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Custom Battery Pack

Listing ID #1439567

  • Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer From : All over the world

Nowadays, it's not that difficult to assemble a battery pack. It's much more difficult to engineer a quality battery pack that will perform safely and reliably for several years. At SES....
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  • Member Since 16 Years
  • Nature of Business Retailer
  • GST No. 06ABTPG1737E1ZQ

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Nowadays, it's not that difficult to assemble a battery pack. It's much more difficult to engineer a quality battery pack that will perform safely and reliably for several years. At SES we've been engineering batteries since 1993 and have a talented staff of engineers dedicated to make sure that the custom made battery we build should exceeds your expectations.


That’s why SES is selective and follow some strict rules to take custom battery projects. Below is the brief layout of custom battery project planning


Feasibility Study :
All potential battery projects start with a feasibility study where our sales, engineering and production personnel analyze the Battery Design data provided by the customer.  This is the first step to determine if we can provide the product that the customer wants. In some cases the type of cell dictates additional information from the customer to assure this cell can be used safely. At this point we will also determine what agency, compliance and transportation safety testing are required. The two most common reasons to reject a project is not enough space to provide the required watt-hour capacity and unreasonable cost expectations.  If the project is feasible we initiate the assignment.
Product Design :
Our in house engineering department is staffed by graduate electronic and mechanical engineers and front-end business co-coordinators. This team work with the customer and provide a conceptual battery pack design with an estimated cost including any testing and/or non-reoccurring engineering (NRE) costs if required.  Often there is no NRE cost to the customer because we already have a similar design.  If acceptable, either a pencil sketch or an AutoCAD® outline drawing is created for customer approval.  A conceptual prototype may be built at this time.  See Prototyping, below.  If the customer approves the concept, the terms of sale are discussed including a payment schedule for any out-sourced engineering, custom circuits, injection molding or machining.  If custom engineering and mold creation is required, our terms are 1/3 to start the project, 1/3 at acceptance of prototypes and 1/3 upon delivery of the completed battery pack.  A non-cancelable, non-returnable purchase order may be requested at this time.
Sourcing :
During the design phase we try to utilize our extensive inventory of existing components suitable to achieve the battery solution needed by the customer.   In the case of lithium-ion batteries this includes the Protection Circuit Module safety circuit (PCM) and battery charge status communication circuits if required.   We have a list of ISO approved component vendors and sub-contractors for sourcing components that we do not have on our shelf.  In the case where we need custom circuit boards or housings we have a strong relationship with our vendors.
Proto-Typing :
Every battery pack has two key parameters that need to be approved by the customer.

  • Electrical Design :  The battery must function and operate the host device, as well be able to be charged in case it's rechargeable.
  • Mechanical Design :  The battery must physically fit into or on the host device, including, but not limited to latching mechanisms.

 

In either case, whether it is shrink-wrapped or in a custom housing, the electrical design is of first and foremost concern. We will provide a shrink wrapped prototype very early in the design stage to validate the electrical parameters (Sometimes within a week unless there is a custom circuit required that needs to be engineered ).  Once the customer validates the electrical parameters, we can move on to the physical properties.  This may take a number of months if there is a custom plastic or metal housing involved.  At some point we will have prototype housings and other hardware items to verify and validate the mechanical design.    This may also include prototype circuit boards.
Once this second validation process is complete we can go ahead with finalizing the design and bills of material and release the battery to production.


Electronics Programming :
Adding a PCM or communication circuit is not as easy as buying them and soldering them in.  The chips need to be matched to the battery pack and programmed with the characteristics of the cells to work properly.  We have been using Microchip, TI, Seiko, Maxim and others for years, and know how to select the best circuit suited for the customers project.  Some battery packs used pre-programmed circuits and others are programmed during the final QC process.
Injection Mold Creation :
If the battery design calls for a molded case, we use CNC sonic welders to bond the case into a completed pack.  The injection molds are made in collaboration with our vendors that have their facilities in Ambala Cantt (Haryana).  We either use the customers housing drawings or we create the design in house using AutoCAD® or SolidWorks® software. A conceptual drawing is forwarded to the customer for approval.  Upon approval, before any machining is started, we will have a rapid prototype sample made of the housing so the customer can verify the fit into his device.
We also have vendors that are capable of machining a housing out of a block of plastic and others who can form metal housings that can be screwed together.  Either way, we can provide the customer with a complete battery pack solution.


Graph

Sealed Energy Systems ‘SES®’ design and manufacture custom battery packs to customers’ specifications. If you need a custom-made battery pack to match your specifications, we can advise the best possible solution.

Whether your specifications put an emphasis on battery lifetime, power output, physical size, recharge rates or swift manufacturing turnaround, SES® has the expertise and experience to help you.

Our custom battery packs have been used in many applications such as:

  • Asset Tracking
  • Data Logging
  • Electronic Equipment
  • Emergency Lighting
  • Environmental Monitoring
  • Hydrometers
  • Intrinsically Safe Environments
  • Medical Devices
  • Oceanographic Surveying
  • Security and Access Control
  • Smart Metering
  • Surveillance

Using the latest design technologies, Auto-Desk Inventor & Solidworks (Computer Aided Design software), backed by experienced and qualified design and manufacturing engineers, SES® are able to offer you specialist battery pack design and prototyping services. We have the best 3-D print and scan facility. SES® team has gain expertise in reverse engineering, we can customise OEM designed product to enhance performance or endurance. Our range of over 1,000 unique custom battery pack designs to date linked to a large stock of different battery types, components and connectors means that we can offer rapid reaction prototyping and manufacturing. Battery packs are available for short, medium or long production runs to suit customer schedules.

At SES we've been engineering batteries since 1993 and have a talented staff of engineers dedicated to make sure that the custom-made battery we build should exceeds your expectations.


That’s why SES is selective and follow some strict rules to take custom battery projects. Below is the brief layout of custom battery project planning


Feasibility Study :
All potential battery projects start with a feasibility study where our sales, engineering and production personnel analyse the Battery Design data provided by the customer.  This is the first step to determine if we can provide the product that the customer wants. In some cases, the type of cell dictates additional information from the customer to assure this cell can be used safely. At this point we will also determine what agency, compliance and transportation safety testing are required. The two most common reasons to reject a project is not enough space to provide the required watt-hour capacity and unreasonable cost expectations.  If the project is feasible we initiate the assignment. 

Product Design :
Our in house engineering department is staffed by graduate electronic and mechanical engineers and front-end business co-coordinators. This team work with the customer and provide a conceptual battery pack design with an estimated cost including any testing and/or non-reoccurring engineering (NRE) costs if required.  Often there is no NRE cost to the customer because we already have a similar design.  If acceptable, either a pencil sketch or an AutoCAD® outline drawing is created for customer approval.  A conceptual prototype may be built at this time.  See Prototyping, below.  If the customer approves the concept, the terms of sale are discussed including a payment schedule for any out-sourced engineering, custom circuits, injection molding or machining.  If custom engineering and mold creation is required, our terms are 1/3 to start the project, 1/3 at acceptance of prototypes and 1/3 upon delivery of the completed battery pack.  A non-cancelable, non-returnable purchase order may be requested at this time.

Sourcing :
During the design phase we try to utilize our extensive inventory of existing components suitable to achieve the battery solution needed by the customer.   In the case of lithium-ion batteries this includes the Protection Circuit Module safety circuit (PCM) and battery charge status communication circuits if required.   We have a list of ISO approved component vendors and sub-contractors for sourcing components that we do not have on our shelf.  In the case where we need custom circuit boards or housings we have a strong relationship with our vendors.

Proto-Typing :
Every battery pack has two key parameters that need to be approved by the customer.

  • Electrical Design :  The battery must function and operate the host device, as well be able to be charged in case it's rechargeable.
  • Mechanical Design :  The battery must physically fit into or on the host device, including, but not limited to latching mechanisms.

 

In either case, whether it is shrink-wrapped or in a custom housing, the electrical design is of first and foremost concern. We will provide a shrink wrapped prototype very early in the design stage to validate the electrical parameters (Sometimes within a week unless there is a custom circuit required that needs to be engineered ).  Once the customer validates the electrical parameters, we can move on to the physical properties.  This may take a number of months if there is a custom plastic or metal housing involved.  At some point we will have prototype housings and other hardware items to verify and validate the mechanical design.    This may also include prototype circuit boards.
Once this second validation process is complete we can go ahead with finalizing the design and bills of material and release the battery to production.


Electronics Programming:
Adding a PCM or communication circuit is not as easy as buying them and soldering them in.  The chips need to be matched to the battery pack and programmed with the characteristics of the cells to work properly.  We have been using Microchip, TI, Seiko, Maxim and others for years, and know how to select the best circuit suited for the customers project.  Some battery packs used pre-programmed circuits and others are programmed during the final QC process. 

Injection Mold Creation :
If the battery design calls for a molded case, we use CNC sonic welders to bond the case into a completed pack.  The injection molds are made in collaboration with our vendors that have their facilities in Ambala Cantt (Haryana).  We either use the customers housing drawings or we create the design in house using AutoCAD® or SolidWorks® software. A conceptual drawing is forwarded to the customer for approval.  Upon approval, before any machining is started, we will have a rapid prototype sample made of the housing so the customer can verify the fit into his device.

We also have vendors that are capable of machining a housing out of a block of plastic and others who can form metal housings that can be screwed together.  Either way, we can provide the customer with a complete battery pack solution.






















Download Detail File : Click Here

Product Images

  • Custom Battery Pack
  • Custom Battery Pack

Company Details close-icon

Sealed Energy Systems is a manufacturing firm, established in 1991 provides batteries and power solution to its customers. Sealed energy systems is dedicated to research, development and production of rechargeable batteries :
- lithium ion (li-ion)
- nickel metal hydride (ni-mh)
- nickel cadmium (ni-cad)
- valve regulated lead batteries (vrla)
our team is a unique blend of engineering expertise, technical excellence and practical know-how to develop power solutions tailored to customer needs. We work from cell selection , battery management systems (bms) design, development, product integration to complete testing and production.
  • Nature of Business Manufacturer / Exporter / Supplier / Retailer
  • Number of Employees 20 - 50
  • Year of Establishment 1991
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Custom Battery Pack at Best Price in Ambala | Sealed Energy Systems
Products / Services
  • Products / Services
  • Companies
  • Buy Leads
Post Buy Requirement

Custom Battery Pack

Listing ID #1439567

  • Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer From : All over the world

Nowadays, it's not that difficult to assemble a battery pack. It's much more difficult to engineer a quality battery pack that will perform safely and reliably for several years. At SES....
View More Details
Send Enquiry
  • Member Since 16 Years
  • Nature of Business Retailer
  • GST No. 06ABTPG1737E1ZQ

Ask for more detail from the seller

Contact Supplier

Product Details no_img_icon

Nowadays, it's not that difficult to assemble a battery pack. It's much more difficult to engineer a quality battery pack that will perform safely and reliably for several years. At SES we've been engineering batteries since 1993 and have a talented staff of engineers dedicated to make sure that the custom made battery we build should exceeds your expectations.


That’s why SES is selective and follow some strict rules to take custom battery projects. Below is the brief layout of custom battery project planning


Feasibility Study :
All potential battery projects start with a feasibility study where our sales, engineering and production personnel analyze the Battery Design data provided by the customer.  This is the first step to determine if we can provide the product that the customer wants. In some cases the type of cell dictates additional information from the customer to assure this cell can be used safely. At this point we will also determine what agency, compliance and transportation safety testing are required. The two most common reasons to reject a project is not enough space to provide the required watt-hour capacity and unreasonable cost expectations.  If the project is feasible we initiate the assignment.
Product Design :
Our in house engineering department is staffed by graduate electronic and mechanical engineers and front-end business co-coordinators. This team work with the customer and provide a conceptual battery pack design with an estimated cost including any testing and/or non-reoccurring engineering (NRE) costs if required.  Often there is no NRE cost to the customer because we already have a similar design.  If acceptable, either a pencil sketch or an AutoCAD® outline drawing is created for customer approval.  A conceptual prototype may be built at this time.  See Prototyping, below.  If the customer approves the concept, the terms of sale are discussed including a payment schedule for any out-sourced engineering, custom circuits, injection molding or machining.  If custom engineering and mold creation is required, our terms are 1/3 to start the project, 1/3 at acceptance of prototypes and 1/3 upon delivery of the completed battery pack.  A non-cancelable, non-returnable purchase order may be requested at this time.
Sourcing :
During the design phase we try to utilize our extensive inventory of existing components suitable to achieve the battery solution needed by the customer.   In the case of lithium-ion batteries this includes the Protection Circuit Module safety circuit (PCM) and battery charge status communication circuits if required.   We have a list of ISO approved component vendors and sub-contractors for sourcing components that we do not have on our shelf.  In the case where we need custom circuit boards or housings we have a strong relationship with our vendors.
Proto-Typing :
Every battery pack has two key parameters that need to be approved by the customer.

  • Electrical Design :  The battery must function and operate the host device, as well be able to be charged in case it's rechargeable.
  • Mechanical Design :  The battery must physically fit into or on the host device, including, but not limited to latching mechanisms.

 

In either case, whether it is shrink-wrapped or in a custom housing, the electrical design is of first and foremost concern. We will provide a shrink wrapped prototype very early in the design stage to validate the electrical parameters (Sometimes within a week unless there is a custom circuit required that needs to be engineered ).  Once the customer validates the electrical parameters, we can move on to the physical properties.  This may take a number of months if there is a custom plastic or metal housing involved.  At some point we will have prototype housings and other hardware items to verify and validate the mechanical design.    This may also include prototype circuit boards.
Once this second validation process is complete we can go ahead with finalizing the design and bills of material and release the battery to production.


Electronics Programming :
Adding a PCM or communication circuit is not as easy as buying them and soldering them in.  The chips need to be matched to the battery pack and programmed with the characteristics of the cells to work properly.  We have been using Microchip, TI, Seiko, Maxim and others for years, and know how to select the best circuit suited for the customers project.  Some battery packs used pre-programmed circuits and others are programmed during the final QC process.
Injection Mold Creation :
If the battery design calls for a molded case, we use CNC sonic welders to bond the case into a completed pack.  The injection molds are made in collaboration with our vendors that have their facilities in Ambala Cantt (Haryana).  We either use the customers housing drawings or we create the design in house using AutoCAD® or SolidWorks® software. A conceptual drawing is forwarded to the customer for approval.  Upon approval, before any machining is started, we will have a rapid prototype sample made of the housing so the customer can verify the fit into his device.
We also have vendors that are capable of machining a housing out of a block of plastic and others who can form metal housings that can be screwed together.  Either way, we can provide the customer with a complete battery pack solution.


Graph

Sealed Energy Systems ‘SES®’ design and manufacture custom battery packs to customers’ specifications. If you need a custom-made battery pack to match your specifications, we can advise the best possible solution.

Whether your specifications put an emphasis on battery lifetime, power output, physical size, recharge rates or swift manufacturing turnaround, SES® has the expertise and experience to help you.

Our custom battery packs have been used in many applications such as:

  • Asset Tracking
  • Data Logging
  • Electronic Equipment
  • Emergency Lighting
  • Environmental Monitoring
  • Hydrometers
  • Intrinsically Safe Environments
  • Medical Devices
  • Oceanographic Surveying
  • Security and Access Control
  • Smart Metering
  • Surveillance

Using the latest design technologies, Auto-Desk Inventor & Solidworks (Computer Aided Design software), backed by experienced and qualified design and manufacturing engineers, SES® are able to offer you specialist battery pack design and prototyping services. We have the best 3-D print and scan facility. SES® team has gain expertise in reverse engineering, we can customise OEM designed product to enhance performance or endurance. Our range of over 1,000 unique custom battery pack designs to date linked to a large stock of different battery types, components and connectors means that we can offer rapid reaction prototyping and manufacturing. Battery packs are available for short, medium or long production runs to suit customer schedules.

At SES we've been engineering batteries since 1993 and have a talented staff of engineers dedicated to make sure that the custom-made battery we build should exceeds your expectations.


That’s why SES is selective and follow some strict rules to take custom battery projects. Below is the brief layout of custom battery project planning


Feasibility Study :
All potential battery projects start with a feasibility study where our sales, engineering and production personnel analyse the Battery Design data provided by the customer.  This is the first step to determine if we can provide the product that the customer wants. In some cases, the type of cell dictates additional information from the customer to assure this cell can be used safely. At this point we will also determine what agency, compliance and transportation safety testing are required. The two most common reasons to reject a project is not enough space to provide the required watt-hour capacity and unreasonable cost expectations.  If the project is feasible we initiate the assignment. 

Product Design :
Our in house engineering department is staffed by graduate electronic and mechanical engineers and front-end business co-coordinators. This team work with the customer and provide a conceptual battery pack design with an estimated cost including any testing and/or non-reoccurring engineering (NRE) costs if required.  Often there is no NRE cost to the customer because we already have a similar design.  If acceptable, either a pencil sketch or an AutoCAD® outline drawing is created for customer approval.  A conceptual prototype may be built at this time.  See Prototyping, below.  If the customer approves the concept, the terms of sale are discussed including a payment schedule for any out-sourced engineering, custom circuits, injection molding or machining.  If custom engineering and mold creation is required, our terms are 1/3 to start the project, 1/3 at acceptance of prototypes and 1/3 upon delivery of the completed battery pack.  A non-cancelable, non-returnable purchase order may be requested at this time.

Sourcing :
During the design phase we try to utilize our extensive inventory of existing components suitable to achieve the battery solution needed by the customer.   In the case of lithium-ion batteries this includes the Protection Circuit Module safety circuit (PCM) and battery charge status communication circuits if required.   We have a list of ISO approved component vendors and sub-contractors for sourcing components that we do not have on our shelf.  In the case where we need custom circuit boards or housings we have a strong relationship with our vendors.

Proto-Typing :
Every battery pack has two key parameters that need to be approved by the customer.

  • Electrical Design :  The battery must function and operate the host device, as well be able to be charged in case it's rechargeable.
  • Mechanical Design :  The battery must physically fit into or on the host device, including, but not limited to latching mechanisms.

 

In either case, whether it is shrink-wrapped or in a custom housing, the electrical design is of first and foremost concern. We will provide a shrink wrapped prototype very early in the design stage to validate the electrical parameters (Sometimes within a week unless there is a custom circuit required that needs to be engineered ).  Once the customer validates the electrical parameters, we can move on to the physical properties.  This may take a number of months if there is a custom plastic or metal housing involved.  At some point we will have prototype housings and other hardware items to verify and validate the mechanical design.    This may also include prototype circuit boards.
Once this second validation process is complete we can go ahead with finalizing the design and bills of material and release the battery to production.


Electronics Programming:
Adding a PCM or communication circuit is not as easy as buying them and soldering them in.  The chips need to be matched to the battery pack and programmed with the characteristics of the cells to work properly.  We have been using Microchip, TI, Seiko, Maxim and others for years, and know how to select the best circuit suited for the customers project.  Some battery packs used pre-programmed circuits and others are programmed during the final QC process. 

Injection Mold Creation :
If the battery design calls for a molded case, we use CNC sonic welders to bond the case into a completed pack.  The injection molds are made in collaboration with our vendors that have their facilities in Ambala Cantt (Haryana).  We either use the customers housing drawings or we create the design in house using AutoCAD® or SolidWorks® software. A conceptual drawing is forwarded to the customer for approval.  Upon approval, before any machining is started, we will have a rapid prototype sample made of the housing so the customer can verify the fit into his device.

We also have vendors that are capable of machining a housing out of a block of plastic and others who can form metal housings that can be screwed together.  Either way, we can provide the customer with a complete battery pack solution.






















Download Detail File : Click Here

Product Images

  • Custom Battery Pack
  • Custom Battery Pack

Company Details close-icon

Sealed Energy Systems is a manufacturing firm, established in 1991 provides batteries and power solution to its customers. Sealed energy systems is dedicated to research, development and production of rechargeable batteries :
- lithium ion (li-ion)
- nickel metal hydride (ni-mh)
- nickel cadmium (ni-cad)
- valve regulated lead batteries (vrla)
our team is a unique blend of engineering expertise, technical excellence and practical know-how to develop power solutions tailored to customer needs. We work from cell selection , battery management systems (bms) design, development, product integration to complete testing and production.
  • Nature of Business Manufacturer / Exporter / Supplier / Retailer
  • Number of Employees 20 - 50
  • Year of Establishment 1991
Tell us your Buy Requirement to Get Instant Response
Tell us what you need?

Looking for Custom Battery Pack?

Quantity
Seller Contact Details
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