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Gearbox & Gear Parts
2 Products availableRoller Chains
1 Products availableBicycles, Bicycles Parts And Accessories
1 Products availableIndustrial Chains & Belts
1 Products availableConveyor Chain
1 Products availableOur product range contains a wide range of Piv Gear Units
| The precision conveyor chain, like transmission chain, consists of a series of journal bearings held in precise relationship to each other by constraining link plates. Each bearing consists of a bearing pin and bush on which the chain roller revolves. The bearing pin and bush are case-hardened to allow articulation under high pressures, and to contend with the load carrying pressure and gearing action imparted via the chain rollers. There is, for each strength of conveyor chain, a range of pitches; the minimum pitch being governed by the need for adequate wheel tooth strength; the maximum pitch being normally dictated by plate and general chain rigidity. When required, the normal maximum pitch can be exceeded by the use of strengthening bushes between the link plates, and suitable gaps to clear the bushes must be provided in the wheel teeth. | |||||||||||||||||||||||||||||||||
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| Bucket elevators are used in various processes in the cement industry to raise materials typically 30 to 40 metres. Some of these may be belt and bucket type, others will be chain type. The size and type of chain will depend on the height and duty of the levator but output can reach 450 m3/hr. Chains range from 136kN to 1000kN breaking load. These have buckets fixed to one or two strands of chain. The buckets are shaped so that when passing over the headwheel the back of each bucket acts as a chute for material discharged from the following bucket. Feeding of the elevator is achieved by a loading leg or chute. | |||||||||||||||||||||||||||||||||
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| EXCEL has always kept itself step in step with time.Development of new products to solve the problems of OEM customers has become a routine for SMA. Excel Block Forged Chain is an outcome of that.Developed after years of experience in manufacturing Chains for sugar mills, Excel Block Forged Chain has specific advantages. Its minimum number of moving parts reduces the wear and tear considerably giving an extra long life to the chain.It is specially engineered keeping the rugged applications of sugar mill plants in to consideration. Its precise closed die forging in carbon steel ensures compact granular structure and imparts extra strength to the chain.The same is machined to give ideal tolerance ensuring minimum friction. In all, that results in to a trouble free performance and extra long life.The major advantage offered by Block Forged Chain is minimum maintenance and high productivity to sugar mills which leads to high profits. | |||||||||||||||||||||||||||||
| Each Component A Hallmark Of Quality: Excel Block Forged Chain is made from components which are manufactured and tested with utmost care to give the best product. Some of the special features of the components are as under.
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All toothed wheels look like sprockets but never performs alike. That makes the purchase of sprockets critical. A toothed wheel bought in place of a sprocket not only adds but multiplies your problems , because a toothed wheel means: Inferior quality of raw material Uneven tooth cut by any ordinary method which in no case is a hob cut Insufficient size of tooth pocket Inaccurate tooth form Inaccurate pitch diameter to match with the chain
All these is more than enough to kill your chain because: Insufficient tooth pocket, bad tooth profile and inaccurate pitch diameter doesnt Allow chain rollers to have perfect engagement with a tooth pocket. This comples The chain to impart load on the vertises of the teeth leading to uneven distribution of Load and early elongation of chains, which eventually results into a breakdown. Not only that it also increases the power consumption considerably which leads to low productivity and thereby low profits. Some sprocket also looks like a toothed wheel but it stands out on performance. Excel Precision sprocket means: High Grade Steel Material Precision Teeth cuts and teeth size which undoubtedly is a hob cut Sufficient size of a tooth pocket for proper engagement of chain rollers Accurate tooth forms Accurate pitch diameter to match with the pitch of a chain Accurate tooth profile and an excellent workmanship Flame hardened tooth which ensures longer life due to high wear resistance
All these is enough to ensure a longer life of your chain because:Sufficient tooth pocket size provides a perfect engagement of the chain rollers, accurate tooth profile minimizes friction between inner link plates and sprocket tooth, accurate pitch diameter minimizes friction between chain roller and tooth pocket while proper engagement helps a chain to distribute the load uniformly over all the links of a chain and teeth of the sprocket, which avoids early elongation of a chain and minimizes power consumption resulting into high productivity and more profits. Applications Oilfield Industries Cement Industries Bakery Industries Theme Park Steel Industries Glass Industries
| By manufacturing the World's finest specification rollerchain, Excel provides a significant chain advantage for hundreds of applications coping with operating conditions that are hot or cold, wet or dry, dusty or requiring cleanliness and all of these solutions combine excellent wear resistance and fatigue resistance with a long, reliable working life. Working with Excel gives you access to a Total Care for all your chain requirements. Some of the Chains are as follows Simplex Roller chains Duplex Roller chains Triplex Chains Small and large pitch (4mm up to 4 inch) chain Attachment Chain Stainless steel chain Hollow bearing pin chain Extended pitch chain Bush chain Oilfield chain | |||
| Applications Oilfield Industries Cement Industries Bakery Industries Theme Park Steel Industries Glass Industries | |||
| Our range of leafchain for materials handling applications is used worldwide for straddle carriers, forklift trucks and on major civil engineering works such as flood defence barriers. We are behind some of the biggest names in the industry thanks to the quality of our products.
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| Link Plates Plates are made from a special steel which can withstand sudden loads and provides maximum resistance to breakage Bearing Pins Pins are manufactured from a special steel which has excellent resistance to bending. This increases the wear life of the chain. Inner Link Plates Movement of the inner plates is improved by close control of the pin and plate hole dimensions. This reduces rubbing (friction) to a minimum so the chain operates more economically and efficiently. Chain pitch Pitch (distance between each pin or plate hole) accuracy and pin hole diameters (holes in link plates) are maintained on every component during manufacture. This ensures consistent precision performance and good movement of the leaf chain joints. | ||||||||||||
Maximum speed setting The input shaft wheelfaces are close together, forming a large driving diameter. The output shaft wheelfaces are automatically separated to form a small driven diameter. Continuous oil lubrication Range of auxiliary gear modules extends field of application The following range of accessories is available for use with all units:Electronic remote control, remote hand control, fine adjustment control, lever control, bevel control, electrical speed indication. Minimum speed setting The input shaft wheelfaces are far apart, forming a small driving diameter. The output shaft wheelfaces are automatically closed to form a large driven diameter. | ||||||||||||
Standard Materials Agencies Pvt. Ltd. (Standard Materials Agencies Pvt. Ltd.)
45 / 46, Podar Chambers, S.A. Brevli Road, - , ., Fort, Mumbai, Maharashtra - 400023, India
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