Other Products / Services #264079

The Dryer unit is long rotating cylindrical drum. It is mounted on sturdy and robust steel structure. The whole structure is having adjustable height legs to give proper degree to the unit for accurate results. The electronics two-stage high-pressure jet burner is mounted on the chasis on the input side. The rotation of Drum is through heavy-duty gearbox, coupled with motor through suitable coupling. The Drum is also supported by 4 Nos. of Trunnions rollers running on heavy-duty bearings. The drum is divided into two zones viz.1.HEATING + DRYING ZONE2.MIXING ZONE The thermo-drum is completely insulated with ceramic glass wool to prevent the heat losses and to save fuel as well as the life of the drum. Before the mixing zone a suitable flame guard is provided to restrict the burner flame to reach up to the mixing zone.

Hot Mix material discharged from the Thermodrum is carried by inclined Hot Conveyor belt and discharged into the tipper/ truck through Hydraulically operated Surge Storage Hopper. The Hot Conveyor belt is heat resistant, of reputed make like MRF / DUNLOP /Equiv. This belt is supported by number of idlers and THE frame is fabricated from appropriate size of channel and angles. A separate AC Motor with Worm Gear Box is provided to run the Conveyor belt. Belt scraper is provided to avoid any sticking of the mix material to the belt. Hydraulically operated storage hopper of approx. 500 to 1000 kgs. is provided at the discharge end of the conveyor which stores the Hot Mix and allows it to fall as mass in batches and thus avoids segregation and spillage during load out cycle.

The special 8 mm thick J type flights + W type comb flights have been bolted in the both the zones in the zigzag/ straight pattern for best mixing. The dust collecting system mounted on same chasis allows optimum efficiency in accordance with the present ecological regulations. The dryer and mixing drum is provided with sweep discharge on the side of the mixer with replaceable type chute liners will discharge the material directly on the load out conveyor.

The hoppers have been properly design with slope, allowing a constant discharge without bridge forming. The first Bin meant for the small size aggregate or dust is fitted with vibratory motor to ensure the free flow. Each hopper is equipped with an adjustable opening door that determines the discharge quantity for the materials capacity in outlet, as a function of specific weight of materials. The material is drawn out from the hoppers by means of extracting conveyor driven by a preset-able adjustable variable drive motor, coupled with worm gear boxes, that enables to increase or decrease the material output as per the job mix formula requirements. It is also possible to increase or decrease the total capacity without varying the preset settings by means of master control.

We are the paramount Concrete Batching Plant manufacturer located in India. We are into the business of manufacturing concrete batching mixing plant and mobile concrete batching mixing plant which is approachable with several technical specifications. These specifications assist us in meeting the furious demands of the users. Concrete batching mixing plant is available with the intricate designs and appreciated for its sturdiness. These are portable and easy to operate. We comply with Indian and international quality standards which marked our products as safe and reliable. FOUR BIN SYSTEM4 Bin aggregate feeder units with a storage capacity of 2.5 m3 each. Feeder bins are mounted on individual loading conveyor. LOADING CONVEYORAggregates are discharged sequentially according to the predefined sequence of loading into the mixer by the loading conveyors Chevron Belt. MIXING UNITThe mixing is carried out in a Pan type-mixing. The Mixing is carried out with the help of Padel Arms, which ensures homogenous mix. DISCHARGE CONVEYORThe discharge conveyor powered by 7.5 HP motor, endless belt with a discharge height of 2.3 mtrs. CEMENT HOPPER WITH SCREW CONVEYORCement hopper of storage capacity of 30 bags of cement is employed along with a screw conveyor powered by a 5 HP motor is used for discharging the cement in the mixer. WATER PUMP

• 2 HP Water pump is used for dispensing water in the mixer.
• High Pressure Jet cleaner System for mixer.

MICRO CONTROLLER BASED CONTROL PANEL

• Auto & Manual system.
• The Unit is Fully Dust Proofed.
• Accommodates 5 different type of mix receipes.
• Material weight Error Indicator.
• Emergency Switch provided on panel as well as on remote unit operating on 24 V.
• Electric motors are provided by O / L Relays & MCB as a back fuse.
• 1. inch Digital LCD Display.

The Vibratory Screen is assembled at the end of cold aggregate feeder for removal of oversized materials

Roadstar Earthmovers Equipments are provide atmosphere and dust proof control cabin with A.C.

The plant is supplied with centralized Control Panel. All controls including the motor control, center circuit breakers, are provided in the control panel. The Control Panel comprises of the Automatic Burner Controls, Aggregate and Asphalt Blending Controls, Motor Controls, Feeder Bin Controls and Electric Switchgear. All the parameters like, temperature of bitumen-hot mix material-exhaust gases and aggregate weight, asphalt percentage, hotmix material weight etc. are displayed on the control panel. It is equipped with protections like Single Phasing, Overload, fuses, Sequence Interlock etc. Load wise data can be printed on the printer provided in the panel. The body of the panel is fabricated from CRC Sheet and is duly powder coated.

Thermodrum Burner is the heart of the entire system and hence its efficiency, ease of serviceability etc. are most important factors. The Burner is fully automatic and two stage (High & Low) pressure jet type system, capable to reduce the moisture up to 0.5 %. The Burner is suitable to use LDO/Diesel as fuel and is fitted with remote control system to detect flame failure and have electric spark ignition system. The temperature is controlled through thermostatic control device to operate the plant is desired temperature range. The system is so designed that the nozzle can be cleaned during running condition hence nil downtime for nozzle cleaning.