Our Products
We are amongst the reputed manufacturers and exporters of Ointment Manufacturers Plant in India. Designed to perfection, the plant is extensively used for manufacturing pharmaceuticalointments, cream, sterile preparations, cosmetic, suspensions and gels. For optimum performance, the plant is provided with water phase vessels, main manufacturing vessel and pre-mixing wax. For emulsifying, the main vessel is provided with bottom high-speed homogenizer and slow speed anchor agitator for mixing. Creams & Ointments:- Ointment Manufacturers Plant in India. Designed to perfection, the plant is extensively used for manufacturing pharmaceutical ointments, cream, sterile preparations, cosmetic, suspensions and gels. |
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PRIMARY COMPONENTS
SALIENT FEATURES
Optional Features
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TheHigh Shear Mixer Granulator in Indiaprovides a highly versatile machine suitable for dry mixing and wet granulation in the same bowl and in short time cycle. The complete operation is done within 10-30 minutes. The entire operation is performed in a closed dust free environment and the complete operation is automatic, including the discharge.
The main assembly consists of a main mixing bowl made out of S.S. 316 quality, highly polished to give a mirror non-stick finish.
The bowl is provided with two impellers, the main mixing impeller is mounted vertically with a horizontal rotation and the chopper blade is mounted on the side and rotates in the vertical axis. Themain mixing assemblyis provided with four blades, two for mixing and two for pushing the material upwards. The complete assembly is mounted on a suitable bearing housing provided beneath the bowl with specially designed seal and air purging arrangement. The complete assembly is coupled to a suitable gear box and motor through a belt assembly. The mixing blade is provided with a dual speed motor for two sets of mixing RPMs and can optionally be provided with VFD for variable frequency.
The High Shear Mixer Granulator in India provides chopper blade is a high speed blade with provided with specially designed blades to break the lumps into smaller granules with a short cycle time. The assembly is provided with a suitable bearing housing directly coupled to a suitable motor. The chopper rotation as a standard is at high speed can optionally be provided with VFD for speed variation.
The top of the bowl is a dish-end provided with mechanically balanced loads for assisting in opening and closing the top lid. It is provided with standard parts for charging, view and air vent parts. The top can optionally be provided with pneumatic lifting arrangement in place of the mechanical loads.
The discharge is provided with a pneumatically operated valve for complete and automatic discharge at the end of the cycle. The valve is provided with suitable 'O' rings for leak proof operation.
ranulation Line :- Rapid Mixer Granulator is a highly versatile machine suitable for dry mixing and wet granulation in the same bowl and in short time cycle. chopper blade is a high speed blade with provided with specially designed blades to break the lumps into smaller granules with a short cycle time.
It is made out of ss 316 L quality for filteration of sterile solutions. Complete with two silicon O rings and support screen with non-sticking mirror polished bolts and wing nuts An air valve is also provided to remove inside air initially. Complete unit rests on suitable legs.
It is available in 142mm & 293mm dia sizes
SS 316 L Quality Membrane Filter Holder (GMP):- ss 316 L quality for filteration of sterile solutions. Complete with two silicon O rings and support screen with non-sticking mirror polished bolts and wing nuts An air valve is also provided to remove inside air initially and available in 142mm & 293mm dia sizes
Catering to the requirements of the pharmaceutical industry, we offerPharmaceutical Liquid Syrup Manufacturing Plant in IndiaAvailable in various batch capacities from 500 to 10, 000 liters. It is extensively used for the preparation of pharmaceutical liquid oral preparation. Sturdy in construction the plant is provided with main syrup manufacturing vessel, sugar preparation vessel and storage vessel. For sugar filtration, it is provided with sparkler / housing filter andsparkler filtersfor final filtration.
Liquid Line:-Pharmaceutical Liquid Syrup Manufacturing Plant in IndiaAvailable in various batch capacities from 500 to 10, 000 liters. it is provided with sparkler / housing filter and sparkler filters for final filtration.
The individual vessels insures proper controls for the sugar syrup preparation, transfer of exact amount of active ingredients and control on the time and temperatures for the processes as per the SOPs for the products.
Also the system ensures adaptability for various types of formulations, suspensions and products, thus makes it suitable for future scalability of products, as also additions of products in varied formulations
RaviKiran is a renowned Multicolumn Distillation Plant Manufacturers in India that is designed to produce sterile, pyrogen free distilled water conforming to I.P./B.P./USP & LAL test specifications with conductivity of 0.2 - 0.3 microsemens/cm suitable for the use in preparation of injections and I.V. Fluids. It is provided with an electronic/PLC based fully automatic panel board and is available in various output capacities from 50 ltrs/hr to 3000 ltrs/hr.
Injectable Section:-Manufacturer and Supplier of Multicolumn Distillation Plant that is designed to produce sterile, pyrogen free distilled water conforming to I.P./B.P./USP & LAL test specifications with conductivity of 0.2 - 0.3 microsemens/cm suitable for the use in preparation of injections and I.V. Fluids.
Features
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TheMass Mixeris ideally suitable for mixing of wet mass, dry powders with wet mass, etc. for the preparation of pharmaceutical mass for the preparations of tablets.
Granulation Line:- Mass Mixer and Ribbon Mixere ideally suitable for mixing of wet mass, dry powders with wet mass, etc. for the preparation of pharmaceutical mass for the preparations of tablets.
Capacity (kgs) | 50 | 100 | 150 | 200 |
Trough Capacity (Ltrs) | 110 | 220 | 330 | 440 |
Working Capacity (Ltrs) | 90 | 155 | 235 | 310 |
Motor (HP) | 3 | 5 | 7.5 | 7.5 |
Shaft Speed (RPM) | 35 | 35 | 30 | 30 |
We are one of the pioneer Tube Filling Machine Manufacturers from India, We ManufactureAutomatic Tube Filling Machine, for Lami and Aluminum Machine, we also manufacture Semi Automatic and Hand operated machine. We manufacture Tube Filling Machine in Rotary and linear type of machine. We manufacture combi model where you can do Lami and Alluminium tubes by switch of one button.
Features
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The main drum of theOctagonal Blenderis coupled to a suitable motor through an oil filled gear box mounted on a sturdy frame structure. The unit is provided with abutterfly valveat one side and is provided with removable baffles inside the drum. The other side is provided with amanholefor accessibility inside the chamber for cleaning. An electrical panel is provided for housing the motor on-off starter, timer, inching device etc.
Granulation Line:- Octagonal Blender is coupled to a suitable motor through an oil filled gear box mounted on a sturdy frame structure. a butterfly valve at one side and is provided with removable baffles inside the drum.
The mixer basically consists oftwo conical portions and a center cylindrical shell. The cone blenders provided with fixed baffles inside the drum. The double cone blender is an highly efficient machine for powder / powder mixing. The main drum is coupled to suitable motor through a oil filled gear box mounted on a sturdy frame structure. Highest capacity models are provided with butterfly valve on one side.
An optional charging hopper of 60 Ltrs capacity is provided with suitable clamping arrangement for charging the material into the drum.The double cone blenders are available from 5 kgs of R&D purposes to 500 Kgs for larger scale productions.
Granulation Line:- Double Cone Blender is a conventional mixer suitable for dry powder mixing. An optional charging hopper of 60 Ltrs capacity is provided .The double cone blenders are available from 5 kgs of R&D purposes to 500 Kgs for larger scale productions.
The coating pan basically consists of a pear shaper S.S. pan mounted on an angular structure. The pan is directly coupled to a suitable gear box. The gear-box and motor are coupled through a suitable belt driven assembly with 2 step pulley. The complete assembly is housed inside a suitable tubular framework with S.S. cladding. The complete assembly is provided with a hot air blower with electrical heaters for drying the sprayed solution. An electrical panel houses the various controls for the main drive, blower, digital temperature
Granulation Line:- coating pan is a conventional system for film / sugar coating of tablets, capsules, peppermints, and similar other products. An electrical panel houses the various controls for the main drive, blower, digital temperature.
Size | 12" | 24" | 36" | 48" | 60” |
Loading Capacity (kgs) | 8 | 45 | 80 | 150 | 210 |
Motor - Pan (HP) | 0.5 | 1.0 | 1.0 | 3.0 | 5.0 |
Motor - Blower (HP) | 0.25 | 0.5 | 0.5 | 1.0 | 1.0 |
RPM (Pan) | 15-35 | 15-35 | 15-35 | 10-25 | 10-25 |
Liquid is pumped through the central channel of the cartridge from the bottom of the body. Suspended particles are retained on the filter media resting on the filter plate. Clean filtrate emerges out from the peripheral holes of the plate, into the tank and comes out from the bottom outlet. Filter tank wall does not come in contact with the un-filtered liquid, hence remains clean.
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The vessel is suitable for the preparation of injections, sterile preparations, small volume preparations, inhaler preparations, etc.
The Vessel is vertical, cylindrical with a dished bottom and top. The top is provided with flanged ends bolted to the flange of the shell and is provided with silicone gasket.
The vessel is provided with a stirrer coupled to a suitable motor, provided with a Variable Frequency Controller (VFD), mounted on the top dish.
The stirrer is provided with a single cartridge dry mechanical seal of carbon v/s Sic face Combination.
The vessel is mounted on suitable Pipe legs provided with Castors with SS brackets and PU Wheels. The complete vessel is mirror polished from inside and outside
Optionally the vessel is available with a bottom entry magnetic stirrer and electropolished from inside. The vessel is provided with a SS jacket with electrical / steam heating and cooling options. It is provided with mineral wool insulation and cladded with S.S. sheets fully welded
Optimizing the latest technology, we offer an assortment of superior qualityLVP Manufacturing Tanks. These tanks are extensively used in pharmaceutical and other industries to process different kinds of materials. Precision engineered to meet industrial requirements, these tanks are available in various holding capacities to meet the varied needs of clients. In addition, these manufacturing tanks can also be customized according to the specifications sent by clients.
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The Multi Mill is a highly versatile machine suitable for dry pulverizing of lumps to small particles of desired size by high shear action. The design is such that just by changing the screen the output particle size can be easily charged.
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TheStarch Processing Kettleswe offers are specially designed unit for application in pharmaceutical processing units. It is used for preparation of binder materials. This is also called starch paste kettle and is constructed as a hemispherical kettle with jacket mounted on trunnion that is supported with the help of a shaft. The kettle is provided with an anchor type beater for mixing the binder material and the paste with multiple speed option.
Granulation Line:- starch paste kettle is a specially designed unit for preparation of binder material.The kettle is provided with a suitable slow speed stirrer with geared motor mounted on the top. It is available from 50 Ltrs to 500 Ltrs. Capacity.
The vessel is made out from S.S. 316 L quality sheets and is suitable for holding of sterile solutions, including injections, small volume parenterals, large volume parenterals, etc.
It is cylindrical in shape with a dished bottom and a conical top. The top is fitted with inlet pipe and outlet dip pipe which extends to the bottom of the tank. It is also provided with an air vent and safety valve. The pressure vessel is optionally available with sight and light glass on the conical portion.
The complete vessel is mirror polished from inside and outside as per the current CGMP requirements.
It works on the rotor stator principle. The complete assembly is provided with serrations for better mixing. Better mixing can also be obtained by adjusting the gap between the rotor and the stator by the handle provided. The product is subjected to a high shear action in the rotor stator assembly due to which the particle reduction takes place. The material is then pushed out through the outlet for further process or for recirculation.
The mill is optionally provided with a cooling water jacket and a mechanical seal for leak proof operation.
Granulation Line:- Colloid Mills is suitable for homogenizing, mixing, emulsification, dispersion of liquids, ointment, creams, and other similar difficult to mix products. mill is optionally provided with a cooling water jacket and a mechanical seal for leak proof operation.
The lobe pump is a specially designed pump suitable for the transfer of highly viscous and semi flowing liquids like ointments, creams, lotions, glycerin, honey, etc. The pump is provided with two tri lobes synchromesh with each other to provide high pressure transfer. The pump is provided with a mechanical seal for leak proof operation.
The complete unit is mounted on a base and coupled to a suitable motor with a bearing housing.
It is optionally available with a variable frequency drive to adjust the rpm as per product requirement.
The Cosmetic Cream, Shampoo Manufacturing Plant is suitable for the manufacture of various cosmetics like face creams, body wash, shower gels, lotions, Aloe Vera gels, herbal preparations, hair Dyes, Shampoos, Hair Oil, Tooth Paste, etc.
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SHAMPOO MANUFACTURING VESSELS: | |
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The operation of thefluid bed dryeris very simple whereby the drying of the material takes place by forced air circulation inside the chamber.
The atmospheric air is drawn through the air micron filter by a specially designed blower mounted on the top of the dryer. The clean air then passes through the heating elements (electric cheater / steam / thermic fluid radiator) to reach the required temperature. The hot air then passes through the product container and the product gets dries faster by air fludization. The air circulation is controlled by means of dampers. A Filter bag provided inside the drying chamber prevents the finest of particles of the material from entering the air stream. The main chamber is provided with on explosion flap to protect against pressure buildup inside the chamber. Digital temperature controller for the inlet air and temperature indicator for the outlet air comes as a standard.
Higher capacity models are provided withautomatic operation like automatic bag shaker timer, pneumatic damper (butterfly valve) operation, process timer, sampling valve with bottle, etc is provided as a standard. Fully automatic operation with data logging through a PLC is provided as an option.
For higher capacity models, the blower can be detached for mounting in the service area to reduce noise level and isolate maintenance from the production area.
Granulation Line:- Fluid Bed Dryer Manufacturer In India with a highly versatile machine for drying of granules, crystalline & coarse powders and similar materials for the pharmaceutical, chemical, food, dyestuff and allied industries.
Pure Steam Generator is designed to produce sterile, pyrogen free steam conforming to I.P./B.P & LAL TEST specifications.
D.M.Feed Water is fed to the 1st & 2nd Pre-Heater where it gets heated nearly to the boiling point. The feed water then passes to the main chamber where it is heated by means of external boiler steam. Due to heat exchange, surface evaporation of the feed water takes place to produce pyrogen free sterile steam.
Injectable Section:- Pure Steam Generator is designed to produce sterile, pyrogen free steam conforming to I.P./B.P & LAL TEST specifications.
The Ravi Kiran inline works on the rotor/stator principle. The chamber houses a specially designed toothed rotor/stator homogenizing system. This model is suitable for producing emulsions and suspensions within a wide viscosity range. Excellent product quality is assured thanks to the high shear forces exerted on the product in the shearing gap and maximum product movement at the outfeed. When processing emulsions, the machine achieves droplet sizes down to 1 micron, with fine distribution. In the case of suspensions, powders and solids are wetted thoroughly and agglomerations dispersed prior to homogenization. The principal application for this model is as an inline system but it can also be installed beneath vacuum processing units in either horizontal or vertical configuration. | |
Design Criteria | |
All product contact parts are easy to access and change over. Design and construction in accordance with current GMP and hygiene standards. Inline cleaning (CIP) possible in most applications. | |
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` | Specification of Standard Components Mechanical |
Additional Options | |
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