Synthetic Detergent Plant

Supply TypeManufacturer, Exporter, Supplier, Retailer
Preferred Buyer Location All over the world

Precision Machinists supplies synthetic Detergent Plants for Powder, Cake and liquid soap.1. Detergent Cake PlantThe Basic process comprises of all the raw materials being added into a mixer as per....

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Precision Machinists

Kandivali, Mumbai, Maharashtra

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Member Since 8 Years
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Precision Machinists supplies synthetic Detergent Plants for Powder, Cake and liquid soap.
1. Detergent Cake Plant
The Basic process comprises of all the raw materials being added into a mixer as per the sequence of the formulation and mixed till the reaction is complete. The mass is then extruded into bar or cake depending on the shape and size using plodder.
The equipment needed for a detergent cake are as follows:

	Sigma Mixer		Plodder
	Lump Breaker		Cutting with Embossing Machines
	Belt Conveyor

We also give Sulphonation plant to manufacture surfactants for use in detergent Product
Batch Sulphonation Plant Using Sulphuric Acid/Oleum
Sulphonation Plant : In this process organic material like LAB/DDB is Sulphonated by Using Oleum and/or sulphuric acid as sulphonating agent, sulphonation is completed in a single agitated vessel called sulphonator. This vessel also acts as a dilutor and a separator to give final sulphonic acid and spent acid, cooling coils are provided to maintain the temperature. Such plants require less investment and are ideal for small capacities.

7. Continuous Sulphonation using Sulphuric Acid/Oleum
In this process organic material like LAB/DDB is sulphonated by Sulphuric acid and/or oleum .The process of sulphonation is completed by using various equipments like sulphonator, Dilutor, and a separator. This is a continues process where by the raw materials are fed continuously by means of dosing pump and the final products like sulphonic acid, spent acid are also discharged continuously. Such a plant is ideal for medium as well as large capacity.

Continuous Sulphonation by Cascade Reactor
In this sulphonation is carried out by using a mixture of SO₃ and dry air. The SO₃ gas can be obtained either by Oleum stripping or vaporization of liquid SO₃ or by sulphur burning. Main equipments like Cascade reactor, Air generator, Air drier, Scrubber system, Electronic precipitators (ESP) and equipment for SO₃ generation are used for this process. Additional equipments like Heat exchanger and vaporizer are required for oleum stripping/liquid furnace, SO₂ cooler, SO₂- SO₃convertor, SO₃ cooler and SO₃ filter are used. This process is ideal for medium to large capacities and requires fairly high investment. Moreover the quality of sulphonic acid produced by this method is better than the above two process.

Continuous Sulphonation using Sulphur Burning
The basic process of sulphonation is similar to that of cascade reactor. This is a continuous process and sulphonation is carried out by a film reactor instead of a cascade reactor. The quality and the colour of sulphonic acid produced by this method is very much superior than any other process. Another advantage of this process is that it can sulphonate various organic material like linear Alkyl Benzene, Alpha olefin, Methylesters etc. This process is ideal for large capacities and requires a high investment.

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