S R Industries

Nigdi, Pune, Maharashtra

Feature's : 

• Maximum Pinout
• Easy Connect Technology
• Durable and Compact Design
• Improved Signal Integrity for Precise Diagnostics
• Customized Wiring Harnesses 

Our Breakout Box (BOB) is purpose-built for advanced test system applications, making it a perfect fit for HIL (Hardware-in-the-Loop) testing. It offers highly customizable pinouts, supporting configurations from 10 to 260 pins and beyond. Combined with custom-designed wiring harnesses, the BOB ensures reliable and efficient connectivity. Engineered to enhance diagnostic precision and streamline testing processes, the BOB is tailored to meet the demands of both laboratory bench setups and real-world automotive environments.

Application :

• Electronics troubleshooting
• Signal monitoring
• Test system development
• Automotive diagnostics
• Industrial automation
• Network troubleshooting
• Data acquisition 

Our Vehicle Durability & Reliability Testing services rigorously assess vehicle performance over extended periods and under various conditions. We simulate real-world stresses, including extreme temperatures, rough terrains, and continuous operation, to evaluate the vehicle's structural integrity, component wear, and overall reliability. Our detailed analysis helps identify potential weaknesses and ensure compliance with industry standards, supporting improvements in vehicle design, durability, and long-term performance. This ensures that your vehicle meets safety requirements and delivers consistent, reliable performance in the field.

• Test route as per customers requirements 
• Fuel Economy on different terrain 
• Road profile with GPS parameters 
• Aggregate life and field failure reporting 

We offer advanced Ride & Handling Trial services to evaluate and optimize vehicle dynamics under real-world and controlled conditions. Our team conducts structured testing to assess key performance attributes such as:

• Steering Response & Precision
• Cornering Stability & Understeer/Oversteer Behavior
• Suspension Compliance & Ride Comfort
• Body Control During Maneuvers (pitch, roll, yaw)
• Lane Change, Slalom, and Emergency Handling Performance
• Road Holding on Various Surfaces (dry, wet, uneven terrain) 

Testing is carried out using instrumented vehicles, professional test drivers, and data acquisition systems to capture high-resolution inputs on yaw rate, lateral acceleration, steering angle, and suspension movement. Trials are conducted on proving grounds, closed tracks, and designated road circuits, following industry protocols (e.g., ISO 3888, ISO 4138). Our Ride & Handling evaluations support OEMs and Tier 1 suppliers in refining chassis setups, improving vehicle dynamics, and achieving benchmark ride quality across segments.

We offer end-to-end services for Full Vehicle Electrical Architecture development, integration, and validation. Our solutions are engineered to meet the growing complexity of modern vehicles, including ICE, hybrid, and EV platforms. 

Key Capabilities: 

1. System Design & Architecture Layout : Development of high-level and detailed architecture diagrams, including power distribution, signal flow, and communication networks (CAN, LIN, FlexRay, Ethernet).

2. Wiring Harness Design & Optimization : Design of efficient, modular harness systems considering weight, routing, thermal management, and serviceability.

We support OEMs and Tier 1 suppliers through the entire vehicle development cycle—from concept architecture to production-ready systems—ensuring functional safety, regulatory compliance, and integration efficiency. 

Our Wiring Harness Design Services support accurate, repeatable, and cost-effective testing of automotive components and systems. From initial concept to fully functional Harness, we deliver customized mechanical and mechatronic solutions that meet demanding validation and durability standards.

Details:

• 12 /24 V, 10A DC support
• 2 Cigarette lighter option
• Fuse protection for each channel 
• Reverse / Over Voltage protection 

We provide comprehensive Environmental Testing services to ensure automotive components and systems perform reliably under extreme operating conditions. Our test protocols simulate a wide range of environmental stress factors to validate durability, safety, and regulatory compliance. 

Key Environmental Test Capabilities: 

• Thermal Cycling & Thermal Shock : Simulates extreme temperature variations to test material integrity and operational stability.

• High/Low Temperature Exposure : Evaluates function and resilience in temperature extremes, from sub-zero to high-heat conditions.

• Humidity & Moisture Resistance Testing : Verifies component protection against condensation, corrosion, and electrical shorting.

• Salt Spray (Corrosion) Testing : Assesses corrosion resistance of coatings, metals, and fasteners per ASTM B117 and other standards.

• Altitude & Pressure Variation Testing : Tests component behavior at high altitudes and pressure differentials, critical for export markets. 

All tests are conducted in controlled lab environments using advanced climatic chambers, vibration tables, and corrosion test rigs. We adhere to global standards including ISO, IEC, SAE, and OEM-specific requirements. Our Environmental Testing services help you identify design vulnerabilities early, reduce field failures, and ensure compliance with regulatory and market-specific expectations.

Our Test Rig & Fixture Development services support accurate, repeatable, and cost-effective testing of automotive components and systems. From initial concept to fully functional rigs, we deliver customized mechanical and mechatronic solutions that meet demanding validation and durability standards.

Our Capabilities : 1. Custom Test Rig Design & Fabrication

• Endurance and fatigue rigs for suspension, steering, chassis, etc.

• Hydraulic and electromechanical test rigs

• Multi-axis load simulation (MALS) systems

• Modular and scalable rig designs

2. Specialized Fixture Development

• Rigid and adjustable test fixtures for various components

• Quick-change systems for efficient test cycles

• Fixtures designed for NVH, thermal, vibration, and static testing

• High-strength materials with precision machining

3. Integration with Data Acquisition & Control Systems 

• Compatibility with servo-hydraulic and electric actuator systems

• Real-time control loops using LabVIEW, dSPACE, or NI hardware

• Sensors integration: force, displacement, pressure, strain, etc.

We deliver complete Homologation solutions in collaboration with TÜV Rheinland, ensuring full compliance with regional and international automotive regulations, including AIS, ECE, FMVSS, and GSO standards. Our team manages the entire certification lifecycle—from regulatory assessment and documentation to prototype testing, validation, and type approval. Leveraging TÜV Rheinland’s global testing infrastructure, we provide a streamlined, audit-ready homologation process with strict adherence to quality and regulatory benchmarks.

Road Load Data Acquisition (RLDA) is a critical engineering process used to measure the real-world loads and stresses a vehicle experiences during actual driving conditions. This data forms the foundation for accurate durability simulations, component testing, and design validation.

Our RLDA Service Offerings Include: 

• Test Planning & Instrumentation Setup
• On-Road & Proving Ground Testing
• High-Fidelity Data Acquisition & Processing
• Load Data Analysis & Fatigue Correlation
• Applications Across Vehicle Domains 

we offer precision-driven vehicle component testing services to validate performance, durability, safety, and compliance with global standards. Our testing capabilities cover a broad range of automotive systems and parts, including:

• Powertrain Components – Engine mounts, transmission assemblies, cooling systems
• Chassis Systems – Suspension components, steering systems, axles
• Brake Systems – Performance, fade, ABS, and EBD functionality
• Electrical & Electronics – Wiring harnesses, ECUs, sensors, lighting systems
• Interior & Exterior Parts – Seats, dashboards, door trims, bumpers, mirrors
• HVAC Systems – Thermal performance, airflow, and noise analysis
• Fuel & Emission Systems – Leak testing, emission compliance, fuel system durability 

Our test labs are equipped with advanced rigs for environmental simulation (thermal, vibration, corrosion), mechanical fatigue, noise-vibration-harshness (NVH), and electrical endurance. Each test is conducted in accordance with relevant standards such as ISO, SAE, ASTM, and OEM-specific protocols.

We ensure every component meets its 

Our Vehicle Benchmarking Testing Services are led by a team of experienced automotive engineers who specialize in detailed performance and feature analysis. We conduct rigorous comparative assessments across key metrics—powertrain efficiency, ride and handling, NVH, safety systems, and user interfaces—to deliver objective, quantifiable data. Our structured methodology supports OEMs and Tier 1 suppliers in product positioning, gap analysis, and strategic development for competitive advantage.