GST : 22EDJPS0552P1Z4
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Welcome to Star Instrument
Star Instrument is a trusted name in the industry, engaged in manufacturing, supplying, trading, and service providing of a comprehensive range of Electroplating industrial equipment. We mainly focus on the manufacturing and installation.. Read More
Director
Upendra Mishra
Year of Establishment
2026
Primary Business
Manufacturer
Number of Employees
6 - 20
Annual Turnover
Below Rs. 0.5 Crore Approx.
A scrubber for a plating plant, also known as an air scrubber or exhaust gas scrubber, is a pollution control device used to remove or neutralize potentially harmful pollutants and chemicals from the exhaust gases or air emissions generated during plating processes. These scrubbers play a crucial role in maintaining a safe and environmentally compliant plating facility. Basic Details: Function: Scrubbers for plating plants are designed to capture and remove pollutants, such as acidic fumes, chemical mists, and particulate matter, from the exhaust air to ensure compliance with environmental regulations and maintain a safe working environment. Operation: They operate by introducing a scrubbing solution (typically water or another appropriate liquid) into the exhaust stream. The pollutants in the exhaust react with the liquid, allowing them to be absorbed, neutralized, or precipitated out of the air. Types: There are several types of scrubbers, including wet scrubbers, dry scrubbers, and regenerative scrubbers, each with its own design and operation principles. Wet scrubbers are commonly used in plating plants for their effectiveness in removing chemical contaminants. Specifications/Additional Details: Design: Scrubbers for plating plants are designed to handle the specific pollutants and emissions generated during the plating process. The design may include features such as mist eliminators, demisters, and multiple stages for efficient removal of contaminants. Material Compatibility: The construction materials of the scrubber must be compatible with the chemicals and fumes encountered in the plating process. Materials like polypropylene (PP) or fiberglass-reinforced plastics (FRP) are often used for their corrosion resistance. Gas Flow Rate: The scrubber's capacity is determined by the gas flow rate, which is typically measured in cubic meters per hour (m³/h) or cubic feet per minute (CFM). It should match the plating plant's exhaust flow. Scrubbing Liquid: The choice of scrubbing liquid depends on the type of pollutants being removed. Water is a common choice, but chemical solutions may be used to neutralize specific emissions. Efficiency: Scrubber efficiency refers to its ability to remove pollutants from the exhaust air. Efficiency is influenced by factors such as contact time, scrubbing liquid flow rate, and design. Pressure Drop: Scrubbers can create a pressure drop in the exhaust system. It's essential to consider the pressure drop and ensure that it does not affect the overall efficiency of the plating process. Controls: Modern scrubbers often include control systems to monitor and adjust the scrubbing process, optimizing efficiency and minimizing resource consumption. Maintenance: Regular maintenance is essential to ensure the scrubber's continued effectiveness. This includes cleaning, replacing scrubbing media, and inspecting components for wear and corrosion. Regulatory Compliance: Scrubbers for plating plants must comply with local, regional, and national environmental regulations. Compliance may involve monitoring emissions, record-keeping, and reporting requirements. Cost: The cost of a scrubber can vary widely based on its size, design complexity, and specific requirements. Maintenance and operating costs should also be considered.
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Upendra Mishra (Star Instrument)
Shop no 05, Metal Park, Rawabhata, Birgaon, Raipur, Chhattisgarh - 493221, India
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