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Other Products / Services #31889

Magnetic Sweeper

Magnetic Sweeper are extensively used in parking lots, lawns, air ports, warehouses and workshops forclearing the scattered scrap iron. These Magnetic Sweepers have simple structure, and can perform in all environment conditions except high temperature conditions. Our Magnetic Sweeper features a handle that makes the metal discharge convenient and faster. It provides powerful magnetic field that ensures complete removal of ferromagnetic material. Our magnetic sweepers clear important traffic areas of dangerous scrap iron and reduce the possibility of costly flat tires or personal injury. We manufacture and distribute magnetic sweepers for any size job. Push type models clear airless and walkways with 12" - 36" sweeping widths, available with or without easy load release. Hang type sweepers (18" to 96" models) attach to trucks of fork lifts and will lift a 3 ½. Long 16 penny nail from 5" off the ground! Our 72" and 96" trailer type sweepers tackle the really big jobs-roads, parking lots, runways and more. All models feature strong, permanent magnetism, quality construction and operate on paved or unpaved surfaces. We're your best source for magnetic sweepers. Applications : Widely used in workshop, parking lot, lawn, warehouse even air port. Features

It can work under different environments except high temperature condition.
Simple structure, elegant aesthetic appearance.
Easy to operate and easy to maintain, these powerful magnetic tools never need re-magnetizing.
The powerful magnetic field functions directory to the floor, can remove ferromagnetic materials completely.
Through the adjustment of handle, it can discharge materials faster and more convenient.

The Magnetic sweeper is simple to use, collecting any ferrous materials that it moves over. Once these materials have been picked up and are being firmly held to the internal magnet system, an integrated pull device is located within the handle, which lifts the magnet away from the extraction face, releasing the ferrous materials to your chosen discharge point.

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Vibratory Furnace Charger

Our Vibratory Furnace Charger offers precise charge enhancement capabilities, automated batch control and optional scrap drying. Vibratory Furnace Charger that we provide is specifically designed so as to control the fumes and direct the charge into the center of the furnace. Vibratory Furnace Charger can also be motorized so as to move it forward, backward, up, down, or transversely. Additionally, in some special applications our Vibratory Furnace Charger can be entirely radio controlled making it independent of rails. Operating PrincipleThe required amount of scrap metal is loaded into the storage hopper at the loading point. The trolley then carries the vibrating feeder along with the storage hopper to the furnace charging point. Here, the vibrating feeder is energized and the material is effectively discharged into the furnace as per the required capacity. As the metal is melted down, fresh batch of metal can be fed into the furnace thereby keeping the furnace full. The capacity of the vibrating feeder can be varied by varying the amplitude of variations. The amplitude of vibrations can be varied by adjusting the position of centrifugal weights or by using a variable frequency drive (optional). A control panel specially designed to suit individual client requirement depending on the sequence of operations required is provided. Advantages

Very fast as compared to manual charging of furnace thereby enabling optimum use of the melting system.
Extremely controlled charging of material into the furnace.
Prevents damage to the furnace lining since the material is properly guided into the furnace so as to avoid the material from hitting the furnace walls.
No direct exposure of manpower to the furnace thereby preventing dangerous accidents due to metal splash (since the operator can carry out the operations at a very safe distance).
Minimum heat loss of the furnace since the charging process can be maintained continuously at the required rate

Features

Patented charge feeder nosepiece expands to prevent jams, fits tight to furnace hood to contain fumes and any potential splashback, and directs charge into center of furnace to reduce furnace damage.
Noise reduction vibrating feeder troughs for quiet loading and unloading.
Heavy duty vibratory feeder designed for 24/7, 365 operation with little maintenance requirements reduces your planned downtime.
Two-mass, natural frequency charge feeder design requires very little energy to operate, reducing your energy costs.
Variable speed material discharge

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Stone Screening Plant

Ours is the known name in providing turnkey solutions for Stone Crushing And Screening Plant. We are specialized in the fabrication of Stone Crushing And Screening Plant from 25 years, which made us a leader in this domain. We offer customized packaged solution to meet the clients requirements in every sense. We accomplish all phases of the entire project which starts from the implementation process that includes procurement, engineering, fabrication, construction, commissioning and training.

Equipment

Primary Jaw Crusher

Secondary Impact Crusher

Single Deck Vibrating Screen

Four Deck Vibrating Screen

Trouhged Belt Conveyor

Electrical Panel

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Vibratory Motor

Vibratory Motor that we offer is acclaimed for its robust construction, high loadable, zero noise and low maintenance. Our Vibratory Motor is totally enclosed 3Phase, squirrel cage induction motor with adjustable eccentric weights mounted at both ends of the shaft to set up vibrations during rotation. The design of the shaft and the selection of the bearings are specifically done in order to make it withstand heavy radial loads. The Vibratory Motor is widely used in power stations, petro-chemical, food, plastics, mining, cement, process/packaging, etc. Technical Data
Centrifugal Force Range : From 42 to 14250N
Operating torque range suitable for vibrating units : From 3.6 to 3600 Kgs
Working Weight Range : From 1 to 6000 Kgs.
Power Connection : From 3Phase current with 50 Hz 415V A.C.
Rated consumption : 0.1 to 10KW
Ambient Temperature : Upto 60 deg.C
Degree of Protection : IP 65as in DIN 40 050, P.2 OR IP 55as in DIN IEC 34, Part 5
Insulation Class : F class
Features
Increased efficiency.
Enhanced reliability & low maintenance.
Rugged construction for tough environment.
Cylindrical roller bearing. Prelubricated for long life.
Robust design, body made from high grade C.I. casting
Totally dust proof air cooled design. Can operate in dusty environments.
Winding F-Class insulated. Impervious to dust, moisture & vibrations.
Vibration force adjustable from zero to maximum by adjusting position of unbalance weights
ApplicationsThese motors are used in various material handling equipment such as vibrating screens, conveyors and feeder. They are also used on hoppers, silos to prevent congestion of material flow. Foundry shake-outs and compacting machines use these motors for fast and efficient operation. Their Special Essential Characteristics are :
One of two lifting lugs.
Absolutely secure centrifugal mounting.
Quality-tested components, each motor tested under load.
Reliable starting by means of a high-powdered starting torque.
Permanent and well legible setting marketing of the unbalanced weights.
Vibration-proof joining through the considerable Tensility of the mounting screws.
Dust-tight and water-tight through a sealing covering with special circular rubber washer.
Universal mounting facilities through an optimum choice of inter spacing in the base mounting.
Embedded in high-quality impregnating resin vibration-proof winding, insensitivity to damp and dust.
Generously dimensioned cylindrical roller bearing, self lubricating maintenance-free, long life expectancy

Specifications

Type Maximum Operating Torque KgCm Maximum Centrifugal Force Suitable for Vibratory Equipment within Weight Range of Kg to Kg Weight Approx Rated Output KW Rated Current of 50Hz 415V A

2-Pole motor with approximately 2800rpm

ST-4 4 2200 20 70 22 0.19 0.8

ST-6 8 4000 50 100 24 0.37 1

ST-8 12 6100 110 360 28 0.75 1.4

ST-10 21 10200 200 610 44 1.1 1.6

4-Pole motor with approximately 1440rpm

ST-4X 22 2250 35 70 24 0.19 0.8

ST-6X 35 4300 55 175 31 0.37 0.9

ST-7X 52 6400 100 275 36 0.51 1.1

ST-8X 78 9500 1600 415 50 0.75 1.5

ST-10X 125 16000 300 730 72 1.1 1.9

ST-12X 150 22000 350 900 76 1.49 2.3

6-Pole motor with approximately 950rpm

ST-10W 210 11450 160 410 96 1.1 1.8

ST-12W 420 22950 460 960 120 1.49 3

ST-14W 630 34600 750 1500 150 2.3 5.7

ST-16W 960 52600 1030 2180 285 2.74 6.5

ST-18W 1275 70150 1480 3000 320 3.87 9

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High Gradient Drum Separators

we manufacture, export, and supply high intensity & high gradient drum separators. The high intensity & high gradient drum separators offered by us are extensively used in non electric separators to separate tramp iron from non magnetic materials that are processed in bulk quantity for the purity of end products. Also, our high intensity & high gradient drum separators recover metals having commercial value and protects processing plant and machinery. salient featuresdrum consisting of high energy rare earth neodymium permanent magnetsstrong and rugged constructionautomatic separator of iron impuritiescompletely enclosed design that avoids dusting & pollutionhigh intensity & high gradient drum separators treats.mineralchemicalsfoodflour plasticsgrainssandcementfertilizersabrasivesglassslagoresrockrefractorssize rangestandard drum diameters : 300 mm, 400 mmdrum width range : 300 mm to 1200 mmother sizes as per requirement.

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Magnetic Sweepers

We are reputed manufacturer, exporter, and supplier of the finest quality magnetic sweepers. The magnetic sweepers offered by us clear important traffic areas of dangerous scrap iron and decrease the risk of costly flat tires or personal injury. We manufacture and distribute of powerful magnetic sweepers for any size job. All models of magnetic sweepers feature strong permanent magnetism, quality construction, and operate on paved or unpaved surfaces. These highly quality magnetic sweepers is available with us at market leading prices. magnetic sweepers typespush type models clear airless and walkways with 12" - 36" sweeping widths, available with or without easy load releasehang type sweepers (18" to 96" models) attach to trucks of forklifts and will lift a 3 long 16 penny nail from 5" off the ground! our 72" and 96" trailer type magnetic sweepers tackle the really big jobs-roads, parking lots, runways and more

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High Gradient Roll Separators

our company is the pioneer in the manufacturing, exporting, and supplying indigenous high intensity & high gradient roll separators. These high intensity & high gradient roll separators are extensively used for dry material in the domestic market and can separate different types of materials in diverse industries efficiently and economically. Our company makes use of high energy rare earth neodymium permanent magnets, which are assembled in a proprietary configuration to manufacture high intensity & high gradient roll separators. about high intensity & high gradient roll separatorsthe configuration generates a force of magnetic attraction that can be utilized for processing different materials from ferromagnetic to weakly paramagneticthese are extensively used for dry material in the domestic market and can separate different types of materials in diverse industries.

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Horizontal Ribbon Blender

we present highly efficient horizontal ribbon blender that can be customized to meet different requirements of the clients. Available as commercial duty, standard duty, heavy duty and extra heavy duty construction, this horizontal ribbon blender is sized and engineered to meet our clients specifications. The horizontal ribbon blenders are available in carbon or stainless steel construction and optional seal, spray lines and gate designs can be recommended. Jacketed units of these horizontal ribbon blenders are fabricated to meet heating and cooling requirements. used in
pigments and resins
herbicides
chemicals
insecticides
roofing products
architectural coatings
brake lining compounds
detergents additives
wood flour and pigments
teflon flakes
detergents additives
hazardous waste stabilization
cement and grout
compounds
carbon black and graphite
tobacco products
tea leaves
coffee
spices
baking ingredients
cereal ingredients
vitamins
pharmaceuticals
.

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Bin Vibrators

We manufacture, export and supply precision-engineered Bin Vibrators. Our Bin Vibrators are a competent and economic solution to keep up the free flow of product from bins, hoppers and chutes with a direct and positive result on the bottom line. Whether the requirement is to guarantee constant and uninterrupted material flow, or to reduce the requirement of manual manipulation of a bin hopper or bulk material, this Bin Vibrator enhances the productivity and reduces the production costs. The accurate location of Bin Vibrators is of greatest importance in achieving maximum efficiency from the selected model. Curved SurfacesTo mount a vibrator to a curved surface, you can select a bracket made from a channel section or a bent plate. Rectangular HoppersMount vibrator and mounting channel as has been done for a curved surface or conical hopper. In the case, a stiffener obstructs mounting, mount the vibrator in the middle of panel next to the stiffener. Hopper with Sloping DischargeMount the vibrator on the center line of the hopper, as close to the discharge as possible.

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Horizontal Twin Drum Blender

we are amongst the eminent horizontal twin drum blender manufacturer, supplier and exporters in chennai, tamil nadu. Our horizontal twin drum blender comes in customized specifications as well as with standard designs. Our horizontal twin drum blenders are simple to use and very effective for heavy duty. We produce constrict and technically advanced horizontal twin drum blender for various industries. This horizontal twin drum blender is effectively manufactured to get high productivity with a proper control on the caliber of mix. features
this horizontal twin drum blender comes in variety of twin drum mixing systems
consists of twin drums with two counter rotating rotors and specifically angled paddles, the rotors overlap in the centre of the mixer and the paddles completely sweep the bottom and mix all the material at the same time
in zone b the materials have a main movement counter clockwise at the perimeter of the mixer
simultaneously there are movements in the fluidized zone a both up and down, left and right and back and forth, all the time with space between the particles allowing free and random movement
the interaction of the two zones is the key to the unique mixing technology as all particles are transported into a highly homogeneous mix
from our nominal filling level of 100% variations from 40% to 140% can be tolerated with the same perfect mixing results. The mixing time may be a few seconds longer than normal when mixing very small or very large batches
very flexible in filling volume, the model number indicates the nominal filling level i.e., the level just above the rotor shafts, and is not to be mistaken for the total mixing volume
mixing is movement of each particle to an exact position with other particles, and to prevent segregation of already mixed material. the fluidized zone provides
homogeneous mixing independent of particle size and density
free particle movement
minimal heat generation
gentle mixing
low chear
large access doors ensure
quick inspection
easy cleaning
large discharge doors give
fast emptying
reduced segregation
minimal residue
steel fabrication
various steel options available
low power consumption guarantees
low friction
minimal wear
low maintenance
low running cost
twin mixer shafts provide
overlapping paddles
optimal particle movement
fluidization
short mixing time
control of main particle movement
insignificant dynamic forces on structural steel work and buildings
fast and gentle high precision mixing
the complete design of mixer combine fast mixing with slow shaft speed and gentle product handling which results in highly homogenous mixes after a short mixing time
carefully positioned paddles on two low speeds, counter rotating shafts create a fluidized zone with low power consumption
this means very low shear and friction which in turn makes the mixer ideal for fragile products which cannot tolerate rough handling
versatile for liquid additionsliquids can be added at much higher rates than normally possible, due to the high particle movement capacity and fluidization of the particles. All the material surfaces are continuously exposed for maximum dispersion. It is possible to add small or large amounts of liquid, with high or low viscosity to powders, granules or pellets.

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Gold Processing Plant

Gold Processing Plant is specifically designed to carry out tasks like crushing, grinding, benefaction, and smelting. Gold Processing Plant is used for extracting the mineral contents from the mining tailings. Our Gold Processing equipment includes Gold Concentrator, Slurry Pumps, Shaking Table for Gold, Mineral Jig for Gold, Spiral Separator, Dewatering Screen for Gold, Ball Mill for Gold, Jaw Crusher, Cone Crusher, Belt Conveyors, Vibrating Feeders, Hydroclone, Grizzly Feeder for Gold, Electrowinnings and Gyratory Crusher. We also provide turnkey solutions for the process so as to ensure complete satisfaction to the clients. Features
Customized services
Precision engineered equipments
Reliable services
List of Gold Processing Equipment
Gold Concentrator
Slurry Pumps
Shaking Table for Gold
Mineral Jig for Gold
Spiral Separator
Dewatering Screen for Gold
Ball Mill for Gold
Jaw Crusher
Cone Crusher
Belt Conveyors
Vibrating Feeders
Hydroclone
Grizzly Feeder for Gold
Electrowinnings
Gyratory Crusher
Gold Extraction from Tailings
Star Trace has been providing a standard technique for extracting the mineral contents from the mining tailings. Star Trace will start the process by sample testing through the mineral content of the tailings.
After the successful result, Star trace will supply the equipment and training process to extracting the mineral concentration. And also we will provide the client for the concentrated extraction.
Tailings is always an unnecessary by product of the mining from an environment.
The damaging materials into surrounding soil have leach environmentally by these tailings are also left in the piles. This process is mostly affects the water tables and wildlife for years to come.
Star Trace process radically reduces the acid forming in the content of mineral by tailings using the extraction process of mineral. Thus, in the result of the tailings of the cleaner and the process of extraction in the significant amounts of the invaluable minerals.
By using our products it provides the profit to the clients and our technology is use to stop damage to the environment.
Gold Extraction from Tailings Consist of following method
Gravity Separation
Flotation
Leaching-Cyanidation
Electrowinning

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Mineral Jig

Mineral Jig is metal recycling equipment belongs to double rows eight chamber side plug-fuse type. Mineral Jig separates as per the proportion of the gangue minerals (density) by using water as a medium. Our Mineral Jig can separate from large size to small size in different dressing systems, as the working face of jig is trapezoid, each slot can be independently controlled. Our Mineral Jig is widely used in the metal gravity separation like tungsten, tin, gulch-gold, iron, manganese and iron brown, pyrite, mercury, titanium, antimony, lead, tantalum, niobium, etc., and all kinds of metal smelting, slag metal recycling and dressing. Specifications
Easy operation
Water-recycling & energy-saving
Large treatment capacity
Seaworthy & durable

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Magnetic Drum

Magnetic Drum Magnetic drum type magnetic separator is most useful non electric separator for separating tramp iron from non magnetic material processed in bulk quantity for the purity of end products, recovery of metal having commercial value and protection of processing plant and machinery. These are widely used in all the processing industry for separation of iron contamination from mineral, chemicals, food, flour plastics, grains, sand, cement, fertilizers, abrasives, glass, slag, ores, rock, refractor and any other products.

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Vibrating Equipment

Grown with the years of business expertise, we manufacture a wide range of Vibrating Equipments for heavy machinery work assist (Vibrating Equipment). Our manufacturing unit follows the quality of reliability to provide the highly loadable quiet running and low cost maintenance facility. Our Vibrating Equipments are fabricated with high quality raw materials that are procured from the noted vendors. We provide many options in this section such as: Vibratory MotorVibratory FeederVibro ScreenBin VibratorPiston ImpactorScreen SeparatorElectro Mechanical FeederVibrating Grizzly Screen FeedersBall VibratorCircular Motion Inclined ScreensTubular Feeders/ConveyorsVibration MeterVibro Energy Finishing MachineDewatering ScreenTest Sieve ShakerTandem Vibratory Road RollersVibrating TableElectro Magnetic VibratorVibrating TumblerVibrating ShifterLinear Motion ScreenExtra Heavy Duty Vibrating Feeders

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Grate Magnet

Features High-grade SS construction , High-intensity magnets , Low maintenance ,

Applications Chemical industry , Food processing , Cereals and pulses ,

Specifications

Flowchart of Magnetic Grates

Bulk Density (Kgs./Hr)

Size Square
Inches Cu M/Hr. Weight
Kgs 640 Kgs./Cu.M. 800 Kgs./Cu.M. 960 Kgs./Cu.M. 1120 Kgs./Cu.M.

08W08L 64 23 25.8 500 550 650 750

10W10L 100 30 32.5 700 800 1000 1200

12W12L 144 50 50.2 1000 1200 1500 1700

14W14L 196 70 58.8 1350 1700 2000 2300

16W16L 256 90 82.1 1700 2100 2500 3000

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Magnetic Drums

STL 's wet permanent magnetic separators are offered in sizes of dia.1200 mm and 916mm in Lengths of up to 3000mm. Three basic separator designs are available for cobbing, roughing and finishingcleaning applications. Each type can be supplied in single drum or multiple drum stages of taco nite or magnetite and also for recovery for magnetic medium in dense media plants. The stationary magnet yoke is an assembly of strontium-ferrite permanent ceramic magnets. The rotating drum is available with optional rubber or stainless steel covers. The magnetic flux pattern will match the tank configuration for optimum performance.

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Impulse Magnetiser

We are a major Manufacturer, Exporter and Supplier of Impulse Magnetiser. This Impulse Magnetiser comprises of magnetisation fixtures that helps in magnetising, demagnetising and calibrating magnet systems like electro motors, sensors, loudspeakers, etc. The Impulse Magnetiser offered by us is acclaimed for its compact design and sturdy make. Features like built-in current monitor, analog voltage monitor, digital voltage setting, etc., make this Impulse Magnetiser a reliable choice. Based on 2000 Volt magnetisation technique, the Impulse Magnetiser offers hassle free performance for a long period of time. It offers proven quality in compact design. Operation of magnetisation equipment in a 24 hour / seven day a week industrial environment requires only the best design and components. Our goal is to be invisible! No problems or concerns with this machine.We use a 2000 Volt magnetisation technique. The combination of 2000 V with medium capacitors allows for moderate magnetization impulses. This gives more magnetization field in the magnets with lower losses in the steel. Its maximum energy of 10000 Ws meets a wide range of magnetization tasks. Features
2000 Volt max. Voltage
10000 Ws Energy
25, 000 A max. current
Siemens PLC
Digital operator panel
Digital voltage setting
1 V accuracy
Analog voltage monitor
Fixture temperature monitor
Built-in current monitor
Compact design
Single shift 1 year warranty

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Wet Drum Separator-2

Stl is one of the leading manufacturers of ore dressing equipment. The present range of stl process equipment enables us to provide complete packages. wet drum separator constitutes an important part of the product range and are known for advanced engineering design and excellent performance. because of continuous development in separator technology stl can offer a complete line of wet drum magnetic separator to the mining and mineral industries. stl's industrial wet drum separator is offered in sizes of dia.1200 mm and 916mm in length up to 3000mm. Three basic separator designs are available for cobbing, roughing and finishingcleaning applications. Each type can be supplied in single drum or multiple drum stages of taconite or magnetite and also for recovery for magnetic medium in dense media plants. The stationary magnet yoke is an assembly of strontium-ferrite permanent ceramic magnets. The rotating drum is available with optional rubber or stainless steel covers. The magnetic flux pattern will match the tank configuration for optimum performance. stl's magnetic wet separator dia 916 x 300 mm is the smallest full-scale separator in the 916 series and is primarily used for pilot plant tests. The separator can be delivered in concurrent, countercurrent and counter rotation versions. stl's magnetic wet separator for laboratory use has drum dimensions dia. 600 x 285 mm and dia. 200 x 100 mm and are suitable for batch or continuous testing. The test results from the stl laboratory separators correspond closely to those obtained in full-scale operation. stl's magnetic wet separators have been developed in close cooperation with the swedish mining industry for treatment of magnetite. Aprime consideration in its advanced engineering design has been high capacity, improved metallurgical performance and highest availability. The separator is constructed as a separate unit consisting of drum with magnet yoke, tank and drive package, all mounted on a heavy-duty frame. The design of the frame allows any number of units to be connected in series as multi-stage installation. This design offers a flexible flow sheet layout. the drum shell is made of non-magnetic stainless steel with abrasion-resistant wear cover and sealed heads of cast rigid aluminum alloy. The drum shaft runs in spherical, self-aligning antifriction bearings. adjustment of magnet yoke and drum the magnet yoke is mounted on the stationary drum shaft and its position can 0 be adjusted (+-35 ) by a lever at the end of the drum shaft to optimize running conditions in accordance with tank design and type of ore. The gap between tank and drum, which determines the pulp flow speed, can be adjusted vertically by shims inserted under the bearing housing and shaft support. Horizontal adjustment is by slotted holes. drive unit the standard drive train consists of a shaft end mounted torque arm speed reducer outside the tank with v-belt pulley driven from a standard electric motor. This arrangement provides a smooth protected transmission and has several advantages compared to chain drives. Also other driven arrangements can be supplied. the v-belt drive is protected by a steel guard. As an alternative the separator drive unit can be supplied with an easily removable fiberglass cover. These covers protect the entire drive unit and motor, with opening for lubrication maintenance and inspections. the steel v-belt guard is preferred for users in extreme climatic conditions, e.g. Tropical and subtropical. feed and discharge box the feed box is designed for high capacities with a uniform distribution of pulp over the full length of the drum. Removable tramp screens can be provided as an option. the discharge box is bolted to the heavy-duty frame and designed to give a smooth and easy discharge of the concentrate. Wear surfaces are typically rubber-lined. iron recovery a series of investigations have been made to study the effect of magnetic field strength on feed rate and iron recovery. it is evident from the results shown on the diagram to the left how the capacity and recovery figures increase at higher field strength. The studies are made on dia.916mm separator fed with a magnetite ore ground to 75% minus 0.044mm (325 meshes) and separated at 30% solids by weight. the diagram to the right shows the importance of correct tank design with respect to particle size. as shown increased magnetic field strength, gives decreased relative iron losses in the tails for finer fractions. It also proves that the countercurrent tank configuration produces a better recovery than the concurrent type in the fine particle range at the same magnetic field strength. For coarser fractions, the concurrent type is superior. influence of different drum diameters for many years, drum diameters 600mm, 760 mm and later on 916 mm dominated the sales of wet low intensity magnetic separators. realized the advantages of the larger drum diameter and was first to introduce the 1200mm diameter drum. The results from actual operations confirm the vast improvements in performance and capacity with 1200mm drums. the feed to the separators consists of partially martisied magnetite ore ground to 75% minus 0.044mm (325 meshes) and the purpose was to produce a concentrate containing less than 1% sio2. a comparative study was also made using different drum diameters but with the same magnetic field strength rating 850 gauss. The curves shown (right) are a summary of this study. Another advantage worth noting with increased drum diameter is higher concentrate densities and grade. tank configurations in the concurrent separator, the product enters the feed box from which it is uniformly distributed over the full length of the drum. The pulp passes over a weir in the tank, which directs flow against the drum, where upon the magnetic particles immediately, are attracted to the drum. The concentrate is carried forward by the drum and passes through a gap where it is dewatered before leaving the separator. The tailings are discharged through adjustable bottom valves. for best separation results feed pulp density should be 35- 45% by weight solids. the pulp level must be kept constant and approximately 25mm above the lower edge of the drum. This level is adjusted with the bottom valves and is reached when pulp overflows the tank side weirs. The standard stl concurrent separators is capable of handling material with particle sizes up to 6mm special tanks can be supplied for coarser material. the operation of the countercurrent separator differs from that concurrent type in that the tailings are forced to travel in the opposite direction to the rotation of the drum. extra water can be added through specially designed jet pipes, by which sedimentation of coarser particles is avoided. the stl countercurrent separator can handle fluctuating flows within wide limits. Best operating results are obtained at about 30% solids by weight. This type of separator can handle particle size up to 0.8mm (20 mesh). Adjustment of pulp level is not required. the counter rotating separator is recommended for applications where recovery is more important than grade. The pulp flows in opposite direction to the drum rotation and the extended magnet angle provides an extra long pick-up zone for maximum recovery. the particle size handled can be up to 3-4mm (5mesh). The best operating performance is obtained with pulp containing 30 - 40% solids by weight. a special type of separator is available for dense media recovery, requiring ability to treat dilute pulps with low content of very fine magnetic particle at extremely high recoveries. The dense media recovery separator has a modified tank of concurrent type with an extra long pick-up zone. A specially designed high gradient assembly is recommended for treatment of very dilute media. magnetic field strength the magnetic systems consist of ceramic strontium ferrite magnets and are designed to produce highest flux, gradient and flux patterns to match each tank configuration. the magnet systems have the highest field strength in the pick - up zone, and gradually decreasing strength in the transport and dewatering zones. above are shown typical field strength charts for stl magnetic wet separators dia. 1200mm. application guidelines the capacity varies considerably depending on metallurgical criteria. Most important variables are magnetic susceptibility characteristics of the magnetic particles, degree of liberation and size of the feed. mechanical features of the separator as tank design, magnet system and drum diameter do of course affect the capacity. The following capacity figures can be used as guidelines for stl magnetic wet separators in iron ore processing.

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Trommel Drive

We are offering trommel drive ( other product for gold). Trommel drive :(other product for gold)vibrating trommel screen are used to separate materials into various sizes for further processing, or for end use. Depending on particular need, the material is separated by passing it through a vibrating screen box which has a number of different sized screens or meshes, which the material falls through like a sieve, the material falls onto attached conveyors which stock pile the end products. The end products can then be used in the building and construction industries. features of vibrating trommel screen:high screening efficiencyhigh capacity and reliabilitylong bearing lifetimeeasy maintenance

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Ultrasonic Screen Separator

We bring forth highly efficient Ultrasonic Screen Separator for our valued customers. With large process capacity, Ultrasonic Screen Separator has screening efficiency of up to 80%. Our valued customers can avail Ultrasonic Screen Separator in different specifications as per their requirement. Benefits
Screen frame support by rubber spring suspension, low noise, power consumption, dynamic load device is small, so no special requirements on the installed base
The use of force distribution to the ore pulp, the pulp flow rate to reduce screen surface to extend screen life while allowing the pulp evenly spread on the screen. Surface, helps to improve the efficiency of processing and screening.
Multiple parallel, small occupancy, it can achieve maximum parallel rd, extend the original multi-feed principle
Dual vibrator configuration linear vibration with patented technology recycling pulp, the feed material of fines grade
Frequency design, effective control of particle size screening, more rational use of mesh grading
Spray corrosion resistance, surface treatment equipment, effectively extend equipment life, reduce the amount of equipment maintenance
Configuration high quality, high opening rate, long life of proprietary products-anti clogging polyurethane mesh (fine mesh of 0.1mm), to ensure the lowest production costs
Longer screening material flow region length, faster transmission speed, maximally screen
Applications
Iron ore, limenite ore concentration plants Used to size control and concentrate grading. High frequency vibration fine screen screening efficiency, the product is enriched under the effect of screening significantly, thereby increasing the selection of selected grade (concentrate grade can be an increase of 1% to 3%). As the classification efficiency improves, the average particle size concentrate thickness, so that the concentrate filter conditions improve, with cake moisture decreased 0.5% to 1%.
Tungsten Ore, Tin, Da Ore, Niobium Ore Concentration Plants Such ore are more brittle, heavy and thin screen can be used to replace high frequency vibration spiral classifier, cyclone classification, or with their combination of classification to significantly reduce between 8% to 15%, while the grinding system processing capacity of about 20 to 30%.
Glass Raw Material Quartz Sand, Feldspar Concentration Plants Quartz rod mill product fractions are wide, angular and more difficult to screen. The use of high frequency vibration fine screen stables production of qualified products.
Kaolin Concentration Plants Used to control the final product size or high gradient magnetic separator before every coarse.
Techanical Parameters
Vibration frequency 1, 500 times/min.
Separation concentration 0.074mm.
Feeding Concentration : 25 50% (determined according to material property).
Handling Capacity : 30 300 tones/hour (different separation amount leads to different separation size).
Feeding Loops : 3, 4, 5.
Screen Surface Incidence : 20 30* (determined according to separation size).
Mesh Pore : determine mesh size according to separation size and material property.
Noise : - 80dB.
Ambient Temperature : not exceeds 20-40 C.
Feeding Ways : three-way, four-way, five-way.
Vibration Motor : three-phase, 230V/4, 400V-50HZ, customized by U.S. Martin Company, imported .
Electric vibrator exciting force 0-80, 000N, adjustable.
Lubrication Oil : special high-temperature oil
High Frequency Ultra fine Vibrating ScreenThe fine screen uses two mutually independent screening system components, which is two traditional fine screen mounted on the same movable frame. Driven by a vibrator, each system consists of two pieces of screen mesh and equips with pulp tank lined with wear resistant polyester between the screen mesh with sprinklers, the products on screen can completely reversed and cracked into pieces in recycled pulp making tank to separate crude and fine material. Feeding MethodThe mandatory ore separating, a patent technology can spread pulp evenly on the screen to improve screening efficiency and processing capability. Secondary Recycled Pulp Making TechnologyThe nozzle of the device compensates water directly to one or more recycled pulp making tanks, and the screening material is completely reversed and cracked into pieces in recycled pulp making tank. When the material moves downwards along screen surface, the most effective wet classification and the uttermost material separation can be gained by repeated pulp making and various screening. It is especially remarkable that compensating water directly to recycled pulp making tank can avoid the quick wear of screen mesh via compensating water directly to screen surface and the crude-escape phenomenon of material on screen via penetrating screen mesh forcible. High frequency ultra-fine vibrating screen with dust-proof structureThe fine screen uses the principle of multi-stage screening, with long screening material flow region and much quicker transmission speed, and can remove the fine-grained level material from the feeding uttermost, greater screening capacity and effect can meet dry screen sub-job requirements, open or full closed anti-dust structure with maintenance side door can be used.

Specifications

Type Vibration Frequency Times/min Separation Size mm Capacity Ton/ set.h Motor kw Screening Area Sq.m Dimensions mm

HFUFVS-33-1007 1500 0.074 -- 6.0 30-120 3.75 4.41 4050X1500X3500

HFUFVS-44-1007 1500 0.074 -- 6.0 40-150 5.5 5.88 5000X1500X3900

HFUFVS-55-1007 1500 0.074 -- 6.0 50-200 5.5 7.45 5650X1500X4200

HFUFVS-33-1207 1500 0.074 -- 6.0 35-130 5.5 5.25 4600X1800X3500

HFUFVS-44-1207 1500 0.074 -- 6.0 45-180 5.5 7.03 5200X1800X3900

HFUFVS-55-1207 1500 0.074 -- 6.0 60-220 5.5 8.88 5800X1800X4250

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Laboratory Jaw Crusher

We are offering laboratory jaw crusher.Laboratory applications:star trace laboratory jaw crusher is mainly used for a variety of rocks or ores with medium hardness , which is the most important laboratory equipments in metallurgy, geology, building material, chemical industry. The suitable materials are pyrite stone, limestone, basalt, rock phosphate, barite, alloys, coal & coke, etc. The machine structure of lab jaw crusher:this series of jaw crusher is composed of machine body, eccentric shaft, belt pulley, fly wheel, movable jaw, side guard, gap adjustment screw, return spring, fixed jaw plate and movable jaw plate. This series of crusher have: high crushing ratio, regular finished product size, simple structure, reliable operation, easy to maintain and other characteristics. Lab jaw crusher operating principle:for this crusher, crushing way is squeeze-press type, motor drive belt and belt pulley , through eccentric shaft to make movable jaw move up and down. When the movable jaw rises, the angle between toggle plate and movable jaw plate will become large, so that moving the movable jaw plate closed to the fixed jaw plate, meanwhile the material is pressed, rubbed, grinded for many times; when the movable jaw plate down, the angle between toggle plate and the movable jaw plate will become small, with the effect of spring, the movable jaw plate will leave fixed jaw plate, at this time, the crushed material has be discharged out from the crushing chamber. With the motor continuous rotation, the movable jaw plate will make a periodic crushing and discharging to realize continuous crushing.

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Electromagnetic Hammer

We are offering highly efficient and durable Electromagnetic Hammer that is very easy-to-use and widely applied in various industries for different applications. Our Electromagnetic Hammer requires less maintenance and consumes low power, which makes it more preferable. Electromagnetic Hammer avoids the probability of self-ignition and also helps in smooth functionality of down side, convening and collection equipment of the system, thus ensures consistent quality, low downtime, low losses and lump free end product. Operational FeaturesElectromagnetic hammer consists of a stator and rotor, which are made out of high grade strip lamination to minimize iron losses. The part movement of the rotor shaft directly transmitted to hammer stoker electronic controller controls the excitation of hammer coil. Base MountingBase plate is essential to prevent dent crack formation of the chamber wall due to continuous hammering. During installation please ensure that the distance between chamber surface and base plate should be 71mm (at top ) & 65 mm (at bottom ) to obtain maximum efficiency.

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Hydrocyclone Machine

Hydrocyclone Machine that we bring forth finds its application in mine-chosen technique in numerous metal mines. The specifications of the Hydrocyclone Machine can be selected on the basis of grinding processing capacity, over fall fineness and sedimentation concentration. We are able to offer standalone, parallel connection machine or machine series in such specs as 50, 75, 100, 125, 150, 200, 300, 350, 500, 660 Fine sand, less than 37m, in gangue cannot be used as dam materials during selecting mine. Hydrocyclone Machine mainly used in the following works :
Regrinding for fine mine classification
Dam and back fill for gangue
Classification for section I closed circuit grinding
Classification for section II closed circuit grinding
Mud-removing before selection and after selection

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Hammer Mill Machine

82,000 /Unit Get Latest Price

Brand Name Star Trace

Machine Weight 1500 Kg

Size 800 x 800

Material in size 60 mm

Material out size 22 mm

Capacity 10 tph

Shaft En8 material

Feature Outstanding crushing ratio, Optimum running costs, Long service life

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Drum Separator

STAR TRACE Magnetic Drum Separator is primarily designed and manufactured as low field intensity type separator. They have an open magnetic system with the magnetic poles located in one plain. Low field intensity separator is employed for separating iron particles from bulk material whenever foreign iron disturbs the subsequent process sequences. It is also used for removing or enriching strongly magnet content of dry type minerals.

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Magnet Coils

FEATURES Optimum temperature rise, 24" standard leads

STAR TRACE Electromagnets OnOff capability and be controlled in automated sheet metal handling system.Through the application of controlled DC electrical Current, electromagnets offer controlled holding power and on- command release of ferrous steel parts.Ideal for the handling of thick ferrous items such as steel plate, forgings, die castings and other non-flexing items.

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Magnetic Rollers

As Magnetic Pulley Manufacturers and exporters, our aim is to provide the highest quality magnetic head pulleys while remaining the most reliable suppliers globally. Our range of magnetic pulleys extends from permanent magnetic pulleys to Electromagnetic pulley sand Permanent Pulleys, including Rollers for Conveyors. The Magnetic Head Pulley provides efficient ways in removing ferrous contaminants from powdery, Granulates materials like ore,

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Vibrating Feed Furnace Charger

Type Vibratory Furnace Charger

Color Brown, Grey, Light White, White

Voltage 110V, 220V, 380V

Condition New, Used

Automatic Grade Automatic, Fully Automatic, Manual, Semi Automatic

Power Source Electric

Warranty 2 Yrs, 3 Yrs, 6 Months 1 Yr

Power Supply 415 volts, 3 phase

Capacity 2 ton/hrs

Tray Length 2500 mm

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Ball Vibrator

Star Trace Pvt Ltd is a reputed dealer in manufacturing and exporting of pneumatic ball vibrator in India.Star Trace pneumatic ball vibrators are manufactured with a rustproof extruded aluminium body fitted with hardened steel races on which a steel ball rotates.

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Automatic Vibro Sifter

94,000 - 94,500 /Piece Get Latest Price

Type Vibro Sifter

Weight 100-1000kg, 1000-2000kg, 2000-3000kg, 3000-4000kg, 4000-5000kg

Color Brown, Green, Grey, Light White, Silver, White

Voltage 110V, 220V, 380V, 440V

Condition New, Used

Automatic Grade Automatic, Fully Automatic, Manual, Semi Automatic

Power 1-3kw, 3-6kw, 6-9kw, 9-12kw

Driven Type Electric, Hydraulic, Mechanical, Pneumatic

Warranty 1year, 2years

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Industrial Magnet Plate

Material Cobalt, Iron, Nickel

Diameter 0-50mm

Thickness 0-10mm, 10-20mm, 20-30mm, 30-40mm, 40-50mm

Application Industrial Use

Color Black, Grey, Metallic, Shiny Silver, Silver, Smoke-grey

Surface Finishing Non Polished, Polished

Feature Durable, High Coercivity, Prefect Finished

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Wet Drum Separator-1

Stl is one of the leading manufacturers of ore dressing equipment. The present range of stl process equipment enables us to provide complete packages. wet drum separator constitutes an important part of the product range and are known for advanced engineering design and excellent performance. because of continuous development in separator technology stl can offer a complete line of wet drum magnetic separator to the mining and mineral industries. stl's industrial wet drum separator is offered in sizes of dia.1200 mm and 916mm in length up to 3000mm. Three basic separator designs are available for cobbing, roughing and finishingcleaning applications. Each type can be supplied in single drum or multiple drum stages of taconite or magnetite and also for recovery for magnetic medium in dense media plants. The stationary magnet yoke is an assembly of strontium-ferrite permanent ceramic magnets. The rotating drum is available with optional rubber or stainless steel covers. The magnetic flux pattern will match the tank configuration for optimum performance. stl's magnetic wet separator dia 916 x 300 mm is the smallest full-scale separator in the 916 series and is primarily used for pilot plant tests. The separator can be delivered in concurrent, countercurrent and counter rotation versions. stl's magnetic wet separator for laboratory use has drum dimensions dia. 600 x 285 mm and dia. 200 x 100 mm and are suitable for batch or continuous testing. The test results from the stl laboratory separators correspond closely to those obtained in full-scale operation. stl's magnetic wet separators have been developed in close cooperation with the swedish mining industry for treatment of magnetite. Aprime consideration in its advanced engineering design has been high capacity, improved metallurgical performance and highest availability. The separator is constructed as a separate unit consisting of drum with magnet yoke, tank and drive package, all mounted on a heavy-duty frame. The design of the frame allows any number of units to be connected in series as multi-stage installation. This design offers a flexible flow sheet layout. the drum shell is made of non-magnetic stainless steel with abrasion-resistant wear cover and sealed heads of cast rigid aluminum alloy. The drum shaft runs in spherical, self-aligning antifriction bearings. adjustment of magnet yoke and drum the magnet yoke is mounted on the stationary drum shaft and its position can 0 be adjusted (+-35 ) by a lever at the end of the drum shaft to optimize running conditions in accordance with tank design and type of ore. The gap between tank and drum, which determines the pulp flow speed, can be adjusted vertically by shims inserted under the bearing housing and shaft support. Horizontal adjustment is by slotted holes. drive unit the standard drive train consists of a shaft end mounted torque arm speed reducer outside the tank with v-belt pulley driven from a standard electric motor. This arrangement provides a smooth protected transmission and has several advantages compared to chain drives. Also other driven arrangements can be supplied. the v-belt drive is protected by a steel guard. As an alternative the separator drive unit can be supplied with an easily removable fiberglass cover. These covers protect the entire drive unit and motor, with opening for lubrication maintenance and inspections. the steel v-belt guard is preferred for users in extreme climatic conditions, e.g. Tropical and subtropical. feed and discharge box the feed box is designed for high capacities with a uniform distribution of pulp over the full length of the drum. Removable tramp screens can be provided as an option. the discharge box is bolted to the heavy-duty frame and designed to give a smooth and easy discharge of the concentrate. Wear surfaces are typically rubber-lined. iron recovery a series of investigations have been made to study the effect of magnetic field strength on feed rate and iron recovery. it is evident from the results shown on the diagram to the left how the capacity and recovery figures increase at higher field strength. The studies are made on dia.916mm separator fed with a magnetite ore ground to 75% minus 0.044mm (325 meshes) and separated at 30% solids by weight. the diagram to the right shows the importance of correct tank design with respect to particle size. as shown increased magnetic field strength, gives decreased relative iron losses in the tails for finer fractions. It also proves that the countercurrent tank configuration produces a better recovery than the concurrent type in the fine particle range at the same magnetic field strength. For coarser fractions, the concurrent type is superior. influence of different drum diameters for many years, drum diameters 600mm, 760 mm and later on 916 mm dominated the sales of wet low intensity magnetic separators. realized the advantages of the larger drum diameter and was first to introduce the 1200mm diameter drum. The results from actual operations confirm the vast improvements in performance and capacity with 1200mm drums. the feed to the separators consists of partially martisied magnetite ore ground to 75% minus 0.044mm (325 meshes) and the purpose was to produce a concentrate containing less than 1% sio2. a comparative study was also made using different drum diameters but with the same magnetic field strength rating 850 gauss. The curves shown (right) are a summary of this study. Another advantage worth noting with increased drum diameter is higher concentrate densities and grade. tank configurations in the concurrent separator, the product enters the feed box from which it is uniformly distributed over the full length of the drum. The pulp passes over a weir in the tank, which directs flow against the drum, where upon the magnetic particles immediately, are attracted to the drum. The concentrate is carried forward by the drum and passes through a gap where it is dewatered before leaving the separator. The tailings are discharged through adjustable bottom valves. for best separation results feed pulp density should be 35- 45% by weight solids. the pulp level must be kept constant and approximately 25mm above the lower edge of the drum. This level is adjusted with the bottom valves and is reached when pulp overflows the tank side weirs. The standard stl concurrent separators is capable of handling material with particle sizes up to 6mm special tanks can be supplied for coarser material. the operation of the countercurrent separator differs from that concurrent type in that the tailings are forced to travel in the opposite direction to the rotation of the drum. extra water can be added through specially designed jet pipes, by which sedimentation of coarser particles is avoided. the stl countercurrent separator can handle fluctuating flows within wide limits. Best operating results are obtained at about 30% solids by weight. This type of separator can handle particle size up to 0.8mm (20 mesh). Adjustment of pulp level is not required. the counter rotating separator is recommended for applications where recovery is more important than grade. The pulp flows in opposite direction to the drum rotation and the extended magnet angle provides an extra long pick-up zone for maximum recovery. the particle size handled can be up to 3-4mm (5mesh). The best operating performance is obtained with pulp containing 30 - 40% solids by weight. a special type of separator is available for dense media recovery, requiring ability to treat dilute pulps with low content of very fine magnetic particle at extremely high recoveries. The dense media recovery separator has a modified tank of concurrent type with an extra long pick-up zone. A specially designed high gradient assembly is recommended for treatment of very dilute media. magnetic field strength the magnetic systems consist of ceramic strontium ferrite magnets and are designed to produce highest flux, gradient and flux patterns to match each tank configuration. the magnet systems have the highest field strength in the pick - up zone, and gradually decreasing strength in the transport and dewatering zones. above are shown typical field strength charts for stl magnetic wet separators dia. 1200mm. application guidelines the capacity varies considerably depending on metallurgical criteria. Most important variables are magnetic susceptibility characteristics of the magnetic particles, degree of liberation and size of the feed. mechanical features of the separator as tank design, magnet system and drum diameter do of course affect the capacity. The following capacity figures can be used as guidelines for stl magnetic wet separators in iron ore processing.

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Vibrating Screen ( Other Product For Gold)

We are offering vibrating screen ( other product for gold). vibrating screen :(other product for gold)the type universal vibro screen is a new generation vibratory screening machine characterized by low profile, efficient protection of support structure from vibrating masses and virtually noiseless operation. The various versions of these vibro screens permit its use for:wet and dry screeningcoarse and fine separations and are widely used in steel millsmineral beneficiation plantschemicalmining food and fertilizer industriescoal preparation plants and many others. The standard range of screens from 300x900mm to 3000x9000mm in single and multi deck configuration.

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Permanent Magnet Lifter

The quick, safe and easy way to lift ferrous materials and work pieces. These are two Pole Permanent Magnetic Lifters. The two poles are at the bottom of the lifter. These lifters use high grade Magnets for producing strong magnetic flux path through the two poles. The lifter is placed on the MS flatblock that is to be lifted.

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Wet Drum Separators

We are offering wet drum separators.Wet low intensity magnetic separators :stl is one of the leading manufacturers of ore dressing equipment. The present range of stl process equipment enables us to provide complete packages. Magnetic wet separators constitute an important part of the product range and are known for advanced engineering design and excellent performance.As a result of continuous development in separator technology stl can offer a complete line of magnetic wet separators to the mining and mineral industries. Applications of wet low intensity magnetic separatorsthe capacity varies considerably depending on metallurgical criteria. Most important variables are magnetic susceptibility characteristics of the magnetic particles, degree of liberation and size of the feed.As summary of the field experience and confirmed by test runs, following advantages can be emphasized when using the dia. 1200mm separators specially for new projects:reducing the total number of separators required.Lower operation and maintenance costs.Less number of pumps, pulp distributors, etcless occupied floor space.Lower building cost.

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Magnetic Hole Cleaner

We are offering magnetic hole cleaner. Everlast compact most simple and useful magnetic hole cleaner for removing iron particles from blind holes after drillingtapping operation. Hand magnetsstar trace circular or rectangular type handmagnets allows to lightly change over the magnetic force just with one hand. Employing permanent magnets, this newly developed product ensures extremely powerful attraction. It can be used in a wide range of fields for machining, casting, food chemical processing etc. Or for collecting the iron pieces scattered on the floor or mixed in the medium for putting and other operation.

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Barrel Grate Seperator

We are offering barrel grate seperators. This separator provides 'final magnetic action' on bulk foods. Chemical, pharmaceuticals, etc, being packaged in barrels similar type containers. These units are the result of many requests for a portable type magnetic separator for use in a final separating action as materials of large containers. The bank of grate magnets are placed in the housing in a staggered position and lock into place with the support bars fitted into the grooves of the preceding grate. A unit of standard construction has stainless steel tubes with mild steel frame, flange and handles. On stainless steel units the frame, flange and handles are also of stainless steel.

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Electro Magnetic Vibrators

INTRODUCTION:Application:Star Trace Electro Magnetic vibrators are connected to an a. c. supply system with protective conductor by means of a power unit. Power unit are required for the operation of the vibratory units at the prescribed oscillation frequency and for the continuous and practically powerless open or closed loop control of the oscillation amplitude, and hence of the delivery flow.A complete range of modules ensures a great variety of applications, e.g. closed - loop control of the oscillation amplitude, controlled mill feeding, the integration of conveyor units in super systems controlled by a process computer.

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Over Band Magnetic Separators

We offer Over Band Magnetic Separators.INTRODUCTION :Over band Magnetic Separator has been developed to handle high volume product stream flows that exceed the limitations of standard permanent suspended magnets. These models are available in both, manual onoff or automatic, self cleaning system designs. Electrical Power Supplies to operate the magnets are also available and recommended to ensure proper electrical power is supplied to the magnet. CONSTRUCTION :Two U-section pieces are fixed on the Magnet by fastening ears and are supporting bearings of Drums. Drums are equipped with shafts mounted on removable hubs. All bearings equipped with stakes for tightening the belt. The belt is driven by a Reduction Gear Coupled to Electric Motor or Geared Motor by Vee- belts. APPLICATIONS :Coal IndustriesAbrasive IndustriesChemical IndustriesPaper and Pulp IndustriesCeramic IndustriesRubber IndustriesPetroleum IndustriesAnimal Feed IndustriesRecycling IndustriesMineral Processing

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Electromagnets

We are offering electromagnets. Introductionstar trace electromagnets onoff capability and be controlled in automated sheet metal handling system. Through the application of controlled dc electrical current, electromagnets offer controlled holding power and on- command release of ferrous steel parts. Rectangular & round electromagnets:provide concentrated holding power and high responsiveness in manual or automatic applications. Para11el pole electromagnets:ideal for lifting or pick and place application where parts have uneven surfaces or odd shapes.they can be custom machined to specifically fit the applications. Multi - pole electromagnets:ideal for the handling of thick ferrous items such as steel plate, forgings, die castings and other non-flexing items. Str electromagnet features1.optimum temperature rise2.24" standard leads3.tapped mounting holescustom designs and options1.extended lead lengths & lead protection2.controlled holding power with optional variable power supplies3.selcted card locations4.retractile cords

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Magnetic Sheet Separator

Magnetic sheet separator are designed to reduce costs and increase safety when destacking steel sheet stock. A constant powerful magnetic field automatically separates the sheets. As fast as the top sheet is removed, the next sheet instantly moves up. The operator quickly and safely handles one sheet at a time -no-longer is prying of sticky, oily, pre-finished or polished sheets necessary. Also eliminated are die damaging due to double sheets magnetic sheet separators will handle steel sheets of almost any length, width or shape. For maximum effectiveness, locate the separator at a corner(s) of large sheets and in the center of the width or length on smaller sheets. Separator placed opposite each other on small sheets will actually float the sheets. The sheets near the top of the stack separator instantly from a 34" to 112" gap, depending on sheet thickness and size. As soon as the sheets are removed from the separator, they are no longer magnetized. benefits:permanent magnetizedconvenient cary handledurable welded constructionnon-corrosive enclosure options:custom sizesmounting optionsextra power models

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Test Sieve Shakers

we offer Test Sieve Shakers.Particle size is one of the most important properties of any bulk material. Electromagnetic Vibrating Test Sieve Shakers are engineered to provide dependable, accurate particle analysis, quickly and consistently.Typical sample analysis applications include handling a variety of material characteristics, such as :Pharmaceutical ingredients, powder and granular.Chemical processing materials, powder and granular.Aggregate materials, sand, cement, fire rock and gravel.Test Sieve Shakers electromagnetic design offers many equipment-feature benefits compared with manual or motor-driven units. The electromagnetic shaker combines sharp, vertical motion with rotary motion at 3, 600 vibrations per minute for optimum performance. These high speed, straight-line vibratory actions minimize particle deterioration, provide faster particle separation with improved accuracy and assure uniform particle size distribution.Electromagnetic drives also assure outstanding durability with virtually no maintenance or part replacement. There are no motors to overheat or burn out, no belts, gears, pulleys or other moving components to wear and lubrication is not required.Operation is simple. The operator places the nested sieves on the shaker, with the material being analysed in the top sieve and pushes the handle down to lock the sieves in position. The unit preset timer is then actuated to test the material sample. This time-control device guarantees uniformly-timed sample analysis. A rheostat control can be set to a fixed voltage value to assure a consistent analysis of all particle samples. despite line voltage variations. All design and operation noise levels conform with IS standards.

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Tubular Feeders

Tubular Feeders ensure that all the material safely transferred from the feed hopper to the required destination.Available in round or square sections , Star Trace Tubular Feeders are manufactured in a range of sections from 100 mm to 500 mm and in lengths of up to 6.5 meters.Powered either by vibratory motors or electromagnetic drive units Star Trace Tubular Feeders can be operated at tube angles from 14 uphill to 15 declination.

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Bin Vibrator

We offer Bin Vibrator.Feed bins and stockpiles can seldom be utilised to their full capacity because of poor material flow resulting from rat-holing and bridging. Star Trace 'Vibrobins' units impart a 'lift and shear' motion to the material, breaking up compacted layers and preventing rat-holing and bridging.Powered by vibratory motors, 'Vibrobins' can be fitted with a range of cone liners including abrasion-resistant steel, stainless, rubber and HTPE and UHMWPE for use on particularly stickly substances.Available in diameters ranging from 3650mm, Star Trace 'Vibrobins' units can discharge materials at rates of up to 2000th.

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Electro Magnetic Hammer

We offer Electro Magnetic Hammer.Electromagnetic hammer with new lock. we are manufacturing hammer since 1996. We are developed new hammer design. ours hammer, maintenance cost is very low & easy. Our hammer requires very less electric power so you save your electricity. The process of self- ignition in spray drying plants can lead to spontaneous explosion exactly electromagnetic hammers provided on spray drying chamber help in avoid possibility of self ignition, also hammer help in smooth functioning of down side, convening and collection equipments of the system thereby ensuring, low losses, low downtime, consistent quality, lump free product and smooth operation. Operational features:Electromagnetic hammer consists of a stator and rotor, which are made out of high grade strip lamination to minimize iron losses. The part movement of the rotor shaft directly transmitted to hammer stoker electronic controller controls the excitation of hammer coilBase Mounting:Base plate is essential to prevent dent crack formation of the chamber wall due to continuous hammering. During installation please ensure that the distance between chamber surface and base plate should be 71mm (at top ) & 65 mm (at bottom ) to obtain maximum efficiency.

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Ball Mills

We offer Ball Mills.INTRODUCTION:Ball mill is a key equipment to grind the crushed materials, and the ball mill is widely used in powder-making production line including cement, silicate, new-type building material, refractory material, fertilizer, ore dressing of ferrous metal and non-ferrous metal, glass ceramics, etc. And the ball mill can grind various ores and other materials with dry type and wet type. There are two kinds of ball mill, grate type and overfall type due to different ways of discharging material. Working Principle:Ball Mill is a horizontal rotating device transmitted by the outer gear. The materials are transferred to the grinding chamber through the quill shaft uniformly. There are ladder liner and ripple liner and different specifications of steel balls in the chamber. The centrifugal force caused by rotation of barrel brings the steel balls to a certain height and impact and grind the materials. The ground materials are discharged through the discharging board thus the grinding process is finished.FEATURES:Ball mill is an efficient tool for grinding many materials into fine powderThe ball mill is used to grind many kinds of mine and other materials, or to select the mineBall mill is widely used in building material, and chemical industryThere are two ways of grinding: the dry way and the wet wayBall mill can be divided into tabular type and flowing type according to differentexpelling mineTo use the ball mill, the material to be ground is loaded into the neoprene barrel that contains grinding mediaAs the barrel rotates, the material is crushed between the individual pieces of grinding media that mix and crush the product into fine powder over a period of several hoursThe longer the ball mill runs, the finer the powder will be Ultimate particle size depends entirely on how hard the material you're grinding is, and the time how long the ball mill runs

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Rod Mills

Introduction:We are offering rod mill crusher widely used, its performance has reached the international advanced level, is the most effective, practical and reliable rod mill sand, for the production of abrasives, refractories, cement, quartz sand, grit, slag powder, copper ore, iron ore, gold ore, concrete aggregate, asphalt aggregate and other hard, brittle materials crushing and the broken, especially for artificial sand process of adjustment fineness mesh. Is a highly efficient, energy-saving gravel sand making equipment, 50% energy saving than traditional sand making machine, is currently the world's advanced sand making equipment. Rod mill sand making machine is widely used in metal and non-metal mines and water building materials sector grinding various ores or rocks .rod mill sand by the motor through reducer gear reducer and the surrounding low-speed synchronous motor drive or directly through the surrounding large gear reduction drive, the drive cylinder rotation. Cylindrical body with an appropriate grinding media - steel bars. Grinding media in the role of centrifugal force and friction, has been elevated to a certain height, was thrown down or drain off the state down. Was milled material from the mine mouth into the cylinder continuously inside the movement shattered grinding media, and through the overflow and continuous power to the mine product from the plane to the next section of processes operating. Suitable for wet crushing, coarse grinding various hardness ores and other materials, especially for artificial sand process of adjustment fineness mesh. Rod mill sand and gravel industry is widely used in construction sand gravel equipment, mainly for feldspar, quartz, river gravel processing of raw materials such as ore crushing. Cylinder rotates at a constant speed, the friction and grinding action of centrifugal force to be thrown up to a certain height, so that the material under attack grinding, sand achieve the purpose.

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Screw Conveyor

We offer Screw Conveyor.INTRODUCTION:We have a specialized dedicated team in the design and construction of screw conveyors. Each conveyor is spoke to the customer's requirements, infinite choices for size, speed, material or application.ConeyMixFeedElevateMaterials such as sugar, cement, biomass, effluent, sludge cake, food stuffs, animal feed, ash, refuge, glass cullet, granules, limestone, salt, sand, wheat and barley. These are used to transport bulk materials in a horizontal or inclined plane. The design of the conveyor is dependent on operating conditions, the type of transported material and its properties. Traffic enforcement can be controlled by changing the speed of propulsion.Screw Conveyor main partsBody (tube or trough)Worm (spiral shaft with iron)End BearingsHopperDump-tipsDriveFeatures:High quality motor and gear box, with heavy duty design, large torqe and low noiseOutside tube complete with one inlet, one outlet, end flange, ball joint , inspection windowStandard fitting parts, middle bearing, end bearing, splined shaft couplingLifting eyes on each tube section, convinient for transport and installtionSmall diameter, great efficiency, high throughout ratesTechnical Specification for Screw Conveyor:Make : Star TraceEquipment : Screw ConveyorCapacity : 25 TphMaterial : Pet Coke HandlingTrough Dia : 255 MmTrough Length : 3000mm (Inlet & Outlet Center Distance)Flight : Mild SteelTrough : Mild SteelEnd Cover : Mild SteelScrew Shaft : Mild SteelScrew Axis Speed : 30rpmFeed Opening : 250mmOutput Opening : 250mmScrew Pitch : 250mmBearing : Four Hole Flange BearingBearing Make : Ntn Japan (Imported)Drive : 1.5 Kw, 1440 Rpm, 3 Phase, 415v, 50hz, with Reduction Gear Box

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Permanent Magnet

Suspended Permanent MagnetsSeparator are designed for high separation performance in over-the- belt conveyor applications. These heavy duty permanent magnets incorporation all welded construction are particularly effective in removing tramp metal in high volume applications.Produces strong magnetic field attraction. The separator body adopts rare earth permanent magnetic materials featuring high remanence, high coercivity and high energy as magnetic source. The property is persistent with high temperature stability.The steel is chosen from the national famous material enterprise (national inspection-exempted product) with high purity material and advanced manufacturing process to ensure the property will not affected by ambient temperature and mechanical vibration.

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P. R. Maheswaran (Star Trace Pvt. Ltd.)

Old No:5 New No:7, Jeevanandham street, Redhills, Red Hills, Chennai, Tamil Nadu - 600052, India

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Type

Vibration Frequency Times/min

Separation Size mm

Capacity Ton/ set.h

Motor kw

Screening Area Sq.m

Dimensions mm

HFUFVS-33-1007

1500

0.074 -- 6.0

30-120

3.75

4.41

4050X1500X3500

HFUFVS-44-1007

1500

0.074 -- 6.0

40-150

5.5

5.88

5000X1500X3900

HFUFVS-55-1007

1500

0.074 -- 6.0

50-200

5.5

7.45

5650X1500X4200

HFUFVS-33-1207

1500

0.074 -- 6.0

35-130

5.5

5.25

4600X1800X3500

HFUFVS-44-1207

1500

0.074 -- 6.0

45-180

5.5

7.03

5200X1800X3900

HFUFVS-55-1207

1500

0.074 -- 6.0

60-220

5.5

8.88

5800X1800X4250

Type	Maximum Operating Torque KgCm	Maximum Centrifugal Force	Suitable for Vibratory Equipment within Weight Range of Kg to Kg		Weight Approx	Rated Output KW	Rated Current of 50Hz 415V A
2-Pole motor with approximately 2800rpm
ST-4	4	2200	20	70	22	0.19	0.8
ST-6	8	4000	50	100	24	0.37	1
ST-8	12	6100	110	360	28	0.75	1.4
ST-10	21	10200	200	610	44	1.1	1.6
4-Pole motor with approximately 1440rpm
ST-4X	22	2250	35	70	24	0.19	0.8
ST-6X	35	4300	55	175	31	0.37	0.9
ST-7X	52	6400	100	275	36	0.51	1.1
ST-8X	78	9500	1600	415	50	0.75	1.5
ST-10X	125	16000	300	730	72	1.1	1.9
ST-12X	150	22000	350	900	76	1.49	2.3
6-Pole motor with approximately 950rpm
ST-10W	210	11450	160	410	96	1.1	1.8
ST-12W	420	22950	460	960	120	1.49	3
ST-14W	630	34600	750	1500	150	2.3	5.7
ST-16W	960	52600	1030	2180	285	2.74	6.5
ST-18W	1275	70150	1480	3000	320	3.87	9

Flowchart of Magnetic Grates
				Bulk Density (Kgs./Hr)
Size	Square Inches	Cu M/Hr.	Weight Kgs	640 Kgs./Cu.M.	800 Kgs./Cu.M.	960 Kgs./Cu.M.	1120 Kgs./Cu.M.
08W08L	64	23	25.8	500	550	650	750
10W10L	100	30	32.5	700	800	1000	1200
12W12L	144	50	50.2	1000	1200	1500	1700
14W14L	196	70	58.8	1350	1700	2000	2300
16W16L	256	90	82.1	1700	2100	2500	3000