Other Products / Services #4072985

STAR TRACE's specialized in manufacturing a wide range of coolant Filtration systems. A team of committed professionals with more than one decade of experience are available, who have designed, developed and supplied Filters to various Industries. Star Trace filters are working in different Industries like Engineering, Automobile, Bearings, Spindles, Textile Machinery Rolling Mills, Wire drawing etc., The filters have been supplied to both Indigenous and Imported Machines and also used as original fitment by many machine tool Builders. The company has wide range of standard models to choose from and special / larger system can be designed and supplied as per requirement and application.

Magnetic Filters are suitable for Cylindrical, Centreless, surface & Internal Grinding Machines, Thread Grinders, Honing Machines, Rolling Mills etc., It is also used as a pre-filter alongwith other types of coolant filters like Paper band or Hydro cyclone filters. The unit can be fitted on existing.

Magnetic Filters consists of powerful magnetic drum driven by double reduction worm geared motor. The contaminated coolant from the machine is passed is through the gap between the drum and the body. The dust particles are attracted by the drum and a rubber roller squeezes the swarf which is scrapped off by a scrapper plate. The clean coolant is collected is the coolant tank for recirculation to the machine.

• Removes ferrous particles from coolants.
• Improves surface finish on components.
• Increases coolant life & wheel life.
• Frequent cleaning of coolant tank is avoided.
• Can be used as a pre-filter for other filtration systems

STAR TRACE VIBRATORY FINISHING MACHINES ARE SUITABLE FOR DEBURRING, DESCALING, EDGE RADIUSING, POLISHING, SURFACE IMPORVEMENT, PRE PLATING FINISHING ALL TYPES OF COMPONENTS INCLUDING FULLY MACHINED PARTS IN METALS & PLASTICS

In the STAR TRACE vibratory finishing machines the media and the components which are carried through the tub/bowl vibrate and travel forward in a spiral or corkscrew motion with the generated vibration.

• Continuous treatment.
• No point of rest for components and media during process.
• Much shorter processing time than conventional barreling.
• Much gentler action.
• No risk of damage, deflection or distortion while processing delicate components.
• Components may be inspected at any time without stopping the machine.

• Reinforced Electro permanent systems with extremely High magnetic power.
• Absolute safety against Power or Cable Fault.
• Cold operating ensures Ultra Precision machining.
• An enormous Reduction in clamping and setup times.
• Customized solutions to suit your requirement.

Combines the clamping force of high quality Permanent Magnets with the advantage of switching facilities an Electrical Devices is thereby providing in piratical applications all the prerequisites for precision, safety and ease of operation. A totally original and unique Electro Permanent system is controlled electronically and the clamping zone comprises of a series pf alternate poles. An electric impulse of very high magnitude but of a very short as the chuck is switched ON with the job completing the magnetic circuit the magnets work at BH. Rem & hence is able to provide a magnetic energy perfectly suitable for heavy cuts and thrusts during Grinding, Planning and Milling operations. With these properties we can provide you performance results which has so far been unobtainable from conventional permanent magnetic chucks and hardly obtained in best electromagnetic chucks available.

The solid construction of the EPM chuck eliminates mechanical distortion and unlike electromagnetic chucks there is in heat generation hence the chuck when once attached to the machine bed will be as geometrically stable as the machine itself providing working surface with uniform holding power required of precision machining. The chuck is entirely static and hence it is not subject to mechanical wear.

The Electronic Control unit is specially designed for Easy and Safe operation of Electro Permanent Magnetic Chucks. Power circuit is controlled by Thrusters and is operated by Remote Control. The switching On/Off of the chuck is done by means of Illuminated push-buttons. The Power consumption is considerably reduced saving almost 98% of precious energy, as only a current pulse for few seconds is required to switch the chuck on and off. Hence the running and maintains cost of the EPM chucks are virtually nonexistent. When in operation the chuck is entirely isolated & independent of power supply. This gives total security against POWER FAILURE and eliminates any risk of accidental release of work piece.

EPM chucks are available in Grinder series and Milling series in sizes from 200 mm to 1500mm in length and 150 to 400mm in width having longitudinal or transverse poles. Large Magnetic area can be arranged by multiple mounting of chucks which can be operated by a single controller. Special designed to suit yiour particular applications. They are supplied in full working order complete with side plates and power supply cable.

• No electricity required to keep the chuck ON.
• All Metal Top Plate of Brass and Steel lamination provides full active area.
• Variable power makes it possible to adjust the magnetic force.
• It drastically reduces the loading, unloading the work pieces.
• Hold all type and sizes of work pieces.
• No heat built up, no deformation provides high precession accuracy.

• For grinding application of all sizes of jobs.
• These chucks are suitable for horizontal spindle surface grinding machines as the main cutting thrust is towards the length of the chuck, poles at right angle of the wheel give more gripping of the job.

• These chucks are also available in long pole design.
• Large area can be arranged by multiple mounting of chucks side by side which can be operated by a single controller.
• Special purpose chucks can also be designed to suit particular applications.
• Pole pitch of 2mm (1.5+0.5) can be made at extra cost.

Star Trace, a quality driven company has been manufacturing and supplying top-class Handheld Gauss Meter, which gives outstanding performance. Our range of Digital Gauss Meter is manufactured from the highest quality raw materials to ensure better quality of products and customers satisfaction. Digital Gauss Meter Model S 20 B is a low cost Digital Hand Held Instrument for measuring D. C. magnetic fields using Hall Probes. It has two ranges 20 K Gauss. It has developed and manufactured in calibration facility ensures quick check of calibration.

Star Trace, a quality driven company has been manufacturing and supplying top-class Handheld Gauss Meter, which gives outstanding performance. Our range of Digital Gauss Meter is manufactured from the highest quality raw materials to ensure better quality of products and customers satisfaction. Digital Gauss Meter Model S 20 B is a low cost Digital Hand Held Instrument for measuring D. C. magnetic fields using Hall Probes. It has two ranges 20 K Gauss. It has developed and manufactured in calibration facility ensures quick check of calibration. All the controls are mounted on the front panel and are clearly designed. An attractive plastic cabinet with carrying cum tilt bracket makes the instrument light in weight and portable. LED display gives direct reading with 1gauss resolution on the 2k range and 10 gauss resolution on the 20 K range. The unit is supplied with a calibrated transverse Hall Probe of 50 mm x 1.5mm with the actual sensing area of 1sq.mm from the tip.

Floatation Machine uses in classifying in non-ferrous and ferrous metal mineral. SF is the mechanical agitation type. It can own draw the inspiration and the pulp; Compared to A, its spirit is big , and the power loss low, and the impeller lap wears lightly; JIF has the self-absorption ability, the suction intensity big, and it may adjust the air input in 0.1 m3/min -1m3/min; the impeller diameter is small, the rotational speed low, consuming electricity few, also advantageous for the automatic control.

• The capacity of air suction is large, the power consumption is low.
• Every Cell has three functions of air suction, slurry suction and flotation simultaneously being unique in flotation return circuit without need for any supplementary equipment, the circuit change is convenient for horizontal location.
• The slurry cycle is rational, the settlement of coarse sand can be reduced into full play.
• The regulation is convenient to equip auto and electro-controlling arrangements for slutty level.

The Destoner work as a densimetric separator of the stones from the grain. It separates the different impurities by weight. Its removing system allows the separation of Small stones from grain before the other treatments. This unit is equipped with several regulation systems which allow the machine to be used for a wide range of products such as nuts, seeds, any kind of dry legumes or paddy.

The following regulations are of specific interest:

• Regulation of the product flow.
• Regulation of the speed of the air according to the density of the product to destone.
• Sieves angle adjusting system in order to make easier the separation by gravity.
• Stones outlet control to prevent any obstruction.
• Sieve oscillation adjusting system, improving the production thanks to the acceleration of motion.
• Regulation of the speed of the product outlet modifying the projection angle, in order to increase the machine production and improve the separation process.

Double destoner consists of two layer of sieve box fitted with Unbalanced Motors for giving vibratory movement. Complete removal of small & large Stones is ensured.

Star Trace Electro Magnetic vibrators are connected to an a. c. supply system with protective conductor by means of a power unit. Power unit are required for the operation of the vibratory units at the prescribed oscillation frequency and for the continuous and practically powerless open or closed loop control of the oscillation amplitude, and hence of the delivery flow.

A complete range of modules ensures a great variety of applications, e.g. closed - loop control of the oscillation amplitude, controlled mill feeding, the integration of conveyor units in super systems controlled by a process computer.

The power units can be connected to supply systems with all the usual system voltages. Non- standard versions are available.

It has been specially designed keeping in mind the hazards that are normally encountered with conventional chips and swaft conveyors. The hinged steel belt is pressed ;in extra heavy duty sheet and perfect guiding of rollers ensures minimum friction and noise free operation: The body compact in size and occupies small space but due to extra chip space can handle large volume of chips. The continuous operation ensures least machine down time and minimum labour. The moving permanent magnets mounted on endless chain underneath the stationery stainless steel sheet attracts ferrous chips and slide them on plate to the discharge end. The coolant separated from chips flows to the coolant tank through an over flow so that even floating chips get attracted by moving magnets and get conveyed.

We Star Trace Pvt.Ltd are one of the fast growing manufacturers, exporters and suppliers dealing withmagnetic head pulleyof various specifications. We have grown amid competition from competitors and this we dedicate to the strict quality checker and continuous incorporation of new technology into our manufacturing process. Ourmagnetic head pulleyis sold globally as we meet international standards.

The popularly knownmagnetic head pulleyis used widely in industries for separation of magnetic material from non-magnetic substances. They are used in almost every other industry where this necessity of separation arises. In particular the food industry uses tomagnetic head pulleyto increase the quality of end product. Raw materials are subjected to themagnetic head pulleywhich have chances of contamination of ferrous material which would lower the quality as well as damage other parts of the machines it passes through. Introducing amagnetic head pulleyinto the process stream is sure to have a positive impact on sales

Construction ofmagnetic pulley:

Themagnetic head pulleyhas an easy to understand construction and operation. The parts that go into the making of themagnetic head pulleyare the magnetic head of the pulley belts to convey, permanent magnet in the pulley and a diverter. The raw materials that is to be cleansed of iron impurities is fed on to the conveyor and when they reach themagnetic head pulleyirony particles if any will stick to the conveyor while the others freely fall down. When the conveyor moves further the ferrous particles are relieved of the magnetic field and drop down. To avoid mixing up of separated feeds a diverter is positioned.

Trends and requirements for sales are changing not only in Chennai, Tamilnadu and India but also globally. Star Trace; as dominant manufacturers, suppliers and exporters have lived up to the expectation of clients with overwhelming sales one such example is theMagnetic Pulley. Eatables and cooking ingredients need high levels of purification as they go directly for consumption; machines which are highly efficient such as theMagnetic Pulleyshow high success percentage. Associate with us & benefit from our experience as manufacturers, suppliers & exporters.

• Homogeneous mixing independent of particle size and density.
• Free particle movement.
• Minimal heat generation
• Gentle mixing
• Low chear

• Quick inspection
• Easy cleaning

• Fast emptying
• Reduced segregation
• Minimal residue

• Various steel options available.

• Low friction
• Minimal wear
• Low maintenance
• Low running cost

• Overlapping paddles
• Optimal particle movement
• Fluidization
• Short mixing time
• Control of main particle movement
• Insignificant dynamic forces on structural steel work and buildings

The complete design of STAR TRACE Mixer Combine fast mixing with slow shaft speed and gentle product handling resulting in highly homogenous mixes after extremely short mixing times.

Carefully positioned paddles on two low speeds, counter rotating shafts create a fluidized zone with low power consumption.

This means very low shear and friction which in turn makes the mixer ideal for fragile products which cannot tolerate rough handling.

We are able to add liquids at much higher rates than normally possible, due to the high particle movement capacity and fluidization of the particles. All the material surfaces are constantly being exposed for maximum dispersion. It is possible to add small or large amounts of liquid, with high or low viscosity to powders, granules or pellets.

The STAR TRACE mixer consists of twin drums with two counter rotating rotors and specifically angled paddles. The rotors overlap in the centre of the mixer and the paddles completely sweep the bottom and mix all the material at the same time.

In zone B the materials have a main movement counter clockwise at the perimeter of the mixer.

Simultaneously there are movements in the fluidized zone A both up and down, left and right and back and forth, All the time with space between the particles allowing free and random movement.

The interaction of the two zones is the key to the unique fore berg mixing Technology as all particles are transported into a highly homogeneous mix.

The STAR TRACE mixer is very flexible in filling volume. The model number indicates the NOMINAL filling level i.e., the level just above the rotor shafts, and is not to be mistaken for the total mixing volume.

From our nominal filling level of 100% variations from 40% to 140% can be tolerated with the same perfect mixing results. The mixing time may be a few seconds longer than normal when mixing very small or very large batches.

Screw Washers are an effective way to wash, dewater, deslime and control the bottom end of the gradation.

A large pool area provides maximum retention of desirable product sizes, while a rising current system floats off the excess "fines".

• Simple to operate
• Limited maintenance
• Low power consumption

• Simple structure
• Water saving
• No pollution
• Easy to maintain
• Durability

1. It is of simple structure, the bearing device of impeller drive is separated from water and materials with water, to avoid in a large degree that the bearings are damaged by being soaked with water, sand or some polluted things.
2. When it is used for cleaning sand in quarries, it has many advantages compared with the traditional spiral one.
3. There is little loss for medium-sized and fine sand and stone powder. The grade and the fineness of the sand for construction after being washed can be up to the national standards, such as "sand for construction" and "cobble and broken stones for construction".

Horizontal Blenders can be customized to meet each individual customers needs.

Available in Commercial Duty, Standard Duty, Heavy Duty and Extra Heavy Duty construction. Each Blenders is sized and engineered to meet our customers specifications. The units are available in carbon or stainless steel construction and optional seal, spray lines and gate designs can be recommended. Jacketed units are manufactured to meet heating and cooling requirements.

• Pigments and Resins
• Chemicals
• Detergents additives
• Herbicides
• Insecticides
• Teflon Flakes
• Roofing Products
• Architectural Coatings
• Detergents additives
• Hazardous Waste Stabilization
• Cement and Grout
• Brake Lining Compounds
• Compounds
• Carbon Black and Graphite
• Wood Flour and Pigments
• Tobacco Products
• Tea Leaves
• Coffee
• Spices
• Baking Ingredients
• Cereal Ingredients
• Vitamins
• Pharmaceuticals

Feed bins and stockpiles can seldom be utilised to their full capacity because of poor material flow resulting from rat-holing and bridging. Star Trace 'Vibrobins' units impart a 'lift and shear' motion to the material, breaking up compacted layers and preventing rat-holing and bridging.

Powered by vibratory motors, 'Vibrobins' can be fitted with a range of cone liners including abrasion-resistant steel, stainless, rubber and HTPE and UHMWPE for use on particularly stickly substances.

Available in diameters ranging from 3650mm, Star Trace 'Vibrobins' units can discharge materials at rates of up to 2000t/h.

Main Uses Of VIBRATORY MOTORS

• Plastics
• Food
• Petro-chemical
• Process/Packaging
• Mining
• Cement
• Power Stations

Main Application Of Ball Vibrator

• Assisting the flow of material from chutes and hoppers.
• Compaction of material in containers or moulds.
• Seperation of various sizes of material on screens.
• Process/Packaging
• Noise level range 75 to 85 dBA.
• Maximum temperature 100C -220C.

Main Benefits Of Screen Separator

• Low power consumption
• Varied range of applications
• High processing rate per unit area of screen
• Accurate separation
• Minimum screen building

We are the main supplier of this product.

The motivation is through a unbalanced motor with a double extended shaft, fitted at both ends with eccentric weights .The top weight on the motor shaft rotates in a plane close to the center of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane, which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate.