Other Products / Services #91151

The Toyota-Trtzschler Comber TCO 12can run at higher nip rates due to fewer mechanically limiting factors. On the TCO 12 combing machine, gears are replaced with specially designed, highly dynamic servo motors for the frequent reversal of rotation. With the conventional one-sided drive, the detaching rollers are subject to twisting during each reversal of rotation. This results in a certain variation of combing quality between the 8 combing heads. The double-sided drive ensures uniform motion of the detaching rollers on all eight combing points. This reduces the otherwise process-related irregularities. DISC MONITOR, the latest draw frame quality sensor, has also been integrated. DISC MONITOR provides data for automatic self-optimisation of the machine. Due to the individual drive technology of the combing elements, the piecing process, for instance, is automatically optimised. Furthermore, deviations in lap weight no longer present a problem, since sliver count is permanently monitored and corrected when necessary. The Comber TCO 12 features multi-servo combing which reduces vibrations even at high nip rates. The TCO 12 also has a narrow frame, unlike other combers that have a wide oil bath gear.

Technical Details

• Cotton fibres Ne 0.2 - 0.1
• Number of heads: 8
• Nips/min: mechanical up to 600 nips/min
• Doubling: 8
• Sliver count: 3 - 6 ktex (Ne 0.2 - 0.1)
• Lap diameter: maximum 650 mm
• Lap width: 300 mm

Key Features

• Two highly dynamic synchronised motor drive for detaching rollers
• Count control levelling system
• Reduction of torsion by 75%
• Gears replaced with dynamic servo motors
• Narrow frame unlike conventional combers with wide bath gear

Technical Details

• Raw Material: Cotton, blends, synthetic etc
• Application: For textiles and nonwovens

key Features

• Constant and optimum humidification for dew point operation
• Variable humidification of the supply air for partial saturation
• Possibility of cooling, humidification and dehumidification with chilled water

Semyung beams are made of high strength aluminium alloy and are manufactured by processes of high pressure forging, heat treatment, finish turning, automatic welding and hard anodized coating treatment. As a result, Semyung beams have a good finish, a strong tensile strength, and a high resistance against breaking as well as deformation during working. These beams are highly compatible with Karl Mayer and other warp knitting machines with complete product specification which covers required sizes like 21"x21", 21"x42", 30"x21", 30"x42", 32"x 21" etc.

Applications

• Warp knitting and technical textiles

Key Features

• High strength aluminium alloy forged flange, made with technically superior 4000 tons hydraulic screw forging press
• Quenching & Tempering (T-6) of flange and barrels using the latest heat treatment technology
• Precise machining of flange and barrel using vertical CNC lathe machine
• Keeping up balancing dynamically measured by digital balancer
• Anodising treatment as protection against corrosion and damage

KARL MAYER elastane warping machines have a vertical arrangement of the packages hat allows warping finest yarns with gentle yarn treatment. The free yarn run guarantees an easy operation along with highest efficiency. Computer control provides continuous compensation of differences among the yarn packages. The result is a warp beam featuring uniform yarn tensions throughout the yarns as well as identical warp-beam circumferences. In case of a machine stop from top speed to zero, highly-intelligent brake synchronisation systems guarantee a reliable yarn sheet control, while opto-electronic control by camera stops the machine in case of yarn breakage.

Key Features

• High performance tensioners
• High performance main motors

Yamuna, the leading company offers a range of back coating lines for all kind of carpets, rugs and mat applications. The back coating is required to provide durability to the carpet and ensure longer lasting products. For different applications, different methods of back coating are used. These back coating lines are ideal for applications involving action back, gel foam, felt back, sandwich back, lip coating, jute backing, and PVC backing.
Manufactured by: Yamuna Machine Works Ltd., India

Technical Details

• Application range: different back coating lines for all types of carpets, rugs and bathmats

Key Features

• Working widths from 2 to 4 meters
• Dry weight of coatings 150 GSM - 1000 GSM

Carpet confection machinery by Matthys Group is customised for various manufacturing requirements. These can be broadly categorised into long side cutting (slitter), long side over-edging machine, cross-cutting machine, short side over edging, glueing machine, rolling and packing units with inspection facility, manipulators. Matthys Group is also into manufacturing and supplying a different kind of winders like profit winders, ecowinder, contract winders and eurowinder, prowinder.

Technical Details

• Application range: for carpets, bathmats, rugs and blankets

Key Features

• The long side cutting machine is equipped with 5 individually controlled cutter heads
• Long side over edging machine usable width is 4.2 m or 2.8 m
• Cross cutting machine is also available in combination with Titan Robot DK4600 and fully automatic label applicator
• Over edging heads are interchangeable on the same line
• Rolls are rolled with high flexibility and are perfectly straight

Xetma's Vollenwinder shearing machines produce the best shearing results and maximum service life due to their unique design. Xetma Vollenweider offers individual finishing lines optimised for both performance and quality. They have good noise suppression due to special bearings of shearing cylinder and holding of the ledger blade guarantees maximum running smoothness. These shearing lines have up to 6 shearing heads for two sides shearing which permits high shearing speeds.

Technical Details

• Application range: shearing of all kinds of woven and tufted carpets, needle felts, artificial turfs, and textile floor coverings.

Key Features

• Robust design for a long service life of the machines
• Lines from 1.60 m to 5.6 m fabric width
• Complete shearing lines with up to 6 shearing heads

• ChromoJET printer - 25 dpi spot colour printing: This solution uses pre-mixed dyes and jets for printing.
• ChromoJET Printer - 76 dpi process colour printing: 8, 12 or 16 base colours are used to mix the final colour and shade directly on the carpet.
• Colaris Carpet Printer - Inkjet printing: 4 base colours in combination with unique industrial printheads are used to print an endless number of shades.

Technical Details

• Application range: digital printer for rugs, wall to wall carpets, carpet tiles, mats, runners, logos, promotion mats, carpet for contract and hospitality market
• Game and play carpets for floor and tables, seat covers, car carpets, club rugs and mats

Key Features

• Resolution from lowest 25 dpi to highest 400 x 1200 dpi
• Excellent print definition
• Full penetration on all colours
• Suitable for polyamide, polyester, wool, and acrylic carpets and mats, and needle felt constructions
• No limitation on pattern repeat

TeraSpin's high speed spindles are known for their sturdy construction and energy efficiency. Millions of spindles are in service around the world. Complete spindles are available in a variety of configurations and for auto-doffing system. TeraSpin HF100 insertsare next generation high performance, high speed inserts. The HF100 insert, with approximate20 percentlesser oil content, is designed to run at 25000 RPM (mechanical). TeraSpin offers complete spindles with HF100 inserts.

Technical Details

• Application: suitable for ring spinning and doubling frames for cotton, man-made fibres, wool, and blends

Key Features

• Buffer spring support below footstep bearing for cushioning axial loads
• Differential cone angles to support hydrodynamic lubrication between spindle blade and footstep bearing
• Two point contact; at footstep and neck bearing to minimise friction
• High speeds of up to 25, 000 rpm (mechanical)
• Compact neck bearing to enable smaller wharve diameter
• Flexible centring sleeve prevents undue wear and tear
• Helical coil spool for damping lateral movement

Variants

• Variants 160/170/180/190/210 mm lift with minimum 18.5 mm wharve dia.
• Spindles with HF-21 insert (up to 20000 rpm, mechanical)
• Spindles with HF-1 insert (up to 22000 rpm, mechanical)
• Spindles with HF-100 insert (up to 25000 rpm, mechanical)

AkeBoose stainless steel chamber systems ensure high speed printing with long doctor blade life, and no back doctoring or ink splitting. Designed for easy cleaning, this robust chamber system has a sturdy, low-weight suspension system.

Key Features

• High speed printing
• Stainless steel
• Sturdy suspension system with low weight
• No back doctoring or ink splitting

All AkeBoose doctor blades have been carefully selected from the highest qualities of Swedish strip steel for perfect doctoring in flexography and rotogravure printing. Doctor blades offerings include round edge doctor blades and lamella edge doctor blades of a large variety of dimensions and qualities of carbon and stainless steel. The 10 mm wide AkeBoose doctor blades and the AkeBoose back-up blades are specially designed and strongly recommended to be used together with the AkeBoose doctoring systems.

Key Features

• Carbon steel and stainless steel blades
• Smooth tip/edge of the strip blade
• Patented strip-blade doctoring system for perfect low pressure doctoring
• Extraordinary straightness and flatness for low pressure doctoring

Valstat Contact Web Cleaner is a combination of tacky contact cleaning roller and an adhesive roll with replaceable adhesive sheets. Static charge eliminators, positioned before and after web cleaner make sure that the web entering and exiting is free of static charges.
The tacky roller covering is made of a specially designed polymer. This picks up loose dust, dirt and contaminants from moving web and transfers them to a pre-sheeted adhesive roll. The output web is thus free of contaminants.

• Suitable for various web widths up to 2.5 m
• Provides economical cleaning options with replaceable tacky roller covering
• Spare adhesive roll and roll covering easily available
• Easy integration in restricted spaces
• Can be mounted on an existing idler roller of the machine

ValstatVC series electrostatic charging systems are compact, sturdy and efficient. Electrostatic charging systems are designed to be used with 20 kV, 40 kV, 60 kV ValstatPC series high voltage generators. Static generators give stable high voltage DC output even under severe conditions. Together they form an ideal solution for creating a controlled level of static charges that provide temporary bonding between the materials.

ValstatVC linear static charging electrodes are available in two variants; point static chargers and linear static charging bars. Point charging electrodes are suitable for localised charging, edge pinning, in mould labelling applications while linear charging bars are used in stacking, pinning applications. With precision becoming a priority than a luxury in production processes, electrostatic charging systems, a combination of series charging electrodes and series high voltage generators, provide a simple solution for a range of industrial applications.

ValstatVC series electrostatic charging systems are compact, sturdy and efficient. Electrostatic charging systems are designed to be used with 20 kV, 40 kV, 60 kV ValstatPC series high voltage generators. Static generators give stable high voltage DC output even under severe conditions. Together they form an ideal solution for creating a controlled level of static charges that provide temporary bonding between the materials.

ValstatVC series electrostatic charging systems are compact, sturdy, and efficient. Electrostatic charging systems are designed to be used with 20 kV, 40 kV, 60 kV Valstat PC series high voltage generators. Static generators give stable high voltage DC output even under severe conditions. Together they form an ideal solution for creating a controlled level of static charges that provide temporary bonding between the materials.

The treatment process comprising of separation, sedimentation, anaerobic-aerobic biological stage, biomass settling, and disinfection all combined in a single FRP tank. The combination of anaerobic-aerobic biological system results in high removal of BOD and total nitrogen in the treated stream. The air pumps used for aeration employ a perfectly balanced vibration mechanism, allowing a virtually noiseless and long-term continuous operation.

• 2-stage anaerobic-aerobic treatment process
• Compact
• Single FRP tank design
• Modular construction
• Uses linear air pump for aeration

The Yamada STB is a self-contained and sealed oil bucket pump with a 20 l capacity. These pumps are completely sealed to the oil container, thus preventing any contamination or spillage. An economical bare pump unit is also available.

Technical Details

• Size range: 20 l
• Flow range: 40 ml per stroke

Applications

• Pumping of lubrication oil (gear oil)

Key Features

• Self-contained and completely sealed
• Suitable for sites where utilities such as compressed air or electricity is unavailable
• Material of construction: pump casing - stainless steel

Ideal for effective sewage removal from apartments, large buildings, and for new or renovated structures, the robust Sulzer abs Piranhamat is designed for low or no maintenance, and can operate with heads of up to 27 m. A variety of inlet port sizes DN 50/100/150 increases its compatibility. Coupled with a simple discharge line connection (by means of the patented quick-coupling system), this makes the Piranhamat a pump that is well-suited for portability.

technical Details

• Material of construction: tank - polyethylene; motor housing - C.I GG 25; motor shaft - SS 420;
• Head range: 0-27 m
• Size range: up to 1 kW
• Flow range: 0-10 m3/hr

Applications

• Removal of effluent from a WC
• Installation in an existing house or during the renovation of old buildings
• Where usage is by members of the public and cannot be monitored and more effluent sources are to be connected

Key Features

• Compact unit ready to plug in and suitable for direct Eurotoilet connection
• Automatic level control and alarm
• Attractive corrosion-resistant synthetic tank
• Maintenance-friendly unit with easy access lid (no screws)
• Carbon filter fitted to reduce odours
• Non-return valve and 2 m cable with Europlug supplied as standard

Sulzer abs Venturi Jet Aerator is ideal for applications that require a combination of aeration and mixing. Featuring a standalone, self-aspirating system, the Sulzer abs Venturi Jet Aerator is available with a guide rail and pedestal, for fixed installations or stand for greater portability. Used for mixing combined with aeration of wastewater containing sewage, offal, organic, industrial effluent, slurry, and the like. This aerator can also be used in cleaning of storm water tanks.

Technical Details

• Material of construction: venturi chamber housing - C.I GG 20; motor housing - C.I GG 25; impeller - C.I GG 25; pump casing - C.I GG 25; diffuser pipe - SS 304; impeller - SS329 (optional)
• Head range: 0-16 m
• Range: 100C CB1 to 200G CB1
• Size range: 1.3-18.5 kW
• Flow range: 50-500 m3/hr

Applications

• Aeration and mixing of wastewater in small and medium sized tanks
• Cleaning of storm water tanks
• Balancing tanks

Key Features

• Standalone, self-aspirating system, with the option of fixed installation with guide rail and pedestal, or portable installation with stand
• Blockage-free hydraulic design with Contrablock impeller
• Maximum allowable temperature of the medium for continuous operation is 40C

Sulzer abs RW mixers have an integral motor and are suitable for agitating, blending, mixing, dissolving and suspension of solids in municipal treatment plants, industry and agriculture. Sulzer absoffers highly efficient multipole and gear driven mixers with either standard or explosion proof motor enclosures. Sulzer absapplication support includes literature and computer software for sizing and design of each installation.

Technical Details

• Material of construction (EC /CR version): EC-cast iron; motor housing - EN-GJL-250 (C.I); propeller - SS 329; CR-stainless steel; motor housing - SS 316; propeller - SS 329
• Mixing flow range: up to 6300 m3/h
• Range: 200-900
• Propeller size range: 200-900 mm
• Size range: 3.0-25 kW

Applications

• Prevention of deposits and floating crusts in pump sumps
• Mixing and stirring applications in sewage treatment plants and industrial areas
• Homogenisation of highly-concentrated sewage sludge

Key Features

• Patented solids deflection ring
• Modular motor
• Bearings lubricated for life
• Blockage-free propeller
• Adjustable bracket allows direction to be altered
• Guide rail mounting option
• Cast iron housing

These pumps are used for abrasive water with solid contents from construction sites and for handling sludge, slurry and such effluents in mining and quarrying operations. They are submersible up to 20 m and have no suction lift limitations. These pumps can be installed vertically, horizontally, or even upside down - depending on the space available.

Ionising air nozzles provide a shower of ionised air to remove electrostatic charges and/or clean parts and components. The Valstat IN 10 ionising air nozzle has ionising (ionizing) electrodes positioned in the air flow path, which convertordinary compressed air into an ionised air shower. Positive and negative ions in the shower of air effectively neutralizeelectrostatic charges on the target and the air shower also cleans the target. This is useful in applications where sheets, bottles, containers, components made of plastic or paper are manufactured or processed. The Valstat IN 10 G ionising air gun is also offered by Valence; the IN 10 G is a combination of an air gun and an ionising air nozzle. Electrical input to Valstat ionising nozzle and air guns is from a Valstat PS 70 R power source. Air inlet is to be provided from the shop floor compressed air source

• Stable HV output, with in-built current limit
• 230 V, 50/60 Hz, single phase input
• Standard 3 m HV interconnecting cable with HV connectors
• Compressed air input up to 30 psi
• Quick coupler 6 mm 30 psi compressed air input
• Engineering plastic with epoxy mould construction
• Compressed air input through R1/4 pipe thread
• Shock-less; no damage when electrodes are earthed
• Three HV output connectors
• Compact, dust-proof, and rugged construction
• 2 m input cable with built-in fuse and power switch
• Mild steel fabricated, powder coated enclosure

Processes in the flexible packaging industry use a considerable amount of heat. Optimising this heat energy by recovering waste heat can reduce costs and thus significantly increase a convertors bottom line and hence an attractive investment option.

The Lamiflow is a flat plate air-to-air heat exchanger where two air streams (exhaust and fresh air) cross each other, without coming in contact. The heat exchanger comprises multiple, thin, slightly separated plates with large surface areas that allows air flow passage for effective heat transfer, with minimal pressure drop.

The sensible energy from warm exhaust air is transferred to the relatively cooler inlet air, without any mixing of the two air streams. This enables savings in energy spent to heat up fresh air from ambient temperature to the required temperature.

• Flat-plate heat exchanger that transfers sensible energy from warm exhaust air to pre-heat cooler inlet air without mixing of air streams
• Minimal pressure drop

SymTTex is a renowned BCF extrusion system in the world of carpet manufacturing. SymTTex systems are available in 2-end, 3-end or 4-end designs. These are highly flexible systems and can process a variety of polymers such as PP, PA6, PA6.6 as well as PET primary granules and recycled bottle material. Now, the already optimised installation can be configured even more accurately in terms of product requirements, available space, and other factors.

Technical Details

• Application range: dyed and undyed from fine dpf to coarse dpf BCF yarn for woven carpet, tufted carpet, as well as automotive applications

Key Features

• The system allows a complete, easy, reproducible and performing settings
• Highest possible process speed with no differences between the positions
• High crimp, high elongation, with reduced shrinkage and very consistent intermingling
• Large range of yarn count for each application segment
• Finer dpf yarns to allow softer touch

IRAC parts washer has a complete stainless steel construction as well as fully pneumatic and mobile washing bars. This parts washer features high cleaning power and can be used with water or detergent for washing trays, doctor blades, traditional cylinders, aniloxes, and more. Designed for ease of use, the IRAC parts washer can be operated easily.

Technical Details

• Feeding pressure: 6-7 bar
• Washing time: 15-20 min
• Stainless steel construction

Key Features

• Washing machines available for gravure press parts, flexo plates, gravure cylinders and anilox rollers
• Semi-automatic and fully automatic options available
• Fully pneumatic mobile washing bars
• High cleaning power
• Special nozzles with pivoting head
• Removable trolley carriers
• Additional options available
• Safety switch to avoid danger in case of accidental opening of the cover of the machine

Technical Details

• Flyer speed: 1500 RPM
• Gauge: 220 mm and 260mm
• Flyer size: 16' x 6" for 220 mm and 260 mm gauge
• Flyer size: 16' x 7" for 260 mm gauge
• Number of spindles: up to 192 for 260 mm gauge
• Number of spindles: up to 208 for 220 mm gauge
• Staple fibers: up to 63 mm
• Count range: ne 0.3 to ne 3.0
• Draft range: 3.0 to 15.8

Key Features

• Four independent drive axis, de-centralised spindle drive motors
• Intelligent software control EasySpin
• In built power failure bridging device
• Frequency invertor controlled suction motor
• Additional suction system not required for travelling cleaner; direct connection to machine suction system

Micro dust particles gathered in the work zones are cleaned thus ensuring hygenic work zones for manufacturing.
Manufactured by: Luwa India Private Limited, India

Technical Details

• Raw Material: Cotton, blends, synthetic etc
• Application: For textiles and nonwovens

Key Features

• It cleans storage and working zones by removing the accumulation of micro dust

Luwa's multi-dust collector automatically adapts to the varying air flow rates. It does not require any additional components and ensures that filtered waste can be disposed off properly in collection bags. The component does not require any cleaning as it does so automatically by switching off its fans for short intervals of time.
Manufactured by: Luwa India Private Limited, India

Technical Details

• Raw Material: Cotton, blends, synthetic etc
• Application: For textiles and nonwovens

key Features

• The dust and fiber charged air is blown by a fan into the distribution duct and is filtered within the vertically arranged filtering hoses
• The cleaning of hoses is achieved automatically by short time switching off intervals of the fan

Fiber Separators by Luwa are tailor-made solutions to handle fibre disposal for small as well as large quantities. It differentiates the fibre and dust before disposal, hence avoiding clogging. The operation is a continuous process and automatically maintains its consistency.
Manufactured by: Luwa India Private Limited, India

Technical Details

• Raw Material: Cotton, blends, synthetic etc
• Application: For textiles and nonwovens

key Features

• Smaller waste quantities can be pressed directly into a waste bag, for disposal
• Larger quantities are preferably discharged into a container, into a silo or into the filling hopper of a bailing press

Textiles and Nonwovens manufacturing gathers a lot of dust and fibres which get caught up in the exhaust. If not removed properly, the can pose a great risk to the facility. This process of dust removal is now made easy with Luwa's Rotary Air Filters.
Manufactured by: Luwa India Private Limited, India

Technical Details

• Raw Material: Cotton, blends, synthetic etc
• Application: For textiles and nonwovens

key Features

• Automatic cleaning of the filter drum with a suction device
• Controlling of the cleaning process by differential pressure guards
• One filter mat per drum segment shortens the maintenance time
• It can be installed with pre-fabricated housing or in a walled room

Reduced waste, lesser worries now possible with the Bale Press system by Luwa. Equipped to clean four different types of waste, it even reduces the amount of disposal waste. Useful in the manufacturing of cotton, blends and synthetics.
Manufactured by: Luwa India Private Limited, India

Technical Details

• Raw Material: Cotton, blends, synthetic etc
• Application: For textiles and nonwovens

key Features

• It is possible to use a single bale press for up to four different waste types
• Bale Press is equipped with a complete waste management system
• The hydraulic Bale Press compacts textile waste to bales of standard size

Luwa's Dust Separator is an automatic dust separator system which removes dust and fibres, along with discharge and compacting of waste. The unit requires no maintenance at all as it has an automatic cleaning mechanism and very small waste discharge.

Technical Details

• Raw material: cotton, blends, synthetic, etc.
• Application: for textiles and non-wovens

Key Features

• Dust is separated using air cyclone
• The filter cartridges charged with dust are automatically blown off
• Waste is automatically conveyed to a disposal station
• Waste is compacted by a worm shaft which is controlled by a pneumatic cylinder

The Truetzschler TD 7 Draw Frame is a relatively inexpensive solution that is equipped with the same drafting system used in the TD 8. By arranging the drafting system directly on the can changer, the TD 7 takes up very little space. The TD 7's main drive is speed-controlled; this not only reduces maintenance, but also decreases power consumption by eliminating power transmission. The TD 7 also features highly reliable micro computer control and an operator-friendly unobstructed, ergonomic working area.
Manufactured by: Truetzschler India Private Limited, IndiaKey Features

• Adjustable pressure bar in main draft area provides controlled guidance of even short fibres
• Drafting system: 4-over-3 drafting system geometry with pneumatically loaded top rolls and integrated suction
• Pneumatic web threading
• Perfect continuous suction with low, energy-saving negative filter pressure
• Digitally controlled, maintenance-free, highly dynamic servo drive

Technical details

• Single-delivery draw frame without levelling, up to 1000 m/min delivery speed
• Continuous 600 cu m/h or integrated filter with 0.9 kW installed power

The Multi Function Separator Securoprop SP-MF is a compact, economical product that helps you save in investment and operating costs. The Multi Function Separator SP-MF combines all relevant protection functions, including initial dust removal. Thus, the subsequent cleaning line is safely protected even at production rates of over 2, 000 kg/h. In exceptional cases special separators may be recommended. An integrated micro-computer control system controls all functions.
Manufactured by:Trtzschler GmbH & Co. KG, Germany

Technical Details

• Power consumption: 9 kW
• Production: up to 2200 kg/hr
• Raw material: cotton

Key Features

• Initial dust removal; protects downstream machinery
• Prepared for installation of individual fire protection devices (spark detectors)
• Material separation: actively and reliably protects cleaners and cards from metal particles

Gentle bale opening is the prerequisite for homogeneous tuft flow, and thus for optimal downstream processing. With two opening rolls, the reliable Automatic Bale Opener Blendomat BO-A is particularly gentle to the fibers. The possibility of planning the unit with a single or double row bale lay-down enables perfect adaption to the spatial conditions. Just one single Blendomat BO-A can feed up to three cleaner or opening lines.
Manufactured by:Truetzschler India Private Limited, India

Technical Details

• Length of machine: minimum: 23.13 m; maximum: 50.27 m
• Power consumption: 12.6 kW
• Raw material: cotton, polyester, viscose, blends
• Production: up to 1600 kg/hr

Key Features

• Working width max. 2300 mm, and machine length of 50 m
• Separate lay-down for parallel lots
• Production capacity up to 2, 000 kg/h
• Feeding in, up to three lines
• Upto 180 bales

KARL MAYER's warp knitting machines for rigid yarns have perfectly-coordinated creel systems, feeding aggregates, and brake synchronisation that help increase profits. Featuring rapid change-over to different yarn parameters as well as being easy to operate, KARL MAYER's warping machines for rigid yarn grants high efficiency and productivity.
Manufactured by: KARL MAYER

Key Features

• High performance tensioners
• High performance main motors

KARL MAYER's range of raschel knitting machines are high perfomance machines which can be used for the manufacturing of a wide variety of nets which are durable and reliable in their quality. These machines are easy to operate and maintain, with very low energy consumption. They produce knotless nets, perfect for its respective applications.

Technical Details

• Application range: shade nets, fish nets, wind breakers, hail nets, bird protection nets for vineyards, fruit and vegetable culturing, bale wrap and paletting nets, harvesting and cultivating nets, packaging nets, protecting/safety nets, sports nets, etc.

Key Features

• High speed machines
• Precise knitting element

Combining high production speed and outstanding flexibility, and based on the precise tuning of knitting motion and knitting elements, this 3-bar, high-performance tricot machine is suitable for a wide range of textiles. Besides, being equipped with an extra-fine compound needle system, the HKS 3-1 produces structures showing a delicate and uniform loop appearance. When fitted with an elastane device and an elastic batcher, the higher machine gauges of this type are highly efficient at manufacturing sophisticated elastic articles. In this way, an efficient production of elastic and rigid textiles with small patterns or structures becomes possible.
Manufactured by: KARL MAYER

Technical Details

• Application range: automotive textiles, home textiles, lingerie, mosquito nets, lightweight coating substrates, sportswear/swimwear, lining fabrics, outerwear, etc.
• Speed up to 4400 RPM
• Gauge up to 50
• Width up to 220 inches

Key Features

• 4 bars machines also available in electronic pattern change

Developed to produce versatile knitted structures, the raschel double needle bar machine features a built-in piezo jacquard system that is capable of joining thick sectional fabric structures smoothly and seamlessly. Variations of Jacquard structures have been enhanced to allow free pattern designs and to ensure production of homogeneous and beautiful products comprising a mixture of thick and thin fabrics. Application of this technology can produce cylindrical goods up to almost complete products that have minimal sewing process requirements. Considerably improved pattern effect presents the production of a variety of products ranging from innerwear such as seamless foundation wear and pantyhose up to outerwear.

Technical Details

• Application range: mattresses, automotive textiles, helmets, sports jackets, shoe fabrics, shoulder pads, protective clothing, bandages/medical textiles, thermal mats, etc.

Key Features

• Robust, high-speed machine
• Precise knitting elements

Offering the possibility to process a great variety of yarn materials and yarn counts, these machines can manufacture a wide range of products for various fields of application. The HKS MSUS is just the right machine for the production of interlining articles ranging from sheer to thick and sturdy structures, using plain yarns, textured yarns and spun yarns. The fabrics with parallel weft insertion are perfectly suited for making lightweight and yet dense coating substrates.

Technical Details

• Application range: interlinings, bandages, adhesive tapes, outerwear, furnishing fabrics, coating substrates

Key Features

• Robust, high-speed machine
• Precise weft insertion system

TeraSpin upgrade kits offer the twin benefits of enhanced performance with low investment. A viable option adopted by many spinning mills in India and abroad, it improves productivity, quality, and energy efficiency.

Key Features

• Only few selected parts of the drafting system need to be replaced
• Fixing of the new drafting components is simple and easy
• No problem in working and maintenance due to combination of old drafting components with some new drafting components
• Very short installation time

Variants

• Spindle: Spindle with customised design and suitable insert (HF-100/HF-1/HF-21) can replace the existing spindle depending on the requirement
• PK1500 3/3 and 4/4 drafting system for speed frame
• PK2025/PK2035 drafting system for ring frame

Cradles discharge the important function of keeping the top apron in position over the rotating apron top roller so that fibres areeffectively guided in the main draft zone. TeraSpin cradles are made with Fibre Reinforced Plastic (FRP) for long life and ease ofhandling.

Key Features

• Application: cotton, man-made fibres, wool and blends
• Can readily replace existing metal cradles
• Cleaner surface for smooth rotation of top aprons
• Design ensures gentle nipping and effective fibre control
• Lighter in weight as compared to sheet metal cradles
• Rigid and stable structure for use under mill conditions

Variants for cotton ring frame

• OH 62-1275254 (short polymer cradle)
• OH 62-1275267 (short polymer cradle)
• OH S 168 (smart cradle - short)
• OH 131 - 1275264 (medium polymer cradle)
• OH 121-000684 (long metal cradle)

Variants for worsted ring frame

• OH 554-000075 (metal cradle)

Variants for roving frame

• OH 514-1275261 (short polymer cradle)
• OH 534-1275268 (medium polymer cradle)
• OH 534-000110 (medium metal cradle)
• OH 524-000110 (long metal cradle)

Each top roller is manufactured such that the clearance between hardened arbour and shell is
perfectly matched with appropriately sized double row steel balls. The top rollers made for ring
frames and speed frames are injected with just the right amount of special grease TRG 5.
The ends are fitted with a uniquely designed seal to prevent leaks while in operation.

Key Features :

• Lubricated with special grease TRG 5
• Effective U-type seal
• Through hardening of axle and outer shells
• Sturdy double row ball bearing

TeraSpin weighting arms are characterised by their robust design and corrosion resistant finish. Not only are these weighting arms built to last the lifetime of the ring frame or roving frame, but each weighting arm exerts the same load on top rollers irrespective of how long they are in use or at what position in the machine they are fastened. Loading springs used on TeraSpin weighting arms are pre-calibrated for specified loads for an unlimited period of time.

Technical Details

• Applications: drafting system suitable for speed frames and ring frames of any make - for cotton, man-made fibres, wool, and blends

Key Features

• Single piece ergonomic lifting knob
• Maintenance-free
• Choice of load selection on each top roller
• Reliable loading through proven helical coil springs
• Easy to remove and mount rollers
• Consistent results over years of use

Variants for cotton ring frame

• PK 2025-1251331 (suitable for short cradle)
• PK 2035-1251784 (suitable for medium and long cradle)

Variants for worsted ring frame

• PK 1601-01 (with Zinc plating)
• PK 1601-01 NC (with Ni-Cr plating)

Variants for roving frame

• PK 1500-0962604 (Zinc plated, 3-roller drafting)
• PK 1500-0962604 NC (Ni-Cr plated, 3-roller drafting)
• PK 1500-0962604 NK (Ni-Cr plated, 3-roller drafting with new knob)
• PK 1500-0962602 (Zinc plated, 3-roller drafting)
• PK 1500-0962602 NC (Ni-Cr plated, 3-roller drafting)
• PK 1500-0962602 NK (Ni-Cr plated, 3-roller drafting with new knob)
• PK 1500-0001938 (Zinc plated, 4-roller drafting)
• PK 1500-0001938 NC (Ni-Cr plated, 4-roller drafting)
• PK 1500-0001938 NK (Ni-Cr plated, 4-roller drafting with new knob)
• PK 1500-0001940 (Zinc plated, 4-roller drafting)
• PK 1500-0001940 NC (Ni-Cr plated, 4-roller drafting)
• PK 1500-0001940 NK (Ni-Cr plated, 4-roller drafting with new knob)
• PK 1600-40 (Zinc plated, 4-roller drafting)
• PK 1600-40 NC (Ni-Cr plated, 4-roller drafting)

IRAC solvent distillation reclaimers are available in capacities ranging from 18-500 las well as in automatic and semi-automatic varieties. This eco-friendly product is designed for pure solvent recovery - solvents recovered can be reused in the process, thus providing savings and quick RoI based on the investment. Manufactured under strict quality control, in accordance with CE and ATEX, IRAC solvent reclaimers undergo extensive safety testing.

Technical Details

• Manufactured from AISI 304 stainless steel
• Capacities: 18-500 l

Key Features

• Semi-automatic and automatic options available
• Suitable for solvent recovery from washings contaminated by substances such as inks, oils, fats, resins or pigments
• Models suitable for Zone 1 and Zone 2 are available
• Entirely automatic working cycle based on temperature setting and timed end of the cycle
• Special safety device to stop an eventual exothermic reaction in case of wrong settings
• Oil temperature control, distillate temperature control, motor-fan (air condenser) control

The Valstat ionising air knife neutralises static charges and removes dust as parts proceed into the process area by providing an anti-static blanket of high velocity air. This assures quality and minimises rejection rates. Typical examples include automated paint or process lines.

• The Valstat ionising air knife improves quality and minimises rejection rates
• Typical application areas include: white goods manufacturing; automotive paint shop; automotive accessories paint lines; consumer electronic goods manufacturing; laminates and decor presses; and biomedical equipment lines

Valflow ink tanks are round in shape, to improve circulation and eliminate dead spots in corners where heavier materials can drop out and stagnate causing viscosity and colour issues.

Customised, and OEM tanks and lids are available on request. Tank capacity is selected based on the amount of ink consumed by the press, length of run, the chamber or ink tray capacity, and the amount of ink that drains back into the tank from the print deck, hoses, and filters once the pump is stopped.

• Lids have overlapping rims to reduce evaporation and add strength
• A hinged portion allows easy refilling or taking down manual viscosity readings
• Holes are provided for return hose and/or bypass
• Removable spark less castor wheels are offered as an option
• Fabricated from stainless steel
• Rolled rim provides reinforcement while eliminating sharp edges
• Available in capacities of 25, 50 and 100 litres
• Large handles make lifting easy
• Low pump-down to reduce ink waste

Valflow filters can be used on rotogravure printing, coating, and laminating lines to remove contaminants in inks, coats, and adhesives through mechanical (filter mesh) and magnetic means, thus ensuring good print or coat quality.

Valflow filters perform two major functions circulating along with the ink or coats are contaminants from three major sources: air (that carries dust and fiber), doctor blades (a source of metallic particles), and fluids (that contain undissolved solids and pigments).

Valflow filters capture these contaminants and allow only clean fluid to pass through, thus ensuring good print or coat quality. The standard Valflow ink filter is designed for centrifugal pumps. For diaphragm pumps, the filter has a built-in surge suppressor function.

Key Features

• Available in various mesh sizes
• Surge suppressor model available for diaphragm pump
• Mechanical and magnetic filtration