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Parts components are arranged on a fixture or directly loaded in a basket. After the lid closes the basket revolves while pressure jets from all directions are imparted to carry out thorough washing. On expiry of washing cycle hot air drying along with spinning action effectively dry the components.
| Wash & Rinse options are available. | |
| | Different sizes of baskets vis a vis different models are manufactured. |
Applications:
| Problem | : | Different machined castings were required to be washed in a simple economic washing machine. Drying after washing was necessary. |
| Solution | : |
All the different parts configuration was studied and universal fixture / basket was designed keeping the component safe from abrasion and Centrifugal force. Jets were located in all directions to cover all the cavities, holes or difficult approaches. Variable Frequency Drive to select different rotating speeds was incorporated. In a short cycle, cleaning & hot air drying of components was achieved to match desired quality in washing. |
| Customer | : | Endurance Technologies (I) Pvt Ltd (Casting Division) Chakan, Pune, India |
| | Where the contaminants vary viz oil, grease, carbon, rust, paint etc this design is most suitable for automised operation. |
| | Components / parts are loaded directly or in jigs into basket at Loading station. |
| | In an uniform cycle time baskets travel to different stages with different cleaning media. |
| | Liquid / Air agitation, Ultrasonic cleaning, Dunking, Pressure wash, Rinsing, Hot air drying are typical stages of washing & drying. Most suited for different components / parts to be washed in a single machine. |
| | Chain conveyor or pneumatic transporter option. |
| | Components / parts loading can be in the basket / fixture. |
| | Empty basket return conveyor is also provided with the system. |
Applications:
| Problem | : | Components differed in size, weight, shape and contaminants. Customer needed a single cleaning machine to effectively negotiate the diversity and achieve Millipore value. |
| Solution | : |
A six stage immersed wash with air agitation, Ultrasonic cleaning, Hot & cold rinsing with dunking worked to effectively remove diversed contamination from variety of different components. Chain conveyorised movement of basket with a load of components through different stages in an automised PLC controlled operation produced results in terms of quality & productivity. |
| Customer | : | Endurance Technologies Pvt Ltd, Chakan, Pune, India |
| | Components / Parts having complex configuration wherein components rotate while been washed by jets from different angles. In an uniform cycle time baskets travel to different stages with different cleaning media. |
| | Loading / unloading of components can take place while washing & drying is on. |
| | Two Stations comprising of washing, rinsing & third station as compressed air drying with PLC controlled cycle. |
| | Component exposure to spray jets ensure precision cleaning results. |
Applications:
| Problem | : |
Universal cleaning machine for different machined castings to remove mainly oil, coolants, chips & burr. Productivity was high and the quality of washing was measured in a Millipore Test. |
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| Solution | : | Planetory revolving baskets were mounted on a main indexing plate.While the loading / unloading operation is in progress other 3 planetary baskets are subjected for cleaning, rinsing & drying.Component rotates while the pressure jets are on. Thus the impact pressure increased facilitating removal of chips / burr from cavities & holes. | ||
| Customer | : | Endurance Technologies Pvt Ltd, Takwe, Pune, India | ||
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Components, parts desirous of washing are loaded manually at loading station on the fixture holder. Indexing plate rotates to take the component part through different washing stations such as Overwash, Innerwash, Revolving nozzle wash & brushing.
| 4, 6, 8, 10 Different combinations of washing & drying can be offered. | |
| For tubes or tubular components options such as machined components parts washing also available. | |
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Applications:
| Problem | : | Components were required to be washed from outside & inside with a speedy productivity. |
| Solution | : |
Rotary Indexing of components was an ideal solution. At each indexing special purpose jet nozzles were selected to propgate jets onto & into the components considering problematic areas. |
| Customer | : | Endurance Technologies Pvt Ltd, Takwe .Dist Pune, India |
