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Star Trace Pvt. Ltd.
Chennai, Tamil Nadu, India
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  5. Magnetic Separators 29 Products available
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Vibrating Equpiment #31889

Geared Force Exciter

We are offering geared force exciter.Star trace is one of the leading company which manufacturing the geared force exciter. Star trace geared force exciter is used in the heavy-duty gearbox to create the linear vibrations for volumed material handling with maximum feed rates. Our geared force exciter provides maximum opearational efficiency. Working principlestar trace gear box is having two types of counter rotating shafts. Each counter shafts having two counter weights to produce linear motion for vibrating feeders, screens and so on. The special care should be taken while manufacturing the counter weights so that the static moment is delivered as we required.the special care should be taken while manufacturing the counter weights so that the static moment is delivered as we required. The gearbox contains hardened and ground gears in a cast housing. The additional holeas are provided in the counter weights is used for adjust the mass according to the required static moment. Our geared force exciter is customized products and depends upon the need with input speed ranging from 750-1500rpm and dynamic moments from 500kgcm-170, 000kgcm. The bearings are accommodated in oil-lubricated due to high-speed operation of the gears. Applications:geared exciters used in sizing, feeding, conveying, desliming, dewatering, extraction, purification, segregation of bulk material in the mining, iron, steel, cement, fertilizer, chemical and ceramics industries.
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Vibro Separator

We are offering vibro separator.Introduction:star trace vibro separator is a unique particle size gradable separator designed for greater capacity per meter square of screening area & over size material discharge with relatively much less percentage fines than other screening machines.Our company has been a leader in manufacturing and supplying a vast variety of screen separators to various industries across the country. We offer horizontal vibro separator and circular vibro separator which come with many special features. Our screen separators are known for their high performance, innovative designs, and affordable prices making them extremely popular among customers working principle:the motivation is through a unbalanced motor with a double extended shaft, fitted at both ends with eccentric weights .the top weight on the motor shaft rotates in a plane close to the center of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane, which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Rugged springs placed over the circular motor base amplifies the vibration.The top weight on the motor shaft rotates in a plane close to the centre of the mass of assembly. Rotation of the top eccentric weight creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery. Increasing the top eccentric mass, increases the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the centre of mass, creating tilt on the screen, giving vibration in vertical & tangential planes. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. The vertical motion also minimizes blinding of screen by "near size" particles. The tangential component of motion is controlled by the angle of lead given to bottom weights with relation to top weight. Variation in lead angle controlled the spiral pattern of material travel over the screen cloth. Speed & flow pattern of material travel over the screen cloth can be set by the operator for maximum throughout & screening efficiency for any screen able product, wet or dry, coarse or fine, heavy or light, hot or cold. Typical material passes rapidly through the screen during its travel to the periphery. The over size material get continuously discharged through a tangential outlet. Applicationsmineral processingceramicfood & beveragesabrasive industrieschemicalpulp & paperrubber industrypharmaceuticalanimal feedeffluent & wastewater treatmentpaint & pigmentssand & gravelpetroleumsugar & syrup benefitsthe following are the benefits of gyratory screen are:low power consumptionvaried range of applicationshigh processing rate per unit area of screenaccurate separationminimum screen buildingscreening up to 200 meshball tray for anti blindingmodular design to yield up to 8 predetermined fractionsdust-free and noiseless processing within closed circuit can be achieved
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Vibratory Motors

We are offering vibratory motors.Introduction:star trace vibratory motors are robust, reliable, high loadable, quiet running and require no maintenance.Star trace vibratory motors are totally enclosed 3phase, squirrel cage induction motors with adjustable, eccentric weights mounted at both ends of the shaft, to set up vibrations during rotation. The design of shaft and the selection of bearings has been carefully done to withstand heavy radial loads. Uses:plasticsfoodpetro-chemicalprocesspackagingminingcementpower stations technical data:centrifugal force range : from 42 to 14250noperating torque rangesuitable for vibrating units : from 3.6 to 3600 kgs.Working weight range : from 1 to 6000 kgs.Power connection : from 3phase current with 50hz 415v a.c.Rated consumption : 0.1 to 10kw.Ambient temperature : upto 60 deg.cdegree of protection : ip 65as in din 40 050, p.2 orip 55as in din iec 34, part 5.Insulation class : f class. Features :the following are the features of vibratory motor:increased efficiency.Enhanced reliability & low maintenance.Rugged construction for tough environment.Cylindrical roller bearing. Prelubricated for long life.Robust design, body made from high grade c.i. Castingtotally dust proof air cooled design. Can operate in dusty environments.Winding f-class insulated. Impervious to dust, moisture & vibrations.Vibration force adjustable from zero to maximum by adjusting position of unbalance weights. Applications :these motors are used in various material handling equipment such as vibrating screens, conveyors and feeder. They are also used on hoppers, silos to prevent congestion of material flow. Foundry shake-outs and compacting machines use these motors for fast and efficient operation.Their special essential characteristics are:one of two lifting lugs.Absolutely secure centrifugal mounting.Quality-tested components, each motor tested under load.Reliable starting by means of a high-powdered starting torque.Permanent and well legible setting marketing of the unbalanced weights.Vibration-proof joining through the considerable tensility of the mounting screws.Dust-tight and water-tight through a sealing covering with special circular rubber washer.Universal mounting facilities through an optimum choice of inter spacing in the base mounting.Embedded in high-quality impregnating resin vibration-proof winding, insensitivity to damp and dust.Generously dimensioned cylindrical roller bearing, self lubricating maintenance-free, long life expectancy.
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Reciprocating Feeder

We are offering reciprocating feeder.Introduction:star trace reciprocating feeder is a kind of machine that makes use of the linkage drag down dip 5 floor do straight reciprocating motion in a roll. It leads to the material , such as coal or other abrasive small, loose granular with little sticky, powdery materials , move from the feeding equipment into another feeding equipment evenly. The position of the crank can be regulated so as to achieve adjustment of feeding capacity. Working principlestar trace reciprocating feeder started automatically dragging the bottom whose inclined angle is 5 degree to make a linear and reciprocal movement on the idlers through flexible coupling, reducer, crank connecting rod, then coal drop continously uniform on the conveying equipment or in other screening equipment.this machine can be designed as reciprocal feeder with hopper and without hopper according to request depending on order. Besides it is used for coal feeding, also used for other small polishing and viscosity scattered materials. Structure featuresit is composed of the main frame, soleplate (coal feeding trough), transmission platform, funnel, paddle door and idlers. After the motor starting work, the soleplate with a tilt angle of 5 is dragged to reciprocate in a linear motion path on the idlers via flexible coupling and reducer, and discharging coal to other equipments. Features:feeding amount can be conveniently adjusted at any time.Simple structure and reliable performance.Matching power and operating cost are both low.Designed with no quick-wearing parts makes equipment maintenance quite convenient.Occupies little space and requires just 15 the investment of medium plate mill.Application:it is mainly used for feeding various non-sticky materials.Mining.Construction.Quarry.Abrasive materials.
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Linear Vibrating Screen

We are offering linear vibrating screen.Introduction :linear vibrating screen uses vibrating motor as vibration source to make the materials be thrown on screen surface and make the sport straight line forward. This device can be equipped with single or multilayer screen to achieve the grading, impurity removing, powder sifting, testing and end washing purposes and so on. It main components: motor, screen, frame, in-feed hopper and output hopper, etc. The motor through vee belt makes the eccentric of the activator start high speed rotation. Operation of eccentric block generates a lot of centrifugal force, stimulate screen forming certain amplitude circle movement. Materials on the tilted screen surface do continuous throwing movement after receiving the impulse given by sieving box. During the process of collision of materials and sifter, the grain which is less than the screen hole will be chosen so as to realize the grading. Features :rapid to replace the mesh, rapid tension.High efficiency, low noise.The way that materials are on the screen surface is long, high screen fineness, large handing capacity.Screen and classify materials, at the same time, transport materials in a long distance.According to the particle size, probability through the sieve, productivity, we can change the screen spacing and dip angle.We can design different sizes and structures according to the production site. Application :chemical industry: resin pigment, medicine, grease, paint, palette, etc.Abrasive material and ceramic industry: building sand, mica, alumina, abrasive, refractory material, slurry, etc.Food industry: sugar, salt, alkali, gourmet powder, starch, milk powder, yeast powder, pollen, food additive, bean milk, juice, etc.Paper-making industry: coated slurry, exhaust liquid, paper making liquid and waste water reclamation, etc.Metallurgy and mining industry: quartz sand, ore, titanium oxide, zinc oxide, etc.Mechanical industry: casting sand, powder metallurgy, electromagnetic material and metal powder, etc.
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High Frequency Screen

We are offering high frequency screen.Main features & advantages:large process capacity, screening efficiency of up to 80%.Multiple parallel, small occupancy, it can achieve maximum parallel rd, extend the original multi-feed principle.Screen frame support by rubber spring suspension, low noise, power consumption, dynamic load device is small, so no special requirements on the installed base.The use of force distribution to the ore pulp, the pulp flow rate to reduce screen surface to extend screen life while allowing the pulp evenly spread on the screen.surface, help to improve the efficiency of processing and screening.Dual vibrator configuration linear vibration with patented technology recycling pulp, longer screening material flow region length, faster transmission speed, maximally screen the feed material of fines grade.Configuration high quality, high opening rate, long life of proprietary products-anti clogging polyurethane mesh (fine mesh of 0.1mm). To ensure the lowest production costs.Frequency design, effective control of particle size screening, more rational use of mesh grading.Spray corrosion resistance surface treatment equipment, effectively extend equipment life, reduce the amount of equipment maintenance. Main application range:iron ore, limenite ore concentration plants used to size control and concentrate grading. High frequency vibration fine screen screening efficiency, the product is enriched under the effect of screening significantly, thereby increasing the selection of selected grade (concentrate grade can be an increase of 1% to 3%). As the classification efficiency improves, the average particle size concentrate thickness, so that the concentrate filter conditions improve, with cake moisture decreased 0.5% to 1%.Tungsten ore, tin, da ore, niobium ore concentration plants such ore are more brittle, heavy and thin screen can be used to replace high frequency vibration spiral classifier, cyclone classification, or with their combination of classification to significantly reduce between 8% to 15%, while the grinding system processing capacity of about 20 to 30%.Glass raw material quartz sand, feldspar concentration plants quartz rod mill product fractions are wide, angular and more difficult to screen. The use of high frequency vibration fine screen stables production of qualified products.Kaolin concentration plants used to control the final product size or high gradient magnetic separator before every coarse. Techanical parameters:vibration frequency 1, 500 timesmin.Separation concentration 0.074mm.Feeding concentration : 25 50% (determined according to material property).Handling capacity : 30 300 toneshour (different separation amount leads to different separation size).Feeding loops : 3, 4, 5.Screen surface incidence : 20 30* (determined according to separation size).Mesh pore : determine mesh size according to separation size and material property.Noise: - 80db.Ambient temperature : not exceeds 20-40 c.Feeding ways: three-way, four-way, five-way.Vibration motor : three-phase, 230v4, 400v-50hz, customized by u.s. Martin company, imported .Electric vibrator exciting force 0-80, 000n, adjustable.Lubrication oil : special high-temperature oil.
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Piston Impactors

We are offering piston impactors. Applications"star trace" piston impactors are developed to cater to applications requiring linear pulsating forces.they are used to promote flow from small hoppers, down feed pipes & chutes. features:inexpensiveeasy to install and maintenance free. Can be used in hazardous areas. Self cooling suitable for temperature upto 200 deg. Adjustable frequency and vibration amplitude. Easy mounting. principle of operation:air impactor is pneumatic piston oscillator. Piston is made to oscillates by the changing direction of flow. The piston mallets continuously at one end while it is cushioned at the other. Since impact has a high energy please rate . It is effective in dislodging stubborn material build-ups. Impact produces considerable noise. But the vibrator is run in short bursts and used for used for remote open air installations. This type of impactor works very well where traditional methods of malleting and poking the material are used.
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Testsieve Shakers

We are offering testsieve shakers.Particle size is one of the most important properties of any bulk material. Electromagnetic vibrating test sieve shakers are engineered to provide dependable, accurate particle analysis, quickly and consistently.Typical sample analysis applications include handling a variety of material characteristics, such as : pharmaceutical ingredients, powder and granular.Chemical processing materials, powder and granular.Aggregate materials, sand, cement, fire rock and gravel. Test sieve shakers electromagnetic design offers many equipment-feature benefits compared with manual or motor-driven units. The electromagnetic shaker combines sharp, vertical motion with rotary motion at 3, 600 vibrations per minute for optimum performance. These high speed, straight-line vibratory actions minimize particle deterioration, provide faster particle separation with improved accuracy and assure uniform particle size distribution.Electromagnetic drives also assure outstanding durability with virtually no maintenance or part replacement. There are no motors to overheat or burn out, no belts, gears, pulleys or other moving components to wear and lubrication is not required.Operation is simple. The operator places the nested sieves on the shaker, with the material being analysed in the top sieve and pushes the handle down to lock the sieves in position. The unit preset timer is then actuated to test the material sample. This time-control device guarantees uniformly-timed sample analysis. A rheostat control can be set to a fixed voltage value to assure a consistent analysis of all particle samples. Despite line voltage variations. All design and operation noise levels conform with is standards.Test sieve shakers are compact, lightweight and can be easily moved to adjacent laboratories or testing facilities. Each shaker holds six 8-inch diameter standard screen full height testing sieves and a bottom pan, or twelve half-height sieves and a bottom pan. Units operate at 230 volt, 50hz, single phase a.c.
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  • P. R. Maheswaran (Star Trace Pvt. Ltd.)
  • Old No:5 New No:7, Jeevanandham street, Redhills, Red Hills, Chennai, Tamil Nadu - 600052, India
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