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Other Products / Services #4494539

High-Voltage Joints & Terminations

Based on our knowledge and experience in the field of material design, we have pioneered some of the most important technical advances in cable accessory technology. Heat-shrinkable accessories are well accepted for medium-voltage distribution by utilities, equipment manufacturers and industrial users throughout the world.For Twenty-five years, accessories have also been available for 69kV, 72kV, and 84kV transmission-voltages. For higher voltage classes we offer 145 to 170kV prefabricated joints and terminations for indoor and outdoor switchgear and transformers
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Medium-voltage Terminations

Our medium-voltage terminations have been used by utilities and industrial organizations worldwide for more than four decades.Heat-shrink and cold applied technologiesProven anti-tracking, erosion- and UV- resistant insulating material for indoor and outdoor applications.Easy and highly reliable installationRange-taking, Suitable for crimp, soldered and mechanical lugs.Resistant to breakage and Solutions for all cable constructions
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Medium-voltage Switch Gear Connection Systems

Heat-shrink and cold-applied systems for switchgear and transformers with standardized bushings for 250A, 400A and 6301250A have been installed by utilities and industrial organizations worldwide for more than 25 years.
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Shield Break Splice

  • Feature Short cut-back dimensions Integrated moisture barrier using H/S components Can adapt shield-break application Pre-fabricated and tested Si-rubber
EHVS joint is a pre-fabricated three-piece design for voltage classes up to 170kV. Polymer insulated cables of various designs can be adopted with respect to shielding and metal sheath. Cross-section up to 250 mm2 is applicablePre-fabricated three-piece splice design, Using torque controlled conductor sleeves
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Trafoconnect

  • Features and Benefits: Simple and easy Installation Light weight connecting system No tools required Low resistance (I2R) losses Maintenance free Reliable & Insulated connection
Transformer is a vital component of a distribution system. It has to deliver Reliable Power in a safe & efficient manner. However, 8% of the transformers installed worldwide fail on account of improper connector systems.A conventional connector system used for LV cable connection, deploys crimping and tightening of the bolts. Over a period of time, it leads to a loose electrical contacts which causes sparks and hot spots. The contact resistance is high which adds to the losses of ailing utilities. The weight of the connector causes mechanical strains on the bushing of the transformer, leading to oil leakages.
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Theft Reduction Device

Over 27% of the total electrical energy in India is lost because of Aggregate Technical and commercial (AT&C) losses making a woeful comparison with global standards. If the losses are not kept in check, it is estimated to cost over Rs. 40, 000 crores to Indian distribution utilities. The technical losses are primarily because of the type of conductors used, transformer capacity, and other equipments used for transmission and distribution of electricity. The commercial losses are caused mainly due to meter tampering, power theft and collection inefficiency. Raychem understands the problem and offers unique solutions which help Indian utilities to bring down the losses significantly.
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Personnel Protective Equipment

Elecsafe is a complete source of personnel protective equipments which are built to exceed International as well as Indian standards in electrical safety. Elecsafe range of products & solutions covers Electrical Hazards Safety, Arc Flash Protection & Fall Protection. These solutions are built not only to give you peace of mind protection but also fatigue free & comfortable working experience.
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MK3 Underground Service Pillar

Low voltage underground 2 and 4 way service pillars are used for connecting and switching adjacent sections of low voltage 3 or 4 core cable from 70mm2 to 300mm2.Compact modular concept reduces weight and space required for link box positioning, making installation possible in congested areas whilst reducing excavation and reinstatement costsRetained ABS moulded lid replaces the traditional cast iron diving bell lid, which reduces weight and is non-conductive making operation saferIntegrated locking facility combined with the lid retaining system and toolbox, with fail safe positioning and operationClear vacuum-formed body shell allows both easy cable installation and inspection prior to resin fill. Shell designed for crossing 300mm2 cores with sufficient resin coverage
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Overhead Networks Distribution Anti-theft System

Distribution Boxes incorporate busbars with unique and patented spring-action contacts. Installed where multiple tapping on low voltage distribution network is required, the boxes are assembled on the pole using metal straps or bolts and are easily fed from secondary line.
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Remote Feeder Monitoring System

The Substation Total Demand Monitor has been designed to provide an easy to install (30-45 minutes), versatile and configurable metrology system. The total demand of the substation is calculated by the summation of the feeder loads and all loading parameters are measured. The system may be configured to measure transformer output and feeders by using Rogowski coils. Busbar voltage phase to phase angles may also be measured for the 3 phases. Working in conjunction with RTU, which provides RS485 over Modbus; the data is transmitted to a central server over GPRS using DNP3NEXUS protocol. This can also be made available to other manufacturers host servers if required. Continual logging of metrology values is done via the Modbus interface and all logs are datetime stamped, with the clock being synchronized with central server. Alarms and alerts relating to a range of measured parameters can be sent out.
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Visual Fault Passage Indicator

Power networks are subjected to extreme weather events and pollution all-round the year. From lightening to high-speed winds, and from dust storms to environmental pollution; an array of factors could be detrimental to their smooth functioning. The result is the appearance of faults from time to time and disruption in the power supply for long hours, causing huge revenue losses to the utilities. The key to minimizing losses on account of faults lies in identifying the fault locations early and taking timely remedial measures. Raychem Fault Passage Indicators enable utilities to do so with ease. Raychems FPIs help electricians attain quick visual or remote indication of the fault occurrence on an overhead electrical system.
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LV Underground Distribution System

Under Ground Multi Transit System (UGMTS), a patented product of Raychem provides complete solutions forReliably connecting and switching adjacent section of LV cablesPreventing power thefts and pilferages of expensive componentsAvoiding accidents and right of way issues in narrow and congested lanes, Less outages and immediate restoration of faults
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Polymeric Insulators

Our competence in materials science is fundamental to our ability to design polymeric insulators that more than meet application requirements even for severe environments. We have worked closely with customers to optimize the design and installation of our products in some of the most challenging environments in the world. Polymeric insulators are based on our 35 years of rich experience in the field of crosslinked polymers for medium- and high-voltage applications. They consist of a polymeric housing over a pultruded fibre glass rod to which galvanized steel or aluminum end fittings are attached.
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Feeder Pillar With Vertical Switch Fuse Unit

NH vertical switch fuse disconnectors are three-pole fuse-switches for busbar mounting where three single-pole fuse-switches are vertically arranged in one unit. Each of the feeder terminals is directly connected to one phase of a threebushbar system. The outgoing terminals are equipped with terminals for cable conductors. Integration of enclosures, switchgear and fuses ensures that they work in perfect harmony & are tested as a complete system to satisfy all the requirements of distribution network operators and industry.
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Feeder Pillar With Horizontal Switch Fuse Unit

The NH Fuse-Switches, horizontal design series offers plant designers and switchgear manufacturers a modular system with reliable and easy-to install switching devices. The feeder pillar with horizontal SFU optimizes space and reduces overall height of the system for special applications in power distribution utilities & industrial segment.
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Asset & Personnel Protection

Raychems solutions for Asset & Personnel Protection are known for its high performance standards in electrical distribution networks, power substations, railways and OEM applications. We provide polymer based insulation enhancement and protection system ranging from 1.1kV to 800kV. Our range of services includes supply, design, installation, maintenance, energynetwork audit, as well as complete diagnostics.
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Low Loss Wedge Connectors

Raychem Wedge Utility Connectors are designed around an engineering principle which we call Wedge Pressure Technology. Wedge Pressure Technology has formed the basis for a complete family of connectors that outperforms other convectional connector technologies, resulting in lowest life cycle cost. Wedge Connectors (Boltless Connectors) overcome the physical and electrical limitations of traditional compression or bolted connectors; resulting in low technical losses and efficient, consistent current flow. The Wedge Connectors provide the most cost effective solutions to a wide range of power connections and grounding challenges.
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Nuclear Environments

Raychem has developed a series of heat-shrinkable components and kits to help seal and insulate electrical connections in nuclear power plants. Made of heavy-wall, flame retardant, cross-linked polyolefin and pre-coated with a nuclear grade adhesive, these products are designed to withstand radiation levels and temperatures attainable inside nuclear stations containment buildings.Raychem nuclear power products are designed specifically to satisfy the requirements of protecting many of the 200.000 connections made in the construction of these plants. Raychem nuclear accessories have been subjected to very stringent LOCAHELB tests to verify their performance capability in hypothetical nuclear accident scenarios.
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Operating Rods

  • Features Bushings for transformers, walls and dead tank breakers Grading capacitors, chamber and support insulators for life tank breaker Current and voltage transformers in oil and SF6 Cable terminations Surge arresters
Raychems Operating Rods are hollow or solid insulation parts made of fiber-reinforced epoxy resins with metal connection fittings. They can withstand extreme mechanical and electrical loads and are suitable for integration in high voltage equipments where high insulation strength combined with high mechanical strength and low weight is an asset. Operating Rods are used for voltage levels ranging from 50 kV to 800 kV. They are available in various diameters.
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Reliable Connections

Raychems connection systems are designed to improve the performance, reliability and economy of electrical network and equipment. Our wide range of reliable connector systems and technologies are not just considered to be the most advanced technology available in the world, but are also way ahead of the conventional system presently available in India for overground and underground applications.
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High Voltage

  • Features Transmission line arrester Modular series parallel polymeric surge arrester Modular single column polymeric surge arrester Polymeric housed surge arrester Porcelain housed surge arrester Cable sheath arrester
We provide a wide range of porcelain and polymeric transmissionsubstation surge arresters for applications up to 800 kV. The Bowthorpe EMP range of arresters has demonstrated reliable performance in environments all over the world for over 60 years.
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Surge Arrester

Raychem offers surge arresters for medium voltage power distribution systems that are designed to reliably protect your valuable assets from overvoltage. They can withstand severe outdoor exposure over long operating lifetimes and help maintain service reliability in both overhead and underground installations. Raychem arresters have passed the most rigorous tests (IEC 60099-4, ANSI C62.11, IEC 61643).
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EHV Dry Compact Switchgear

The dry compact switchgear termination for voltage classes up to 245 kV is designed to be installed in cable entry housings of gas-insulated switchgear (GIS). It complies with IEC 62271-209 standard, which essentially specifies the interfaces between the termination and the switchgear. Therefore the termination will fit into all GIS complying with IEC 62271-209. Adapters are available to match the dimensions of wet (oil-filled) type terminations, and older designs specified in IEC 60859. The termination operates in SF6 but also in insulating liquids like transformer oil.
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Link Boxes

  • Feature Compact design Stainless steel 1-phase and 3-phase boxes Sheath voltage limiters (SVL)
Link boxes are used with cable joints and terminations to provide easy access to shield breaks for test purposes and to limit voltage building up on the sheath. Lightning, fault currents and switching operations can cause over voltages on the cable sheath. The link box optimizes loss management in the cable shield on cables grounded from both sides.
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Cable Repair Sleeves

Heat-shrinkable wraparound sleeves are a fast, versatile and permanent method of repair for damaged cable outer sheaths. Upon application of heat, the sleeve shrinks and adhesive melts and bonds to the cable sheath, creating a permanent seal against moisture entry into the cable. Wraparound sleeves are useful for repairs to cable outer sheath where it is not possible to use tubular sleeves.
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Stripping Tool

Stripping tool for extruded and bonded cable screens and primary insulation for cable diameters from 35 to 90 mm.
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Heat-Shrinkable Heavy-Wall Tubing

This new low fire hazard material has been developed using the latest polymer technology to provide low smoke, low toxicity and low acid gas generation while being highly flame retardant and having a low calorific value. ZCSM tubing is halogen-free and flame-retardant. A range of established tests, such as flame propagation tests, limiting oxygen index and temperature index have been carried out to assess the flame retardation properties of this materialCorrosion damage depends on the amount of acid gases generated when a material is burned, and therefore on the level of halogens and other acidic components in the insulation material. Pyrolytic analyses show only trace quantities of these substances in the ZCSM tubing. The low toxicity index rating derived from measurements of these and further Combustion products provide additional evidence of the materials suitability for meeting special requirements of this kind
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Dry Self-Supporting Outdoor Termination For 145kV

Raychems dry self-supporting termination is designed for voltage class 145kV. It is free from any insulating liquid or gel. Polymeric insulated cables of various designs can be adopted with respect to shielding and metal sheath.The polymeric housing with long creepage length is operational under severe environmental conditions according to IEC 60071-1 1996, IEC 60071-2 1996, and IEEE-1313.1-1996.
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Uniterm

Heat-shrinkable terminations for indoor & outdoor applications for polymeric cables up to 33kV.Raychems heat-shrinkable terminations have a proven record of stability, durability and reliability over many years. Raychems cable accessories have been used by utilities and industrial companies.Designed for both indoor and outdoor use in all climate conditions, the Uniterm range covers applications for polymeric cables up to 33kV. The components combine to provide the important functions such as electrical performance, stress control and moisture sealing, required for all medium voltage products.
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Extra-High Voltage Joints

  • Feature Pre-moulded one piece joint body Proven shield continuity concept Factory tested silicone-rubber body Special silicone-rubber provides perfect compression force for optimised electrical performance Simple assembly
The joint is a pre-fabricated one-piece design for voltage classes up to 245 kV. Polymeric insulated cables of various designs can be adapted with respect to shielding and metal sheath. The silicone rubber joint body with integrated geometrical stress control provides proven electrical function. The joint components combine electrical performance, stress control and moisture sealing to provide the important functions required for all High Voltage products.
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Network Audits

Raychem RPG provides one stop, multi-disciplinary solutions to the power industry all over India.Range of Services.Cable route selection and thermal surveys.Cable structure and support system designs.Grounding and sheath bonding designs.EHV cable installation, LV ABC installations, Installation of cable joints and terminations, Cable spiking and hipot testing, Contract maintenance (cable network services)Customized insulation solutions.
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Insulation Enhancement System

nsulation enhancement systems for substations and overhead lines.Designed to prevent unplanned outages due to accidental bridging and to help upgrade insulation levels at critical points in systems. We provide a wide range of LV, MV, and HV products to the worlds electrical utilities, OEMs, industrial customers and railways. Asset protection solutions help our customers to improve system reliability and prevent costly damage to equipment caused by accidental interphase or phase to ground bridging. Bridging can occur when birds, animals, vegetation, air-bourne debris and even vandalism comes into contact with bare electrical systems in substations, overhead lines and all related equipment. By insulating strategic areas it is possible to eliminate such problems and in areas of growing environmental awareness, such as the protection of endangered species, our insulation products will allow wildlife to come and go without danger of being electrocuted.
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Hollowcore Bushings

Raychems range of Hollowcore Bushings is made of glass-fiber reinforced resin tube with silicone rubber housing. The superior material properties are especially adapted for high voltage applications in outdoor service.Composite insulator technology was first introduced more than 30 years ago. Hollow types have been in service for approximately 20 years. The proven advantages of composites over porcelain are well-known and accepted. The relative importance of the technical and logistic advantages will differ depending on the specific application and service conditions
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  • Suryaprakash Sharma (Raychem RPG Limited)
  • RPG House 463, Dr. Annie Besant Road Worli, Mumbai, Maharashtra - 400030, India
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