T& I GLOBAL LTD

Kurichi, Coimbatore, Tamil Nadu

KAIZEN Continuous Improvement the secret behind Japans success story , the internationally popular concept is now brought to quality tea manufacture by TIGL. Kaizen NOVA is the successful culmination of the highest standards of engineering and performance, and is one of TIGLs best sellers.Cutting Unit Cover Design: A unique moving cutting unit cover incorporates the counter weight system for positive tracking of the cover belt. A non-stick self cleaning belt moves gradually over the rollers acting as a cutting unit cover and continuous cleaning device. This eliminates lump & ball formation, avoids over fermentation and ensures uniform cutting.Better, Long Life Conveyor Belts: The Kaizen NOVA is fitted with special hygienic imported PVC belts which are easy to scrape and clean.Roller Interchangeability: This increases the sharpening life and flexibility.Almost Zero Spillage: The reduced slope of conveyors, inclined side plates and full length skid plates help to eliminate ball formation and roll back, thereby reducing spillage substantially.Heavy Duty Construction: Kaizen NOVA is built for extra rigidity & vibration free operation. Its heavy duty construction guarantees long life and negligible maintenance costs.Superior Gear Box: Kaizen NOVA comes with a specially designed induction hardened gear with large diameter input/output shafts and heavier bearings. This ensures trouble free operation and also enhances the gear box and adaptor life. Comes with a 5 year guarantee!Easy & Fast Roller Removal: The Kaizen NOVA design eliminates top arm removal during roller change. The unique roller withdrawal mechanism makes removal of rollers convenient and quick.Bearing Sleeves: Hardened and ground bearing sleeves are provided on the mandrel bearing journals to ensure minimum damage to bearings. The sleeves can be easily replaced.Machine Height Reduced: The reduced height provides better access for maintenance and easier roller setting and mesh adjustment.

T & I GLOBAL presents SMART AXIS Fully Automatic Chasing machine Unique concept developed through continuous efforts of our R & D Team.SMART AXIS is a fully automatic chasing machine suitable for all sizes of CTC Rollers 8.25 to 13 Dia and 30 to 52 Length. Both 8 TPI and 10 TPI chasing can be done using the normal 1 or 2 wide Chasers.

The Wizard is the first of its kind, fully automated, continuous withering system that has revolutionized tea processing. It involves two stages: Physical & Chemical withering. The machine also has automated leaf feeding and discharging arrangements. Efficient, automated controls, and resource-saving. Minimizes human workload, waste production, and costs.The Wizard saves manual work, space, electricity, and other resources.It has automatic controls that adapt to climatic conditions. It minimizes human workload efficiently and at the same time waste production and additional consumable costs.Chemical WitheringChemical Withering (CCW) or Organic withering is the first stage of withering where a leaf is kept fresh for 6-8 hours for desired biochemical changes to occur. WIZARD Withering Machine is designed to keep the green tea leaves fresh for up to 36 hours for biochemical changes to happen.Physical WitheringPhysical Withering (CPW) is the second step of withering where the moisture removal process takes about 2-3 hours (depending upon leaf quality and weather). Leaves become flaccid and ready for maceration.

he Ideal Pre-conditioners for Quality TeasDesigned along the lines of the original McTear Rotorvane, T&I Global Limited (TIGL) brings you the Tivane Series superior rotorvanes in 3 models Tivane Nova, Tivane Mini & Tivane Super. Based on customer feedback and continuous R&D, certain improvements in the construction have been made to better meet the present day requirements of the tea industry.

KaizenNova is designed with inclined side plates, resulting in better cut, spill-proof operation and, reduced overall length.Instant Auto-Dejamming system saves the rollers from damage by any foreign material.Auto tripping arrangement stops the motor in case the Auto-Dejamming mechanism is triggered.Single knob fine cut system provides very close meshing of rollers by simply turning a lever-helps in very accurate adjustment to the type of cut desired.Bolt-free Cassette type Housings are uniquely designed on the principle of Channel Dovetail system and these are self gripping to the side plates.Category: CTC Tea Machinery

Specially designed for larger factories, TIGLs mega CTC machine, Kaizen Super is available in 48 & 52 for higher outputs, greater power saving and space economy. Kaizen Super also facilitates on-line matching with high-output driers.

Matrix PVB by TIGL is the ultimate solution for fermentation requirements. This cutting-edge system boasts an individual air control design, an imported magic mesh and a centralized control console, guaranteeing optimal hygiene, high output and uniform fermentation. The modular concept enhances production capacity, while individual modular dampers provide flexibility in air control. Completing the system is a specially designed mist chamber that supplies humidified air. The Matrix PVB revolutionizes fermentation processes, ensuring top-notch performance.

IGLs Conquest : Specially Designed for Quality Orthodox and CTC TeasConquest dryers have been specially designed for quality tea outputs at medium to moderately high hot air temperatures, making optimum use of both power and fuel. The material to be dried travels on perforated tray circuits before entering the fluidization zone.

T & I Globals Questea: New-age engineering applied to traditional tea dryingQUESTEA is specially designed for quality CTC, Green and Orthodox teas, and for trouble free operations. The Drier consists of a 4/6 wide chamber with insulation walled construction and 3 tray circuits for 6-stage drying. Multi-pass of hot air results in higher heat transfer rate and reduced fuel consumption.Specially designed steel chain with rolling contact for high load carrying capacityAdequately glass wool insulated chamber to minimize radiation lossesNew edge folded trays with thicker tray tumblers ensure no bridging of big bulkAero dynamic over-ground plenum chamber ensures uniform distribution of low velocity air to all sections of drier without any turbulenceAdvanced electronic tripping arrangement provided to eliminate jamming of traysVariable speed drive pulley arrangement for flexible retention timeIn-built feeder unit with spreader and leveler for uniform feedCompatible with a variety of hot air generators i.e. Oil firing/ Wood firing/ Coal firingMachine can be fitted with Dust collection system(optional)Fully Automatic Control System (Optional) prevents under firing/ over-firing of teas despite fluctuations in wither percentage

Our Apron Dryer ensures superior output quality by uniformly drying the product with meticulously controlled temperatures. With automation at the heart of its design, the system requires only one operator to oversee daily production, significantly reducing manpower needs. The durable SS construction, coupled with an automatic dryer conveyor chain lubricating system and a self-draining dryer floor, minimizes breakdowns and simplifies maintenance tasks. Additionally, the use of three distinct temperature zones preserves the products flavor by adjusting to its moisture levels, while the recycling of exhaust air reduces energy consumption and steam requirements. Experience unmatched efficiency and quality with TIGLs

T&I Global Limiteds recent inclusion, the Vibrant, is the best representation of vibratory fluid bed technology, supported by advanced R&D. This innovative dryer is characterized by its groundbreaking and logical drive mechanism, ensuring a first-in-first-out sequence for tea movement and provides complete control over drying residence time. The Vibrant is specifically designed to produce teas with strong liquor and infusions, enhanced black appearance and improved bloom and density.

The Milling Machine with Linear Slides for Lifelong Accuracy!Axis incorporates for the first time in the tea industry, high accuracy, longer life linear guides in lieu of cast iron beds. Its fully automatic control system ensures high quality, error free milling operation. This robust, reliable and user friendly machine is another winner from the TIG product.FULLY AUTOMATIC: Key Features Saves 1 Machine operator Saves 15 % on Milling Time & Eliminates dependence on skilledHEADSTOCK: Heavy duty, fitted with phosphor bronze worm-wheel and hardened ground shafts.DRIVE: Single motor operates both forward and reverse travels.MANUAL BACKUP: For emergency operation.CUTTER TRAVEL: The feed rate can be selected as required.ADDITIONAL CHIP TRAY: This prevents chip falling on the lead screw and bed.THE BED: High accuracy, hard chrome plated, longer life Linear Slides are used on the bed, saddle & cross slide assembly. No wear & tear as in cast iron bed.LEAD SCREW: EN steel, precision machined, self cleaning lead screw.AUTO TOOL: Retracting, Reversing & Resetting: Saves time and labor.AUTO INDEXING: Indexing errors are 100 % eliminated.AUTO CUTTING: This ensures

Backed by advanced R&D, T & I Global Limited (TIGL) introduces the ultimate next generation vibaratory fluid bed technology VIBRANT. The heart of VIBRANT is its revolutionary and logical drive mechanism, which not only ensures that the tea moves first-in-first out sequance but also gives full control over the residence time of drying. VIBRANT is the latest TIGL dryer, designed to produce teas with bright liquors and infusions, blacker appearances with better bloom and density.EFFICIENT VIBRO TECHNOLOGY USEDSwiss Rosta Vibro Technology having better elasticity is used in lieu of leaf spring used in conventional VFBDs.Vibratory Motors can be regulated to achieve desired quality of teas.Unique drive mechanism employing Vibro Motor instead of eccentric shaft.Implementation of Vibro Motor giving better flexibility tochange the RPM and amplitude of vibration.Swiss Rosta Vibro Technology (SRVT) having better elasticity in lieu of leaf spring.Combine effect of Vibro Motor and SRVT gives better control on holding capacity and residence time.3 damper arrangements are provided in the outlet hot air duct, instead of 2 like in conventional VFBDs to have a better control of airflow in the respective zones.Adaptable to all types of heaters: Firewood, Coal, gas and direct oil fired.

SUPREX Fibre Extractor: The SUPREX works on the principle of static charge. A Robust slow speed machine available in four models. Heavy duty construction ensures uniform fibre extraction along the length of the rollers.SORTRAXTOR Sorter Cum Fibre Extractor: The SORTRAXTOR works on the principle of static charge. A Robust slow speed machine available in four models. Heavy duty construction ensures uniform fibre extraction along the length of the rollers.TEAHIVE Multideck Vibroscreen: TEAHIVE-compact multideck Vibrograder ideally suited for final CTC tea grading. Heavy duty construction with specially designed vibro motor and springs ensures trouble free and consistent performance. Stainless steel meshes supplied with correct apertures end mesh diameter to ensure homogeneous sorting.SORTEA Single Tray Sorter: Robust machine single deck with 3/5 stainless steel meshes of required size and apertures. Heavy duty construction, reciprocating movement for uniform sorting.

Engaged in the intelligent sorting industry for nearly 30 years in the leading position, Meyer is committed to providing intelligent and professional sorting solutions for customers. To improve the performance, reliability and other key indicators of products, Meyer Research & Manufacture Innovation Platform is built. It aims to create a high-level R&D talent team, increase investment in technology innovation, strengthen engineering, promote intelligent manufacturing, thus making Meyer color sorter the best.The tea business environment is said to be more competitive with dynamic changes of customers in their preferences. To produce high quality tea but fewer cost is the common wish of each tea processor. With the concept of quality first, customers foremost, Meyer pioneers the whole tea processing detection solutions. It covers fresh tea leaf sorting, raw tea sorting, high-end tea classification, impurity detection and removal and packaged products detection. Meyer guarantees the tea quality and creates higher benefits for tea enterprises.Propelled by technical innovation and enhanced reliability, we strive to be increasingly intelligent.Recognition SystemSniper SystemIntelligent SystemInteractive System

The ROLLOMAX from T & I Global Limited (TIGL) is specially designed for automatic functioning of pressure cap and door closing mechanism. Besides ensuring improved operational convenience, the roller also imparts better twist to tea leaves due to a unique table and crank mechanism.

TIGL introduces the most efficient 5 pass SHOLA V heater to minimize the TEA drying cost. Shola -V is a cellular multitubular heater specially designed for the Tea industry. The salient features of this heater are the double vertical rows of tube on either side of the grate which aids in either 3 pass or 5 pass of the flue gas. These heaters can be fired with either curl, leco, firewood, gas, or oil. Shola V Principle In the Shola-V heater, hot flue gases drawn by induced draft pass through 2 vertical rows of Tube-bundles, heating ambient air in the drying chamber. The 5-pass design enhances heat transfer area, increasing efficiency by more than 1.5 times compared to the 3-pass design.

Allows easy access for operators to inspect products while they move.Conveyor speed can be adjusted to match the inspection process.Ensures comfortable working height and easy access for operators.Can be customized for different types of inspections (visual, weight, size).Can include automated detection systems like cameras or remain operator-driven.

Capacity : 1000 Kgs / Batch @ 200 cc / 100 gmsAll tea contact areas made out of SS304 & Structure of mild steel2 HP geared drive & pneumatically operated valve assembly for feed & dischargeSpecially designed feed hopper provided with magnet rollers1 HP geared drive provided with food grade PVC beltCentrifugal discharge bucket elevator C/W 1 HP drive for feeding into storage silo of 1000 KgsAuto weighing & bagging system for capacity 60 kg with clampingVibratory paper sack former for levelling the paper sack after fillingSupply of weigh feeder conveyors with load cell

Bag Flattener ConveyorPaper sack will travel through the conveyors on Top and Bottom controlled by pneumatically operated Cylinders. The pressure air cylinders are provided at the sides for compression, the pressure will be applied to the Paper sack gradually while travelling. And at the end of 5 meters travel, the Paper Sack will be flattened. Supplied with 2 nos. 3 HP Geared motors.

Automatic belt speed control depending upon ambient temperatureAuto RH controller (On-Off) based on Dry-Wet bulb differenceBoth stage Time Log with Time chart for easy monitoringFlawless execution based on various set parameters

Bucket elevators are mechanical systems used for vertically lifting bulk materials from one level to another. They are commonly used in industries such as agriculture, mining, construction, and manufacturing to transport grains, powders, aggregates, fertilizers, and other granular or powdered materials. Bucket elevators are designed to handle materials efficiently over long vertical distances, offering a reliable and cost-effective solution for material handling in various industrial settings.Efficiently moves materials upwards, saving space.Adjustable sizes and materials for different needs.Made from strong, corrosion-resistant materials.Flexible drive options for various capacities.Low energy consumption with high performance.Requires minimal upkeep.Handles a wide range of materials.