Other Products / Services #25867

Cartridge Filter System, a revolutionary concept, changed the way filter systems performed. The usual limitations to the filtration efficiencies offered by conventional bag filter systems and the related maintenance problems suddenly vanished. SANTONI was the first to introduce Cartridge Air Filters technology into India. While assimilating this state-of-the-art technology special care was given to the Indian conditions and the specific requirements of the industry. Santoni is also renowned among the most famed Industrial Cartridge Filters Manufacturers in India. Some of the benefits offered by SANTONIs Cartridge Filter Systems are outlined below: Compared to a conventional bag filter that offers a maximum of 99% efficiency for particle range down to 7 microns, cartridge filter systems can filter up to 99.97% down to 1 micron. (Now we have cartridges which can filter down to 0.3 microns too). Cartridge Elements in a cartridge filter system are built out of fine paper filter media arranged in a pleated manner, due to which a very large filter area is accommodated in a very small cylindrical shape. The net effect is that a cartridge filter system occupies much smaller area and space compared to a conventional bag filter system. Typically the space required for a cartridge filter system is about one eighth the volume required by a bag filter system. The architecture of the cartridge filter system is designed in such a way that servicing or replacement of filters takes just a few minutes and can be carried out by one person, unlike a bag filter system which requires up to several days to open and replace filters. The cartridge filter systems are offered by SANTONI in two configurations - horizontal and vertical. The "Gravityflo" downward air movement within the filter system allows natural gravity separation of the dust from the air and the downward air pattern pushes the dust down into the collection hopper rather than letting it go towards the filters. This reduces the filter loading considerably. The dust dislodged by the reverse pulse filter cleaning system is also pushed down. This obviates re-entrainment of the dust into the filters. The filters are continuously cleaned with reverse air blasts controlled by an electronic sequential controller. The filter system remains continuously operative at its peak efficiency. The typical life span of the cartridge filters is two to two and half times the bag filters. It makes the cartridge filter systems far more economical too. APPLICATIONSCartridge Filter Systems (CFS) have several applications - such as,

• Dust collection, pneumatic conveying, central vacuum cleaning systems, etc.
• Because of their capability to provide exceptionally high degree of filtration CFSs are of particular use where toxic materials or materials of high value (e.g. gold dust) are handled.
• In the industries where cleanliness of high order is expected (e.g. clean room applications), CFSs are used in the dust collections and pneumatic conveying applications.
• In the tissue culture, aquaculture, pharmaceutical, chemical, pesticide, premium sugar, decorative laminates, printed circuit boards, diffusion labs, etc. the dust has to be eliminated and only CFSs meet the requirement.
• For powder coating paints - in their manufacturing or painting process - CFSs are very useful. After pulverizing in a mill the powder paint has to be removed and collected pneumatically, at the end of which a CFS can collect all the paint. Similarly, paint can be recovered efficiently in the painting process. A special benefit that CFSs offer is the quick change-over when the color is to be changed.
• Similarly, in the pesticides industry, toxic materials are pulverized which should be handled only with the help of CFSs, to prevent pollution of environment and exposure of the workers with the toxic materials.
• In the coated paper industry, where high quality paper is manufactured, presence of dust in the environment can be detrimental to the quality of the end product. Collection of dust from the buff rolls (cotton bowls) with cartridge filter systems prevents re-entrainment of the dust into the atmosphere.
• In the nut shell it will be worthwhile to say that cartridge filter systems offer greater filtration efficiency, at reduced cost and, therefore, are a better choice where the dust has to be completely removed or recovered.

SANTONI offers these state-of-the-art filter systems at most economical prices.

SANTONI "BAGPULSE" pulse-jet fabric Bag Filter System is used for removing particulate materials from process and general ventilation air as well as to recover valuable products from several manufacturing processes. Santoni is also counted among the most reliable Jet Bag Filter Systems Manufacturers in India. As a standard of the industry Bag Filtration Systems have been used for diverse applications all over the world. "Bagpulse" collectors add versatility and in-built efficiency to the conventional bag filter designs for dust collection and pollution control applications. Now you can select the most appropriate size and design to meet your specific requirements. INLET CHOICESThe "BAGPULSE" collector design of offers either top entry or hopper entry to meet the needs of your applications. For fine dust (such as talc) on applications with low dust concentrations and with higher air-to-fabric ratios, top entry is more suitable. Top entry generates a down flow of air throughout the collector, due to which it aids the movement of particles towards the hopper. In case of course dust (such as sand, etc.) and high dust loads, hopper entry is preferred. Heavy particles naturally gravitate to the hopper. PULSE-JET CLEANINGThe filter bags in the "Bagpulse" collector are continuously cleaned with pulses of compressed air which are initiated by an electronic sequential timer. Small volumes of high pressure compressed air are directed from a reservoir tank through solenoid valves and nozzles. As the burst of air passes through the venturi at the top of each bag, it induces a larger volume of additional air into the clean face side of the bag, inflating the fabric bag and breaking the dust layer on the outer face of the bag. The fabric gets a secondary cleaning as the pulse bounces back up the bag. Pulse-jet cleaning provides an effective means of reconditioning the fabric without interrupting the normal airflow through the filter system. Since the pulse-jet collectors operate at higher filtering velocities than the corresponding fabric collectors which are cleaned either by mechanical shaking or low pressure reverse air. CONVENIENT BAG REMOVALIn most of the conventional bag filter systems filter bags are removed from the top side, which means first the top assembly, including venturies, etc., has to be opened or dismantled, and then each bag has to be lifted up. The operation requires several persons working for several days. Moreover, the user has to ensure that the height of the ceiling should be at least double the height of the bag filter system. Bagpulse from SANTONI are designed in such a way that the bags can be removed from the side panels of the collector, without having to dismantle any part, which means that the bags can be removed by a single person in a matter of a few minutes. PRESSURE-DROP ACROSS THE COLLECTORSince the bags are continuously cleaned the pressure drop is very low and almost constant. Though the pressure drop will depend upon factors like air-to-fabric ratio, temperature of air, dust loading, fines of dust, etc., normally it will range between 75 to 150 mm WG. COMPRESSED AIR REQUIREMENTSANTONIs BagPulse collectors are designed for optimal use of compressed air for bag cleaning. The actual air consumption will depend upon various parameters of the final applications, such as dust loading, air-to-fabric ratio, type of filter media used, etc. MATERIAL OF CONSTRUCTIONThe standard material used for the construction of BagPulse collectors is CRC mild steel treated for rust prevention, double coated with red oxide primer and painted in color of your choice. Special materials of construction, like, SS, PVC, FRP, etc. can be used to meet the application requirements. SUPPORT STRUCTUREThe system is built with self-supporting strong structure out of steel sections. The ground clearance under the hopper outlet flange, as a standard is kept at 1200 mm, though it can be designed to provide any clearance as per your requirements. FILTER MEDIAFor general applications heavyweight "Non-woven, needled, felt media" is used for high collection efficiency and long life. Felts with special surface finishes to suit physical and chemical nature of the dust to be handled and humidity and temperature of the air is also available.

A central vacuum cleaning system has a central vacuum unit placed anywhere in a premises (preferably in a utilities area, where DG set, compressor, water pump, etc. are housed) and pipeline is laid from this central unit to various points in the premises. At strategic locations socket boxes are fitted on the was (or floor). These socket boxes have flap covers which normally remain closed but can be flip opened and a flexible hose can be fitted to it as one would do in case of a regular mobile vacuum cleaner. This way, though the vacuum cleaner is far away cleaning can be done in any part of the premises.

Large Housekeeping Trolley with high quality plastic base. Front platform holds 2 nos. of Mop buckets of 25 Ltrs. capacity with Down press Mop Wringer for floor mopping tasks + lidded 120L capacity nylon bag for everyday waste with 2 nos. large Polypropylene trays for storing housekeeping tools chemicals etc. Optionally can hold 4 nos. of 6 Ltrs. Buckets

Our organization is highly conscious about the product quality and for this; it considers industry-defined parameters for complete quality satisfaction. Being a quality-conscious firm, we are offering nothing short of the best quality products from Rudrapur(India).

Wet and Dry Vacuum Cleaner, Best Vacuum Cleaner in India, Heavy Duty CONTINUOUS Duty rated industrial type vacuum cleaners - for diverse industrial applications where 24 hour running is required, with large amount of material pick up - fully developed and made in India - for cement industry, coal fly ash handling, general heavy duty industrial use, and even wet wast

Made in IndiaIndigenously developed, designed & manufactured in-house by Santoni.Professional Scrubber Drier crafted to meet your cleaning requirements for commercial industrial areas.Ideal choice for all types of smooth floors in hotels, hospitals, corporate offices, educational institutions, airports, railway stations, metro stations, industries etc.

Trolley mounted single motor Wet & Dry Vacuum Cleaner1000 hrs rated Vacuum MotorsTank life guaranteed for 10 YearsAll Hose fittings manufactured in Nylon to ensure very high lifeTrolley mounted tank, with the tilt-back feature for ease of emptying the tank.Tanks available optionally in SSMSMachine built with Blower Facility2 Stage Bypass 1 x 1200 W MotorTank Capacity: 45 Ltrs.

Can perform many functions like Scrubbing, Scarifying and Polishing of all type of Floors - Marble, Vinyl, Mosaic, Kota-Stone and Ordinary Cement Floor - in Hotels, Offices, Airports, Railway Station, Malls etc.It can also be used for shampooing of CarpetsPowerful 1 HP Induction MotorBrush Dia. 400mmSolution Tank: 10 Ltrs.10 year Warranty on Tank

Medium duty steam cleanerFully electric operation with built in boilerComes with over-temperature and pressure relief protectionBoiler excess water protection & Water Tank Out protection included2.9 Litre capacity, 4 Bar pressure

Santoni is listed as one of the most dependable Material Recovery System Manufacturers and Suppliers in India. The unmatched quality and inexplicable performance in respective applications has attracted customers from every nook and corner of India. Customers are also facilitated with the availability of the Row Material Recovery System at affordable prices.

SANTONI offers specially designed Fume Extractors - using media filters, activated carbon filters, etc. to extract and remove fumes of a variety of kinds - like welding/soldering fumes, etc. Santoni Electric Company Pvt. Ltd. is listed among the most preeminent Fume Extractors Manufacturers in India. Customers from every nook and corner of India are placing huge and repeated orders for the Fume Extraction System due to the unmatched quality and inexplicable performance in respective application. Additionally, customers are also facilitated with the timely delivery of the Fume Extractors.

Santoni Electric Company Pvt. Ltd. is listed at the apex in the list of the most reliable Rotary Air Lock Manufacturers and Suppliers in India. Customers from every nook and corner of India are placing huge and repeated orders for the Rotary Airlocks due to countable features i.e. unmatched quality and inexplicable performance at respective applications. We also provide Airlock Equipment within stipulated time frame.

Santoni is renowned as one of the well-reputed Industrial Pneumatic Conveying System Suppliers in India. The materials used in the manufacturing of the Dilute Phase Pneumatic Conveying Systems are of excellent quality that ensures high durability and resistivity to various factors supporting corrosion. Customers are also eased with the timely availability of the Dilute Phase Pneumatic Conveying Systems.

Santoni Electric Company Pvt. Ltd. is recognized among the most dependable Industrial Material Feeding System Suppliers in India. Huge and repeated orders are being placed from every nook and corner of India as the Material Feeders offered by us are of excellent quality and exhibits inexplicable performance. Customers can also avail the array of Material Feeding System at affordable prices.

Santoni is counted among the most prominent Material Handling Equipment Manufacturers and Suppliers in India. The materials used in the manufacturing of the Material Handling System are of excellent quality that ensures high durability and resistivity to various corrosive attacks. Additionally, customers are also facilitated with the timely delivery of the Material Handling Equipments.