring to coordinate the operation of each section. If any error takes place, it can stop automatically and display the report so as to solve them on time. With advanced detection system, the line can detect and recognize the empty or lack packing tray or lack packing carton to achieve 100% finished product. The tray mould can be made according to customers requirement.

PEW-IDPB-ZHCutting Frequency (Times/min) 10-30Capacity (Box/min) 50-100Max Forming Areas And Depth (mm) 34015026Travel Range (mm) 40-160 (Can Be Lengthened To 180mm As User's Requirements)Air Pressure(Mpa) 0.5-0.7Volume of Air Consumption 20m3/h Pressure: 0.5-0.7 MpaTotal Power 380V/220V 50Hz 8kwMain Motor Power (KW) 3PVC Hard Pieces(mm) 0.15-0.5350PTP Aluminum Foil (mm) 0.02-0.035350Dialysis Paper(mm) 50-100g350Carton Specification Weight: 250-350g/m2Max. size: 200x80x50mmMin. size: 70x30x15mmLeaflet Paper weight : 55-65g/m2Max. size: 250x190mm (LW)Min. size: 100x100mm (LW)Mould Cooling Tap Water Or Circulating WaterOverall Dimensions (mm) 700013501700 (LWH)Weight (kg) 3500

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Homogenizer

We offer the complete portfolio of Homogenizer designed for pharmaceutical, life science, biotechnology, agricultural, microbiology and chemical research and development. These machines help in achieving uniform particle size by applying pressure and stress. Homogenizers are extensively used in pharmaceutical industry for manufacturing medicinal creams and lotions of required texture. The Homogenizers ensure products with higher stability and longer shelf life.

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Ampoules Blister Packing

The PEW-RP-MACAV1 is suitable to Blister Pack 1ml, 2ml and 5ml Ampoules. The machine has a unique cantilever design with frontal format part accessibility in a modular balcony type construction. The basic machine comprises of mild steel chassis with SS 304 frames welded and bolted to form a rigid frame device structure on which various modular stations are mounted in balcony design (from GMP compliance and pharmaceutical sanitation standards).

Salient Features: A base film draw of station cantilever to the outside on the base of the machine allowing easy operator accessibility. The loop sensor to indicate the end of forming reel. Pre-heating station comprising Teflon coated pre-heating platen used for heating the thermo formable base film. 1. Forming station ? Pneumatically activated plug assist for deep draw cavities in thermo formable material. 2. Special ampoule shuttle feeder to feed the ampoules gently into the formed web. 3. Lidding foil: draw of loop sensors to indicate lidding foil exhaust. 4. Batch code printing using mechanical and Pneumatic control for printing batch information on the lidding film. 5. Sealing station 6. Seal web guide to cool the hot sealed web to ensure uniform sealing. 7.Linear indexing: servo assisted linear indexing for ensuring accurate indexing of the sealed web without leakages. 8. Punching tool: This shears of the blister form the web. 9.Trim re-winder which collects the trim after punching externally to the machine ensuring no waste within the machine area. 10.An outfeed conveyor to convey the punch blister parallel to the web transport direction. 11. PLC to sequence and synchronise the various operations of the machine.

Technical Specification PEW-RP-MACAV1 1 Max Machine Speed 20-25 Cycles per minute 2 Max Forming Area 222mmX175mm 3 Min Pack Size 40x60mm 4 Optimum Forming Depth 25mm 5 Max Reel Diameter 440 mm 6 Max Lidding Foil 220 mm 7 Max Core Diameter 70-76mm 8 Net Weight Approx 2500 KG

Floor Dimensions 1 Machine Width 1180+/ - 2% 2 Machine Height 1920+/ - 2% 3 Machine Length 3870+ / - 2%

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Sterlization And Depyrogenation Tunnel

Depyrogenation tunnels is designed to sterilize and depyrogenate glass containers The process is done maintaining and ISO 5 environment along the whole length and width of the conveyor belt complying with ISO 14644-1 requirements , they are designed to allow higher output in a more compact body with better control of the process parameters.

Salient features:

1. Each independent filter plenum is provided with filer integrity sample port 2. The equipments conveyor belt is monitored and alarm stats is activated if it operates outside the belt speed set points 3. Provision for ports to allow introduction of Validation thermocouples in each zone 4. The tunnel is provided with full integrated vial flow control logic to allow automatic stops and restarts of the equipment. 5. All filter modules have differential pressure gauges to mointor pressure. Pressure switches with high and low alarms. 6. when the tunnel is not in use it can be operated in night -mode to save energy while preventing contaminations.

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IPC Bin

The IPC Bins loaders are using for transfer the materials dust free and without human touch in pharmaceutical industries for Load powder in to RMG bowls etc.

Salient Features of IPC BIN :

  • It helps to control containment and cross contamination
  • Provided with butterfly valve for discharge
  • Personal safety
  • Effective process & unit operation feed
  • Reduction in segregation
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Tablet Automatic Blister Packaging Machine

The PEW-RP-240 is an automatic Blister Packaging machine utilized for packaging of the tablets, capsules in a blister pack.

This is a machine with continuous operations of forming station, feeding station, sealing station and printing station. Whereas punching station is of intermittent nature. Product capacity of the machine depends on the product characteristics, pack layout and on type of feeding device

Salient Features 1. PVC film is generally used as base film and Aluminum foil with heat sealable VMCH coating as lidding film. 2. Batch code printer, Inspection Camera and Inline perforator are the accessories, which can be mounted on the machine. 3. The blister cavities are formed on the PVC/PVDC film web by vacuum processes. 4. This blister formed web moves over the web guide track and at this station the products are fed into the individual cavities. 5. The formed web along with the tablet or capsules moves towards a sealing station, where it is fused to the aluminum foil, which is drawn from an aluminum reel feed station 6. The punching tool punches out the specified pack, which is transferred to the out feed conveyor. 7. Products to be packed on the machine are specifically pharmaceutical products such as Tablets and Capsules. Different type of products can be fed into the blister formed cavities on the formed web over the web guide track at the feeding zone

Technical Specification PEW-RP-240 1. Max. Machine Speed (Packs)4.5-5.5 meters/min240 packs per minute 2. Max. Forming Area 110 x 210mm 3. Max. Forming Area 30 x 140mm 4. Optimum Forming Depth 10mm 5. Max Reel Diameter 440mm 6. Max. Lidding Foil 210 mm 7. Max. Core Diameter 70mm Floor Space 8. Machine Width 925 mm 9. Machine Height 1750 mm 10. Machine Length 2900 mm

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Tube Filling Machine Double Head

Suitable for pharmaceutical and cosmetics industry.

These Plastic Tube Filling Machine Single Head have a pump speed 120 strokes / min while filling speed depends on filled volume / bulk density of material / tube material.

Salient Features

1. Main Casting Frame Assembly;2. Spring Loaded Aluminium Tube Holders for One Tube Size;3. S.S. 316 Moulded Pump Housing;4. Pump Insert for filling 1 to 8 cc. Or 6 to 72 cc. Or 25 to 250 cc.5. 90 Ltr.S.S. Hopper, Acid Proof, Single Wall [S.S. 316];6. 1.5 H. P. Geared Motor with Sprockets for different Speeds;7. Blow Off Device ( Rat Tail Cutting Mechanism with One Size of Pipe);8. Automatic Tube Ejector;9. No Tube No Fill Assly.;10. Size Parts for Tube Size with one products, (Nozzle, Release Ring Spindle, etc);11. Overload Clutch;12. Stainless Steel Chain Link;13. Furgusion Gear Box Indexing System;14. Cladding, Control Panel, Switch Boxes and all covers- S.S. 304 Make.15. Electric Hot Air Tool, With Leister Make Cartridge Electronically Adjustable bet. 20 Deg.To 650 Deg., Voltage 220 V, Capacity 3000 Wattage Max. Temp. 650 Deg. C., Max. Air Flow : 400 Lt. Per Min.;16. High Pressure Blower, with Capacitor Air Flow : 1200 Lt./Min., Static Pressure: 80 MBAR, Weight : 8 Kg.17 Mechanical Sealing System & Engraving Coding System:18 Mechanical Trimming System;19. Cooling Jacketed Sealing Jaw S.S. 316 Make;20. Electric Control Panel S.S. 304;21. PID Electronic Digital Temperature Controller;22. Cooling Jacketed Tube Heating System- S.S. 316;23. Trimming Chips Throw-out Unit;24. New Type Trimming unit25. Pressure regulator used for compact cylinder.26. Chilling Air Unit for Sealed Tubes;27. Complete Unit Up & Down Mechanical System;28. Electronic Digital Counter for Filled Tubes.29. Electrical Buzzer Single System for Hot Air Gun Stoppage.30. Two Bottom Drive Tube Registration Device (Photocell Unit)31. Two Automatic Tube feeder ( Casset Infeed Device ) with Four Cassets

Technical Details:

1. Output : 120fills /min

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Bottom Magnetic Mixer

Vessels other than Bioreactors like media preparation, buffer preparation, etc., which are part of the bioprocess require mixing. Bottom Magnetic mixers are used in these types of vessels. The Bottom Magnetic Mixers are similar to the Magnetic agitator other than the impellers and normally come without a shaft. The Magnetic Mixer is designed for liquid mixing applications and complies with the most stringent clean ability and sterilization requirements. Bottom Magnetic Mixers are totally cleanable and sterilization in place .This factor is very important in the cGMP compliant

ADVANTAGES OF BOTTOM MAGNETIC MIXER

Absolutely tight systemNo danger of contamination and leakage.

Optimal for aseptic production.No influence on the integrity of the system.

Easy cleaning and sterilizationCan be done directly in the vessel by steam or water.

Control of temperatureThe optimized mixing effect allows a temperature control, which was more difficult before at batch wise sterilization.

Low shearing forceThe careful mixing allows handling of sensitive products

Easy assemblyAssembling and dismantling is very easier comparing a top-driven mixer which often requires a mechanical lifting device.

Available capacity: 100liters to 10, 000 Liters capacity

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Two Head Volumetric Liquid Filling Machine

Semi Automatic Two Head Volumetric Liquid Filling Machine

Working on volumetric principle, the unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. The semi automatic volumetric liquid filling machine is precision built on sturdy welded MS frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. Working on volumetric principle FEATURES Containers have to place manually below the filling nozzles at platform of machine, where motor operated syringes fill desire pre set volume in container. Bottle guide is provided for precisely match for centering of container below nozzles to avoid spillage of liquid on container. The dosing block with a hexagonal bolt fitted below syringes. This means fill size can be easily set.

Technical Details

1. Output/Hour* 700 to 2400 containers2. Number of head/Syringe 2 Nos.3. Fill Size 5 ml to 1000 ml4. Electric Specification** 1 HP / 415 Volts / 50 Hz (Main Machine)5. Machine Dimensions** 925 mm (L) x 700 mm (W) x 710 mm (H )6. Case Dimensions 1200 mm (L) x 900 mm (W) x 900 mm (H)7. Net Weight 120 Kgs.8. Gross Weight 275 Kgs

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VIAL BLISTER PACKING

Suitable for ampoule, vial, oral liquid and other small round bottle automatic printing, tray forming and feeding in tray. This machine is an improved product innovated by our company that incorporates pneumatic-photo-electro-mechanic, controlled by PLC and man-machine interface operation. It meets packing requirement of small round bottle as ampoule for automatic printing, tray forming, feeding and cutting. It is featured by compact construction and convenient operation.

MODEL: 1. Model PEW-IDPB250/PEW-IDPB320/PEW-IDPB350 2. Cutting Frequency (times/min) :10-30/10-30/10-30 3. Production Capacity (pcs/h) :12000-30000/13000-35000/15000-38000 .4. Max. forming area and depth (mm)240(310/340)14026(Standard depth: 145. Travel Range (mm) :40-150 (Can be lengthened to 180mm as user's requirements) 6. Air Pressure (Mpa) :0.4-0.6 7. Air Supply :=0.35m3/min 8. Total Power :380V/220V 50Hz 6.2kw 9. Main Motor Power (kw) :1.5 10. PVC Sheet (mm) :0.25-0.5250 (320/350) 11. PTP Aluminum Foil (mm) :0.02-0.035250 (350) 12. Dialysis Paper (mm) :50-100g250 (350) 13. Mould Cooling :Tap Water Or Circulating Water 14. Weight (kg) :1600/1900/2100

FEATURES: 1. Automatic production line of up and lower heating, positive press forming (tray forming), printing, automatic feeding (feed in tray) and cutting. 2. Equipment with mechanism checking device, eject empty or lack packing tray automatically. Blister forming, heat-sealing, lot number embossing, avulsion line impressing and cutting etc all adopt gear mandrel orientation, each can move freely in the mandrel when rotating the hand wheel, and the machine equipped with a staff gauge and tightening nuts for calibration and orientation. 3. It can line with labeling machine in front and cartooning machine in back part, carry out the whole automatic production line. 4. Main transmission part adopts parallel axis and bevel wheel speed reducer. Forming, heat-sealing and impressing moulds adopt bolt orientating which leads to precise orientation, easy to change mould and material saving.

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Receiver Tank

Receiver tank are used for storage of Chemicals, solvents and any type of liquids in small quantity for chemical, pharmaceutical, biotechnology and food processing industries.

We manufacture air receiver that serve the dual purpose of compressed air storing and delivering it when the compressor is not running. Other function of air receiver is to serve as a pulsation damper and moisture trap. Our air receiver come in wide range

The stainless steel receiver tank can easily be used with air compressors. It is Manufactured using stainless steel of grade SS304 and SS316, our stainless steel receiver tank have a capacity of 100 ltrs to 10000 ltrs.

Receiver tank can be fabricated in various customised designs and options such as shape, capacity and material of content. In shape i. E. Vertical, horizontal, rectangular and capsule.

Receiver Tank, Manufacturer, Supplier and exporter of Receiver Tank

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Tablets Capsule Blister Packing

The machine is thermo forming standard basic machine PVC ALU

Rotary vacuum principal, thermo forming standard basic machine having format area 210 x 100mm. The machine is suitable for medium and large batches.

Salient Features 1. Rotary vacuum principal, thermo forming machine having format area of 210x100mm. The machine is designed for deep blistering to accommodate Ampoules, Vials etc.2. Average Speed 35 strokes/Min.3. The rate of production largely depends on the size of formulations

Technical Specification PEW-A-240+ 1. PVC Base Film Width Max. 210 mm 2. PVC Film Thickness Max. 0.2- 0.4 mm3. PVC Reel Dia. Max. 440 mm4. Aluminum Foil Width Max. 206 mm5. Aluminum Foil Thickness Max. 0.02-0.03 mm6. Aluminum Foil Dia. Max. 210 mm7. Total Forming Area. MAX 210 x 102 mm. MIN 210 x 25 mm8. Pack Length. 200 mm9. Pack Width. 100 mm10. Forming Depth. 16 mm11. Out Put. 240 Packs / Min (2400 Blisters / Min)12. Floor Space Approx. L: 3100mm. W: 1100mm. H: 2000 mm.13. Net Weight Approx. 1150 kgs.

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Tube Filling Machine Single Head

Suitable for pharmaceutical and cosmetics industry.

These Plastic Tube Filling Machine Single Head have a pump speed 60 strokes / min while filling speed depends on filled volume / bulk density of material / tube material.

Salient Features

1. Spring loaded aluminium tube holders for one tube size ;2. S.s. 316 moulded pump housing.3. Pump insert for filling 1 to 8 cc., 6 to 72 cc., or 25 to 250 cc.;4. 45 litre s.s. 316 hopper, acid proof, single wall with top cover;5. 1 hp crompton motor and radicon gear box with separate drive system;6. Automatic tube ejector;7. Overload clutch for self centering chain & micro switch cut off system;8. Safety cover and all safety electrical switches;9. Blow off device (pneumatic cut-off system);10. No tube no fill assy. For all tube size.11. Electric hot air tool with leister cartridge electronically adjustable between 20 deg. To 650 deg. Voltage 220 v capacity : 3000 watts, max. Temp.650 deg.c, max. Air flow : 400 lt./min.12. High pressure blower, with capacitor air flow : 1200 lt/min. Static pressure : 80 mbar, wt.8 kg., 13. Mechanical sealing system & engraving coding system;14. Mechanical trimming system;15. Cooling jacketed sealing jaw s.s.316;16. Pid type electronic digital temperature controller;17. S.s. electrical control panel;18. Cooling jacketed tube heating system s.s. 316;19. Trimming chips throw out unit ;20. Pneumatic flow measure and pressure regulator with gauge;21. Chilling air unit for sealed tubes;22. Complete unit up & down mechanical system.23. S.s. cladding for machine as per gmp model requirement.24. Electronic digital filled tube counter.25. Electric buzzer single system for hot air gun stoppage, 26. Ferguson type indexing gear box for accuracy centering27. One bottom drive tube orientation device (photocell unit)28. One automatic tube feeder ( cassette device) with two cassettes

Technical Details:

1. Output : 60fills /min2. Power Consumption :230V 380 to 415v 1KW (3 Phase) 3.3 KW (Single Phase)3. Compressed Air 2.0 KG/CM24. Chilled Water 5 Amp at 10 C5. LXWXH 2500MMX1100MX2100MM6. Net Weight: 750 Kg

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Rapid Granulators Mixer

Rapid Granulator Mixeris designed to meet special needs of tablet manufacturing technology. This is achieved by reducing processing time, more homogenous mixing, Uniformity of Granule size and above all maintaining improved hygiene compliant to GMP norm.

Standard Processing Duration Dry Mixing approx 3 - 5 Mins Wet Mixing approx 5 - 10 Mins Wet Granulation approx 5 - 10 Mins Discharge approx 1-15 Mins Above time may vary from material to material.

Rgm Improved Processing :

Uniform distribution of all formulation ingredients. Short mixing and granulation time. Useful working capacity of upto 80% to 40% of bowl volume. Uniform granules by gentle processing. Wide range of applications. Easy scale up & Scale down between machine sizes. Bowl shape design to have no dead spaces.

PEWs Granulator Mixer can be offered in 10Ltrs. R&D & 25Ltr. / 50Ltr. For R&D or pilot plants. The process parameters derived in the Lab/Pilot scaled up into production machines. These machines can also be offered with PLC'S.

Different Types of Rapid Granulator Mixer Models

Model

 

RMG -50

RMG-100

RMG-150

RMG-250

RMG-400

RMG - 600

RMG-1000

Gross capacity (ltrs.)

50

100

150

250

400

600

1000

Working capacity (lits.)

40

80

120

200

320

480

800

Batch Size in Kg.

15

30

60

100

150

250

400

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Automatic Self Adhesive Vertical Labeling Machine

The machine is used for full/partial wrap around labeling on different size of round containers. The Automatic Vertical Sticker Labeling Machine is one of the most users friendly. The machine is used for full/partial wrap around labeling on different size of round containers. It is capable of labeling up to 150 containers per minutes depending on products and label size. The automatic model is equipped with roller spacing device resulting in a simple operation with No change parts required. Salient Featuer High production speeds.Stainless steel 304 construction.GMP design.Accurate label placement.Full security package including counter.Product data storage facility.No change parts requirements.Very less down time for change over.Suitable for Glass, Plastic, Pet, Tin, Corrugated containers. Technical Features Direction of Movement Left to RightOutput/Hour* 3600 to 9000 Nos.Electrical Specification** Conveyor Motor 0.50 HP, 415 Volts, 50 Hz Pressing device Motor 0.25 HP, 220 Volts, 50 Hz Sticker Roll Servo Motor 400 W Height of Conveyor** 860 mm to 910 mm Machine Dimensions** 1835 mm (L) x 600 mm (W) x 1450 mm (H)Case Dimensions 2050 mm (L) x 800 mm (W) x 1650 mm (H)Net Weight 350 Kgs.Gross Weight 600 Kgs.

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High Speed Carton Feeder Destacker System

Automatic Friction feeding mechanism for cartons by 4 sides vertical angles The machine has automatic Friction feeding mechanism for cartons by 4 sides vertical angles so we can put 300 to 400 cartons at a time for marking . And machine will push one by one carton at a time. MODEL: PEW-VJ-HSCF1. Overall Dimensions: 1500(L) X 530(W) X 1300(H)2. Speed: Variable Upto 6000 to 25000 Cartons/hour3. Gross Weight: Approx 130kg4. Min Size of the Carton:55(W) X 60(L)5. Max Size of the Carton: 300(W) X 450(L)6. Thickness: 50 GSM to 4mm7. Power: Single Phase 230VAC8. Motor: 0.5 HP PMDC

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Automatic Rotary Piston Filling Cum Sealing Machine

Automatic Rotary Piston Filling Cum Sealing Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine, work on volumetric principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. No container No filling & No Sealing system arrangement is standard features of the machine.

Salient Features

Motorized Height Adjustments. Automatic chain washing system for conveyor belt. In-built pre-inspection. Nitrogen Flushing. Cap Elevator to feed caps to the cap feeding bowl.

Technical Specifications Model PEW-N-RFSC-4/4 Output/Hour* 1500 to 6000 Number of head/Syringe/cap 4/4 Direction of Movement** Left to Right Fill Size*** 30 ml to 200 ml Height of Conveyor ** 910 mm to 960 mm Adjustable. Machine Dimensions** 3050 (L) x 1400 (W) x 2200 (H) Case Dimensions 3250 (L) x 1600 (W) x 2400 (H) Net Weight 2400 Kgs Gross Weight 2950 Kgs

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Packing Conveyor Belt

The conveyor belt brings the container or products from the labeling/blister/strip machine. The packing conveyor belt is having stainless steel table top with moving endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable bolts. Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box. Specification SALIENT FEATURES 1. Structure is made of S.S. 304, 30 mm sq. pipe, 16 SWG with matt finish.2. A/c frequency variable drive.3. Belt-alignment system for long life & straight running of belt. Direct gear drive.4. Length can be made as per customer requirement.5. S.S. elegantly matt finishing.6. Adjustable height of conveyor belt, to align with other machine of the line7. Self-alignment bearing for easy maintenance.8. Rigid vibration free construction for trouble free performance. Direction of Movement Left to Right Speed** 7.5 Mtr./Min. upto 12 Feet Long 12 Mtr./Min. from 13 Feet to 24 Feet Long Power Characteristics** 0.25 HP/220 V/50 Hz up to 12 feet long 0.5 HP/220 V/50 Hz from 13 feet to 24 feet long. Height of Conveyor** 860 mm to 910 mm Belt width** 9 or 12 as per requirement. Belt Details** PVC, endless 2 ply sandwich , 2mm thickness. Machine Dimensions** 9 width belt As per requirements (L) x 830 mm (W) x 910 mm (H) 12 width belt As per requirements (L) x 900 mm (W) x 910 mm (H) Case Dimensions** 9 width belt As per requirements (L) x 1050 mm (W) x 1150 mm (H) 12 width belt As per requirements (L) x 1100 mm (W) x 1150 mm (H) Net Weight Depend on Length Gross Weight Depend on Length

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Online Bottle Visual Inspection Machine

Inspection table is used to inspect the abnormalities in filling Inspection table is equipment consisting of a three-track conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color. Inspection table have stainless steel structure with moving S.S. slat chain. Structure made out of S. S. square pipe & supported on adjustable bolts. Salient Featuers A/c frequency variable drive.Direct gear drive.Length can be made as per customer requirement.PVC black & white board as per GMP norms.UHMW self lubrication guide below chain.SS elegantly matt finishing.Adjustable height of conveyor belt, to align withother machine of the lineSelf-alignment bearing for easy maintenance.Rigid vibration free construction for trouble freeperformance Technical Specification Direction of Movement** Left to Right Output * Up to 100 Containers/minute Number of Operator Four (2x2, Two Side Seated) Power Characteristics** 0.5 HP / 220 Volts / 50 Hz. Height of Conveyor ** 860 mm to 910 mm Machine Dimensions** 1880 mm (L) x 700 mm (W) x 1525 mm (H) Case Dimensions** 2150 mm (L) x 950 mm (W) x 1750 mm (H) Net Weight 200 Kgs. Gross Weight 425 Kgs. Approx

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Ampoule Filling And Sealing Machine

User friendly reliable and safe solution for the high speed filling needs. Dosing syringes driven by separate brush-less motor. Ampoule sampling unit without stopping the machine. Possibility to memorize various parameters of different ampoule sizes

Salient features: 1. Self centering grippers for the transport of all ampoule diameter within the size range without the need to change. 2. Ampoule neck centering during gas flushing and filling 3. Possibility of gas flushing before, during and after the filling. 4. AISI 316L dosing syringes without gaskets. 5. Drip free adjustment for media of different viscosity. 6. Possibility of direct connection to sterilizing tunnel. 7. No ampoule no filling function. 8. Fully accessibility allows easy maintenance. 9. Fast change-over due to extremely limited number of parts to be replaced. 10 Individual micro metric adjustment of the syringes.

Other features 1. Dosing syringes driven by separate brush-less motors 2. Ampoules sampling unit without stopping the machines 3. Possibility to memorize various parameters of different ampoule size 4. The ampoule is transported by in-feed conveyor in feed scroll and ampoule transfer into transport rack 5. 8 Ampoules are advanced per machine stroke 6. Centering of ampoules necks during gas flushing and liquid filling 7. Elimination of burned off ampoules tips by clipper and ejection into separate container 8. Discharge of filled and sealed ampoules into discharge tray.

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ROPP Cap Sealing Machine

Semi Automatic ROPP Cap Sealing Machine

This machine is used for threading & sealing of ROPP cap. The semi automatic cap sealing machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. Machine is motorized incorporating rotating threading & sealing rollers, for threading & sealing of ROPP cap. Salient features No container no cap arrangement.Single motor synchronizes conveyor, star wheel, & platform turret.Adjustable height of conveyor belt.All contact parts are made out of stainless steel.Pick & Place arrangement.Torque adjustableLow noise level, low power consumptions. Technical details Output/Hour* 1000 to 2400 ContainersNo. of sealing head 1 Nos.Electrical Motor** 1 HP / 440 Volts / 3 Phase / 50 Hz (Four wire) For Main MachineOverall Dimension 1000 mm (L) x 720 mm (W) x 1400 (H) Approx.Net Weight 200 Kgs. Approx.Change parts required Cap Die if cap diameter change.

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Paste Kettle

Technical Specification of Paste Kettles :

Hemispherical design for proper mixing of pasteJacket for heating element as a part of kettleExternal jacket for Insulation as an optionHeating element via steam ( Provided by customer)Discharge from bottom via butter fly valveInside mirror finishDriven via motor & gear box assembly mounted on topDischarge of paste Via. Bottom from butter fly valveAnchor type impeller design for proper mixing of paste75% closed & 25 % open top cover deign with proper lockingAll the contact part from SS-316All the non contact part from SS- 304Main pillar of Kettle will be from SS 304Operating panel will be fixed on pillarInsulation jacket on Steam JacketFlame Proof Construction

Capacity of Paste Kettle : Standard models range from 50 Ltrs to 250 Ltrs.

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Semi Automatic Cartoning Machine

The efficient way for Pahrma Cartoning. Semi Automatic Cartooning Machine (box folding-Filling- Packing) It is Specially design to automatic pack small Quantities multi size box.With low cost and only require small area. It is suitable for Various size of box. The machine is a vertical type with multiple Function and require a short time to change mould. The machine has long service life and easily clean. Product automatic Drop into box via star wheel and conveyor.

Salient Features

1. Suitable for Round bottled medicine, food-stuff, cosmetic, etc. Packing into square box.

Technical Details: PEW-LP-CRM1. Mechanical Speed Maxi. 60 Cycles/min2. Air consumption 40 L/Min at 6 kg/cm2/pressure3. Carton size (mm) Mini. 20(L) x 15(W) x 60 (H)Maxi. 82(L) x 82(B) x 205 (H)4. Carton GSM 285 to 320 GSM5. Power supply 220V A.C. 50/60Hz Single Phase6. Powder consumption 0.6KW7. Machine wt 400 kgs8. Gross Wt 480 kgs9. Machine Dimensions 1150L x 1500W x 1400 H

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Sparkler Filter

Prakash is one of the leading manufacturers, suppliers & Exporters of Sparkler Filters in India.

Operation of Sparkler Filter : The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates. As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance. Sparkler Filter Press Features :

  • Horizontal Plate / Sparkler Filter Press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from product.
  • Sparkler Filter plates are available in two sizes. Deep plate for large percentage of cake holding capacity and Shallow plate for small percentage of cake holding capacity.
  • In the Sparkler Filter Press, The horizontal filter plate and even thickness of cake, prevents the cake dropping as well as cracking, thus assuring better filtrate quality.
  • The Filtration area and cake holding capacity can be increased or decreased according to requirement.

Types of Model :-

Types

Diameter of Plate

No. of Plates

Filtering Area M2

Cake Holding Capacity Ltrs.

Capacity Ltr / Hr

8” x 6

8"

6

0.198

4.50

400 

8” x 8

8"

8

0.254 

5.78

500 

14” x 8

14"

8

0.756 

27.00

1500

14” x 10

14"

10

0.924

35.00

1800

18” x 8

18" D

8

1.270 

51.00

2500

18” x 15

18" S

15

2.270 

44.00

4500

18” x 12

18" D

12

1.840

78.00

3700

18” x 23

18" S

23

3.400

65.00

6800

24” x 12

24" D

12

3.430

148.00

6700

24” x 23

24" S

23

6.336

120.00

12600

33” x 7

33" D

7

4.000

175.00

8000

33 x 14

33" S

14

7.500

210.00

15000

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Mechanical Loader

Mechanical Loaders are Ideal for loadings material in Sifters, RMGs, Tablet Compressions etc.

Swivelling movement of lifting armCapacity of Mechanical Loader 850-1000 Kgs.Lift height 1000 mm to 3000 mm

Salient Features of Mechanical Loader :

  • cGMP compliant model
  • Automatic / Manual operations.
  • Hydraullic/Electromechanical lifting arrangement.
  • Can be integrated to downstream/upstream units PLC
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Vibro Sifter

Vibro sifter is circular gyratory screens used to separate mass composition of solids, liquid from solid and for gradation of materials as per particle sizes Vibration is generated in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft. The angle of lead of the lower weight to the upper weight provides variable screening pattern & output.

Salient Features of Vibro Sifter:

Vibro Sifter is Available in standard and GMP models with contact parts in stainless steel 304 or 316 quality. Portable unit with higher output. Double and triple deck unit with different screens can be provided Easy to dismantle for cleaning screens. Noiseless, maintenance free unit.

Technical Specification of Vibro Sifters :-

Model

20” Dia

30” Dia

48” Dia

Charging Height with Hopper (approx)

1300 mm

1300 mm

1040 mm

Discharging Height (approx)

787 mm

787 mm

660 mm

Electrical Motor

0.50 HP, 1440 rpm, 415 V,
3 phase, 50 Hz

0.50 HP, 1440 rpm,
415 V, 3 phase, 50 Hz

0.15 HP, 1440 rpm,
415 V, 3 phase, 50 Hz

Overall Dimension in mm

900 (w) X 700 (d) X 1350 (h)

1100 (w) X 850 (d) X 1350 (h)

1600 (w) X 1400 (d) X 1350 (h)

Net  Weight

75 Kgs

100 Kgs

200 Kgs

Capacity / Hr.

20 to 200 Kgs

30 to 300 Kgs

50 to 500 Kgs




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Coating Pan

Our range of tablet coating pans is extensively used for sugar and film coating of tablets, pallets and granules. The unit comprises of ellipsoidal shaped pan fabricated using stainless steel sheet and mounted on the gearbox shaft, which is driven by an electric motor. These tablet coating pan are available in standard and GMP model with SS 304 or 316 contact parts.

Features of:

  • The complete drive unit is enclosed in a sturdy cabinet
  • Hot air blower with flexible SS Pipe heaters are provided with thermostat control for fast drying
  • Heaters are interlocked with the blower motor therefore unless the blower is on, heater does not start

COATING PAN, MANUFACTURER, SUPPLIER AND EXPORTER OF COATING PAN

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Double Cone Blender

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Double Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Salient Features of Double Cone Blenders :

  • The conical shape at both ends of Double Cone Blender enables uniform mixing and easy discharge.
  • All contact parts are made out of stainless 304 or 316 quality material, as required by customer.
  • Maximum care has been taken to ensure safe operation of Double Cone Blender.

  • Manual rotating facility with hand wheel for inching. The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model )
  • Two nos. of safety rods will be provided at back side. ( One LH side & one RH side )
  • Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
  • One shaft with 04 nos. of fixed baffles with mirror polished provided inside the cone.
  • Cones of the Double Cone Blender will be mirror polished from the inside & outside & structure will be matt polished.
  • All moving parts of the Double Cone Blenders are covered with SS304 covers.
  • Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
  • Panel fabricated from SS304 material with facility of three phase indication, D.O.L. starter, digital timer & Amp. Meter.
  • As per customer requirement machine will be provided with left side drive or with right side drive.
  • The conical shape at both ends enables uniform mixing and easy discharge.
  • All contact parts of the Double Cone Blender are made out of SS304/316(as per customer requirement) quality material.
  • Maximum care has been taken to ensure safe operation of the unit.
  • Worm reduction gear use for speed reduction.
  • Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
  • Inside & outside of the cone will be polished to the mirror finished.
  • General structure made out of SS304 and Polished to the matt / mirror finish ( as required by you ) in GMP Model.
  • All safety guards & covers made out of SS304 in GMP Model of Double Cone Blenders.
  • Hand wheel will be provided for manual tilting of cone.
  • Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

Types of Models :

 

Model

100

250

500

750

1000

1500

2000

3000

5000

Gross Cap

100

250

500

750

1000

1500

2000

3000

5000

Working Cap

70

175

350

500

700

1000

1400

2000

3500

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Distillation Column

ADistillation Columnis an essential item which used for the distillation of liquid mixtures. This separates the mixture into its component parts or fractions. Our range of Distillation Column is manufactured using optimum quality raw material, procured from reliable vendors. Owing to the quality and durability of our product, it has a high demand in the pharmaceutical industry. The Distillation Columns are used for varied purposes, depending upon the desired liquid holdup, capacity (flow rates) and pressure drop. To meet the requirements of our esteemed clients, these are available in diverse specifications and designs.

Distillation Column, Manufacturer, Supplier and exporter of Distillation Column

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Ribbon Blender

Prakash is one of the leading manufacturers, suppliers & Exporters of Ribbon Blenders in India.

The RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximately two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

SPECIAL FEATURES OF RIBBON BLENDER :

  • The shape of container and mixing stirrer gives sufficient continuous movement to the powder / granules, result in good quality.
  • All contact parts are made out of SS304/SS316 or SS316 L quality material.
  • Maximum care has been taken to ensure safe operation of the unit.
  • Inching facility for stirrer for discharge of material.
  • Discharge height can be adjusted, if confirm with order.
  • Operating panel provided for safe operation of blender.
  • Centrally located material discharge valve. ( Butterfly / Sliding Valve )
  • Dust proof top cover with window provided.
  • General structure completely made out of mild steel and painted in Standard Model & the same is cladded with SS304 in GMP model.
  • Safety Guards and Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model.
  • Legs made out of MS and painted in Standard Model & same will be cladded with SS304 in GMP Model.

Panel provided with following facilities in 500 Liters & bigger model. In Small model only D.O.L. starter provided for On-Off operation of the motor.

  1. Three phase indication facility.
  2. D.O.L. starter for on-off operation of motor.
  3. Emergency stop provided in panel.
  4. Digital timer for batch time setting.
  5. Ampere meter to indicate load of motor in ampere.
  6. Inching push button with selector switch for inching operation during discharge of material.

Types of Models :

 

Model

100

250

500

750

1000

1500

2000

3000

5000

Gross Cap

100

250

500

750

1000

1500

2000

3000

5000

Working Cap

80

200

400

600

800

1200

1600

2400

4000

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Storage Tank

Storage Tank is our biggest tank category. Storage tank is also called chemical resistance. Our Storage Tank is welded at seam and then coated.

PP and PVC sheets used in our tanks act as chemical barrier.

Usage of Storage Tank: It applied to infusion, injection, oral liquid, blood preparation, biology, fine chemical and fermentation industries.

Technical parameters of Storage Tank:

  • Material adopts 316L or 304, inside surface roughness is Ra0.4m, outside surface roughness is Ra0.8m.]
  • Form: vertical or horizontal.
  • Components : vent filter, manhole, cleaning ball, liquid level gauge, and control system or according to clients specific requirement.
  • Specification : 100L-50000L
The Salient Features of Storage Tank :
  • Stainless Steel inner vessel, piping and valves.
  • Valves, Gauges and Instruments of reputed makes ensures trouble-free service.
  • Pressure build vaporiser - standard supply.
  • Tanks are equipped with specially designed suspension support system which permits cryogenic temperature operations for large sized vessel with optimum heat loss.
  • The tank is cleaned to Oxygen duty requirement from inside and delivered with dry Nitrogen seal gas, to prevent any kind of contamination during transportation.
  • External surfaces are blasted and finished with polyurethene paint to provide long term durability.
  • Rugged design for outdoor installation.
  • Valves and gauges provided at convenient locations in front of the Storage tank for easy operations
  • The tank is cleaned to Oxygen duty requirement from inside, and delivered with dry Nitrogen seal gas to prevent contamination during transportation.

Fabrication processing follows strict quality assurance plan (QAP) with all raw material been tested in, in-house testing laboratoryOur All storage tanks are designed in compliance with international standard.

Storage Tank, Manufacturer, Supplier and exporter of Storage Tank in a huge range.
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Heat Exchanger

Heat Exchanget of RGMK, which are used in main chemical, petrochemical, food and processing industry, have very important role in heat transfer processes such as reheating of water, condensate cooling etc. Having long manufacturing tradition, using reliable calculations and quality materials for their production, we made broad network of satisfied users inside the country and in the region. Technical data:

  • working gauge pressure - 40 bar,
  • working temperature - 400 C,
  • exchangers surface - 2.5m3 - 2000m3,
  • working media - water - water, steam - water, oil - water.

Usage:

  • reheating of water,
  • condensate cooling,
  • technical water heating for the internal use.
  • Advantages :
  • long life cycle,
  • water heating on high temperatures (huge temperature differences),
  • massive output parameters coming out of small input parameters,
  • quick response during the starting process,
  • regulation on the output in the range from 0 to 100%.
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Batch Coding Machine

Batch Coding Machine is the first in a new line of printers that sets a higher standard in marking and coding performance for maximum uptime. Designed for medium-duty applications that involve printing codes roughly 16 to 20 hours per day/six days per week, PEW-VJ1510 is ideal for the food, beverage, chemical, pharmaceutical and personal care/cosmetic industries. Integrating the PEW-VJ1510 is simple via its USB port, which allows for hot-swapping print jobs and backing up messages. The convenience of off-site control and diagnostics via Ethernet capability through Connector software allows for simple, seamless real-time message changes.

Simpler operation of Batch Coding Machine Innovative features make printer operation easier than ever. The print head automatically calibrates and cleans itself for consistent performance and longer print runs. The Smart Cartridge ink delivery system prevents spills during replacement - reducing waste and operating costs.

Less maintenance 1000 Line printers operate for up to 18 months without requiring preventive maintenance. An alert appears when it's time to change the modular core - no more messy filter replacement.

Superior print quality The 1000 Line produces the sharpest codes in the industry. It delivers superior print quality ensuring that every drop is precisely placed - time after time. Dynamic Calibration maintains consistent print quality, even as environmental conditions change.

Technical details PEW-VJ1510Line Speed Capability : Can print 1 to 5 lines of print at speeds of up to 914 ft./min. (278.6 m/min.) (10 characters per inch, single line of print)Font Matrix ConfigurationSingle-line: 5x5, 5x7, 7x9, 8x12, 11x16, 17x24, 34x34Twin-line: 5x5, 5x7, 7x9, 8x12, 11x16Tri-line: 5x5, 5x7, 7x9Quad-line: 5x5, 5x7Five-line: 5x5 Linear Bar Codes UPC A&E; EAN 8 & 13; Code 128 A, B & C;UCC/EAN 128; Code 39; Code 93; Interleaved 2 of 5Data Matrix Codes10x10, 12x12, 14x14, 16x16, 18x18, 20x20, 24x24, 34x34Nominal Character HeightSelectable from 0.079 (2 mm) to 0.40 (10 mm), depending on font Throw Distance Optimal: 0.472 (12 mm)Range: 0.197 (5 mm) to 0.591 (15 mm).

We are one of the leading manufacturer of Batch Coding Machine, exporters ofBatch Coding Machine & Suppliers of Batch Coding Machine in India.

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Oscillating Granulator

The granules making machine. This machine is made for efficient and uniform granulation of dry and wet lumps of powder. Main structure main structure of granules making machine fabricated from high grade Stainless steel for GMP compliance complete body is mounted on a strong stainless steel base for sturdiness.Powder Hopper: A 35 liter gross volume hopper is provided for feeding sufficient materialfor process.Rotary Assembly: The horizontal rotor assembly consists of stainless steel304 GR. Hexagonal rodsand S.S. plate with a main rotor shaft of 25mm dia S.S. the newly designed of the rotor is such that it gives the perfect and homogenous granulation of the material. This rotor oscillates (alternately rotates in clockwise and anti clockwise direction) at approximately 48rpm.Capacity: Actual output capacity of Granules Making Machine depends upon the nature and bulk density of powder, as well as operator skill.Grill Cover: Grill type removable cover is provided inside hopper .This grill cover protects operator from oscillating rotor and also prevents any accidental dropping of scoop etc inside operating chamberDriving Arrangement: A TEFC electric motor of 0.75 kw power to run on 415 volts, 3 phase, 50 Hz, A.C.(other voltage on request ) is provided along with a suitable reducing gear box to get final rotating speed of 48 rpm. A D.O.L. or Star Delta type starter will also be provided.Discharge: Discharge from the Granules Making Machine can be collected on trays (not provided with machine) that are placed on trays bars provided underneath the operating chamber. Hopper capacity 35 ltrs.Screen size 440 x 600 mmRotor size 140mm x 425mm longOscillations 48 per minute. (depends upon material & screen)Output 50-200 kg/hourMoc ss 316q Charging height charging height : 1280 mmDischarge height 850 mmPower supply 1 hp, 1440 rpm, 440v, 3 phase, acOver all dimensions 844mm w x 900 d x 1285 hMotor 1 hp, 0.75kw, 1440 rpm, 415v, 3 phasesGear box bonfiglioli / elecon makeNet weight 200 kgGross weight 290 kg.

We are one of the leading manufacturer of Oscillating Granulator, exporters of Oscillating Granulator machine & Suppliers of Oscillating Granulator in India.

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Shampoo Mixer

The Shampoo Mixers assemblies are consists of series of paddles types blades, pitched or flat, of appropriate shape. Here two consecutive blades move in opposite direction which creates laminar thinning of the material & facilitates uniform mix. Paddle type blades mounted on scrapping arms & welded to hollow shaft, have independent drive & has bottom support also. Paddles mounted on internal shaft creates relative movement of the material. Paddles mounted on internal shaft & hollow shaft rotates in anti-clockwise & clockwise direction respectively. The Shampoo Mixer is designed & fabricated to withstand perfect vacuum applied during the process for optimum mixing & to eliminate air entrapment as surfactant has tendency of forming suds. The vessel shall have a shell of suitable thickness with a hemispherical bottom and flanged top dish made out of S.S.304 plate. There is provision of bottom entry homogenizer in the same vessel which homogenizes all ingredients & hence there is no need to go for external inline homogenizer otherwise problem of aeration will increase process time. The vessel shall be suitable for 700mm vacuum and internal pressure of 3 kgs/CM2. There will be a suitable outlet provided for the product discharge.

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Planetary Mixer

Prakash is one of the leading manufacturer, supplier & Exporter of Planetary Mixer in India.

Although new technologies like single-pot processing are becoming more and more important in pharmaceutical industry, the planetary mixers are still using for basic operations of mixings and blendings. We offer a complete range of Collette planetary mixers, from lab-scale to large production machines, with all features and options that are required for flexible production. Our range of planetary mixers are in strict compliance with cGMP standards. These industrial planetary mixers are designed to be used in the pharmaceutical, food and fine chemical industries.

Standard Features of Planetary Mixer :

  • Stainless steel product contact parts 304 or 316.
  • Easy bowl removal without removal of mixing arm.
  • Bowl trolley for easy transport.
  • Special safety ring prevents injury to hands between bowl & lid.
  • Bowl cover incorporates filling aperture & inspection window.
  • Planetary movement provides very intensive, quick, homogeneous & dead-spot-free mixing.
  • Bowl height sufficient for recipient container to be placed underneath.
  • Top driven design eliminates contamination through packing & seals.
  • Crank case design prevents oil leakage into bowl.
  • Removable bowl design and arm interchangeability allow easy cleaning and quick changeover.
  • Machine supplied as a complete unit only requires leveling and connection to electrical & air supply.
  • Robust construction.

Full interlocked guarding.Optional features.Wide selection of mixing tools designed for dough, liquids, aerated products, powders, granulates, sticky products, etc.Jacketed bowl.Automated cycle.Automatic product feed through the bowl cover (screw feed, pump feed, gravity feed, vacuum feed).Discharge of the product by means of gravity dump, elevation/tipping or pumping (several types of outlet are available).Mixing area equipped with vacuum system.Mixing area fitted with gas injection.Machine body in Electrolysis Nickel Plating (E.N.P.)Bowl tipper, bowl elevator tipper (customer specific solutions)
Types of Models :

 

Model

50

100

250

350

500

750

1000

Gross Volume Ltrs.

60

120

300

420

600

900

1200

Batch Size (In kgs)

50

100

250

350

500

750

1000

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Tablet Press Machine

D Tooling Machine (Tablet Press Machine) The efficient way for double rotary tableting. This rotary Tablet Press Machine is built as per the GMP directives with total robust construction. This machine is very useful for small to medium batch size production. Easy operation and maintenance of this machine make it very much popular. Salient Features of Tablet Press Machine 1. Square GMP Model 2. Machine is Having C.I. Body and C.I. Middle plate 3. Machine is Having CROMPTON GREAVES MAKE MOTOR. 4. Paint free tablet manufacturing zone. 5. Turret of Special Grade S.G. Iron casting, It is Three Piece Turret with turret teeth ring fitted separately. 6. SS 316 Middle plate in Turret is also available optionally. 7. Upper punch penetration 8. Electronic Digital Tablet cum RPM Counter 9. Inter lock Switches to all Guards. 10. Double Sided lifting cams 11. Lower Guard of polished Stainless Steel & Upper Guards of Acrylic Material 12. Aluminum Turret Guards 13. Effective Dust Extraction Nozzles 14. Imported needle roller bearing provided at the bottom of turret. 15. Variable Speed pulley, one shot Lubrication System, Anti Vibrating mounts 16. Reverse direction motion protection is provided to avoid accident. 17. Available with AC variable Drive for Main motor

Technical Specification of Tablet Press Machine 1. Number of Station : 27 2. Type Of Tooling : D 3. Output tablets / hour : (MAX.) 1, 29, 000 (40 RPM) 4. Max. Operating Pressure : 10 Tons 5. Max. Tablet Diameter : 25 mm 6. Depth of Fill : 20 mm 7. Upper Punch Penetration : 1.5 8 mm 8. Main Electrical Motor : 7.5 HP X 1440 RPM X 3 PH X 415 V X 50 HzOverall Dimension (cm) : 1790 mm X 1000 mm X 1040 mm Net Weight : 1400 Kg. Gross Weight : 1800 Kg. Case Dimension (cm) : 60 X 52 X 83 H

We are one of the leading manufacturer of Tablet Press Machine, exporters of Tablet Press Machine & Suppliers of Tablet Press Machine in India.

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Digital Metal Detector

Cost effective and reliable solution for metal detection in Pharma Industry. The unit is manufactured from stainless steel through out to provide a hygienic easily cleaned inspection. A robust stainless steel reject flap is operated by a high speed electrical solenoid for clean, precise rejection of contaminated product with minimum waste. This metal detector chute can be quickly and easily dismantled for routine cleaning and product changeover. It is especially well suited for high processing speeds and quick product change. This latest metal detector model also incorporates the patented and well-proven Audit Check self-monitoring system. The Metal Detector is designed for simple adaptation and flexible, efficient operation on the line. The complete unit takes up minimum system length and can be located before or after the de duster.

Salient Features: High speed reject for positive reject of contaminants.Compact frame- needs less installation space.Easily cleaned.Stainless steel finish for easy clean and hygienic design.High sensitivity to all metal including the most difficult non-magnetic stainless steel.Easily compatible with all tablet press.Built in LED Bar Graph to monitor the amount of contamination.Performance is maintained stable throughout the life.Auto balance, Easy change Electronic modules

Technical: Model PEW-TI-Dig751. Aperture size of 75mm Width and 25mm Height2. Detect metal contamination of 0.15mm Ferrous and 0.25mm Non Ferrous / Stainless Steel 3. FLAP type Rejection Mechanism.

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AUTOCLAVE PROCESSOR EQUIPMENT

A vertical autoclave processing equipments are specially designed for medical clinical bacterogical & research laboratories Pharmaceuticals, Fertilizer Plant, Breweries soft Drink mfg. etc.

SPECIFICATIONS :

  • Complete stainless steel body. SS 304 / SS 316
  • The Unit has spring loaded safety valve for pressure adjustment and a dead weight safety valve.
  • Autoclave Processor Equipment is hydraulically tested upto 50 kgs cm2

Autoclave Processing Equipments are Available in different sizes 50 Ltrs. to 5000 Ltrs.

Auto Clave Processor Equipment, Manufacturer, Supplier and exporter of Auto Clave Processor Equipment.

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Limpet Jacketed Reactor

  • Certification CE Certified
  • Application Chemical
  • Weight 100-200kg
  • Automatic Grade Automatic
  • Warranty 1 Year
  • Surface Polished

reactor - chemical reactor:

prakash is one of the leading manufacturer, supplier & exporter of reactor, chemical reactor, pharmaceutical reactor in india.

reactor, unlike mixing tanks, are totally sealed from the atmosphere. Mixing tanks are designed to disperse two or more chemicals together. reactor on the other hand, allow the chemicals inside to go through a reaction phase which ultimately produces new and different chemical properties.

limpet jacketed reactors : half-pipe jacketing provides very good heat transfer by allowing high flow rates. It is best suited for high temperatures and pressure applications utilizing hot oil or other high temperature media. Half-pipe is formed from a continuous coil and is "wrapped" around the vessel exterior in single or multiple zones to provide greater latitude for process capabilities. We use a 180 - degree half-pipe configuration that minimizes pressure and increases fluid velocity. jacketed reactors : also known as open jacket, conventional jacketing is a secondary external shell wrapped around the primary vessel to provide a space for heat transfer fluids. We add a spiral formed internal baffle to direct the heating media around the vessel form the inlet to the out. Conventional jacketing is best used on smaller diameter vessels.

limpet jacketed reactors - jacketed reactors - reactors - chemical reactors - reactor - pharmaceutical reactor.

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  • Mr. Jay Prakash Yadav (Prakash Engineering Works)
  • Plot No. 5175, Near Paras Industries GIDC., - 393 002, , Ankleshwar Gidc, Gujarat
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  • Call 08069182209 Ext. 147