Sparkonix India Pvt. Ltd. Pune, Maharashtra

Sparkonix is a pioneer in the metal disintegration technology and uses Special Copper Electrodes for creating the Brand on the products. The industry leading range of Roll Branding Machines from Sparkonix are used by almost all top steel rebar manufacturers in India and abroad to brand Alpha- numeric Characters, Logo Branding on Steel Products. With world class aesthetics and easy operations, Sparkonix’s Roll branding machines have emerged to be the most preffered choice in consistently recreating and scaling the brand in steel rebars. With customization option, the Roll branding solution from Sparkonix is a proven technology with demonstrated performance.   Machine Tools Features The special Copper Electrodes are manufactured as per Customers Brand and are available for entire range of Products like Rebar, Angle, Channel, Beam, Rail etc. The Brand name can be embossed in any language Script as desired. Ideal for all Grades of Cast Rolls and Tungsten Carbide Roll Rings Accurate dimensions, curvature and angles for consistent branding of name   Advantages Less consumtion of Dielectric oil with localized flushing option User/ Operator friendly features that need minimal training Easy to install as the machine does not require foundation or other specific facilities for installtion   Open Type / Customized Roll Branding Machines A new concept designed specifically for rolls above 700 mm dia Open Type Roll Branding machines used the electro erosion technology and can be manufactured depending on the size of the roll.

The CNC Roll turning Lathe is the ultimate replacement solution for Manual Lathes used by Steel Plants in the Roll Shop for Roll machining and pass cutting. Available in various Models, the CNC roll turning lathes drive a huge improvement in productivity, reduce the need for labor, eliminate manual errors and reduce the space required for turning operation in machining the Rolls. The CNC Roll turning lathes from Sparkonix provide an economical solution to improve the quality of end product, productivity of the manufacturing process and thus adds to your profitability.   Machine Tools Features High Torque capacity at Head stock Face plate Zero backlash with ball screw Provision for higher cutting force 4 Guide way Lathe Bed Perfect and Right Dimension of Bearing and Moving Parts Telescopic cover to protect guideways Rough and Finish Machining is achieved in the Lathe and with Siemens CNC System programming Laptop with CAD/CAM Software for every machine Remote diagnostics with ethernet ready machine   Advantages Reduced downtime by eliminating the manual changing of rolls Faster machining Idel for machining split pass forms Easily replaces more than 5 manual lathes and frees up the space and complexity on the shop floor Suaitable for composite and carbide rolls Significantly reduces the operation time and Operator time Cost savings through reduced inventory of rolls

• ParametersSpecification
• Diameter of workpieceDia 100 to Dia 600 mm
• Length of workpiece800 – 2500 mm
• Max Roll Weight1000 Kg
• Suitable for rebarDia 6 to Dia 50 mm
• Workpiece swivel speed0-32 rpm
• Cutting typeFly Cutter Head
• Cutter Spindlespeed0-500 rpm
• Minimum Feed Unit0.01 mm/deg
• Head Stock Spindle BoreMT 5
• Head Stock ChukDia 400 mm
• Net Weight4700 kgs
• Dimensions (LxWxH)4000 x 1580 x 2000 mm
• CNC SystemSiemens 828D
• MotorAC Servo Motor

The CNC Rib cutting Machine is used to create Rebar Notches for various sizes of Rebar ranging from 6mm to 50mm. The 4 axes machine is known for its ease of operations, and uses the mechanical process to cut into the rolls. Different types of cutting tools are used to achieve the same. With almost every large steel brand depending on the Sparkonix’s rib cutting machines, the solutios have a deep penetration in the market and a formidible reputation for its performance.   Machine Tools Features 4 axes CNC machine 3 axes simultaneous movement of CNC control system Cutting operation is done using mechanical process Vertical type Fly Cutter spindle is used to cut notches Suitable for cutting on all Grades of Casting Rolls and Tungsten Carbide Roll Rings   Advantages Machining any angle of the rib by only inputting the angle needed to be cut Even shape of Ribs throughout the pass for improved bonding strength All Ribs have same depth with automation means less dependancy on operator skills Space between Ribs uniform throughout the pass No need of continuous man power for operation Skipping , Omitting , Enlarging of ribs possible    

• DescriptionMRL 400
• Max. Roll Turning Dia510 mm
• Max. Roll Length2000 mm
• Center Height3430
• Swing Over Bed600 mm
• Cutting Length2000 mkm
• Max. Work piece Weight1.8 T
• Length of Bed3750 mm
• Type of BedFlat + V Guideways
• Spindle NoseBAYONET Size 11
• Spindle Range10-240 rpm
• Spindle Bore105mm/deg
• Spindle Nose TaperMT 5
• Turret Feed Range per Spindle,0.001 -50 mm/ rev
• Main Motor15 HP
• Width of Bed)500 mm
• Feed0.001 -3000 mm/min
• Cross Servo MotorSiemens 16 Nm AC Servo
• Longitudinal Servo MotorSiemens 16 Knx 2/ 3.3 Kw, 50 Nm x 2
• Headstock Spindle TaperNo. 80
• Chuck4 Jaw Chuck
• Effective Travel X – Axis250 mm
• Effective Travel Z – Axis1600 mm
• Rapid Movement Speed Z – Axis/td>3000 mm/min
• Tailstock Quill Dia95 mm
• Max. Quill Travel220 mm
• Quill TaperMT 5
• Tool Spec Turning Tool40 mm x 40 mm
• Power Supply415 V/ 50 Hz
• Packing Size (LxWxH)5600 x 2000 x 1830
• Weight6250 kg
• ControllerSiemens

The Medium Range Lathe from Sparkonix is ideal for relatively less heavy machining operations of Rolls. The MRL-400 serves a very specific need that is not catered by the heavier models and is ideal for mid-sized roll shops. Adding to the savings on the Capital expenditure, the MRL-400 can meet your requirements in quality and operational costs at a lower capacity output.   Machine Tools Features Reduced operating costs Suitable to use CAD/CAM Software User Friendly Fully automatic control One Piece Lathe Bed Casting Reduce downtime and Inventory     Advantages Ideal for precision machining of Journal , Barrel & Pass Grooves of intermediate & finishing Cast Iron/Chilled/Adamite Rolls Face Turning of the Job Universal Norton Gear Box 2  Guide way lathe bed

Sund Brista group is a world leading supplier of Handling equipment for the steel industry. Sund Brita provides a range of products starting from single machines to complete handling system for the steel industry. Sund Brista AB is a high standing supplier, known for its quality within the steel industry. Sparkonix has a strategic tie-up with Sund Brista to provdie integrated automated bar handling systems for the Indian Steel industry, The systems are designed to receive bars from teh cold shear roller table and transport the bars to different stations within the bar handling as bar counting, collection, wire binding of sub-bundles, strapping of master bundles and unloading with weighing station. With increasing pressure to optimize the costs, the tie-up has earned great response by the Indian steel Rebar and angle producers in the form of early adoption of automated systems.   Bar Handling Systems Cold Shear Conveyor Area Transfer Chain Conveyors Short Bar Ejection Bar Counting Station with Bar Counter (BCB) Bar Collection Station) Sub-bundling Station Master Binding Area Bar Bending Station Weighing and Automatic Tag   Coil Handling Systems Coil Collection Station Empty Pallet Turn Table Wheel Conveyor Coil on Pallet Coil Compactor, PCV 2300/KNB Weighing Wheel Conveyor and Manual Tap Marking Tilting Station Unloading Station Storing Chain Conveyor