Other Products / Services #3829401

Metform offers outstanding range of steel decking profiles made out of galvanized steel (of all range), Plain cold rolled (CR) steel or even hot rolled (HR) steel for wide variety of roofing applications. We are a reputed manufacturer of Decking Sheets, based in Mumbai, India. Metform Roof Decking range offers a variety of metal thickness (0.50 mm to 2.00 mm) profile and finish to meet differing requirements regarding span, insulation, water proofing, imposed load, and any other considerations. The expertise of our organization enables us to offer a broad category Decking Sheets. At Thakkar group, all products are manufactured with high precision roll-forming & component forming machines to maintain the highest industry standards. Decking sheets manufactured by Thakkar Group are offered in different aesthetic colours for roofing & wall cladding.

METFORM CORPORATION IS ONE OF THE EMERGING PART OFTHAKKAR GROUP, takes pride in being a high performance organization providing world class services & Components which forms the part of Pre Engineered Metal Building.
Pre engineering Metal Building is Managed by highly efficient and dynamic team of employees & is growing Day by day.
In house tools and Structural Design facility to meet customers demand for technical accuracy, quality & Durability
PRE-FAB has the experience and know-how to meet tough building challenges. interiors with wide open spaces, unusual ceilings heights and extreme load requirements are computer engineered to your exact needs.
Computer analyzed and tested, rigid frame design provides the most economical means of transferring loads into foundations. Lightweight, High strength steel allows structural components to be easier and less expensive to assemble. Further savings are realized through built-up plate technology.
Mezzanines can be added for office areas, classrooms or storage space, and to maximize land usage, structures may be multi-storey.

Whatever your requirements, be it a single building or diverse complex, PRE-FAB metal buildings can meet them with style, speed, economy, function, adaptability and above all proven engineering

Pre Engineered Metal Building are Requirement of 21st century because

It has Low initial Cost

Use of light weight roll formed secondary members i.e Sheeting , Purlin & Decking reduces the weight of structure which in turn reduces civil cost .
Superior Quality
All components are factory made, manufactured under stringent quality control.

Fast Project Construction
Anchor bolts can be delivered earlier to enable the construction prior to delivery of the building.Functional Versatility Modular Construction, clear span up to 60m & Eaves Height up to 25 m.

Architectural Flexibility
Aesthetic features such as fascia, parapet, & flashing greatly enhance the appearance

Low Maintenance Operating Costs

Virtually no maintenance required for roof & Wall panels, water tight roofing System & Energy efficient roof & Wall System are field insulated hence power usage reduce to a great extent.

Repeatable design is a key benefit in prefab buildings. The prefab office building process starts with the assembly of a wood, steel and concrete or 100% concrete frame. Prefabrication is the process of building components or modules to be build in the factory or manufacturing site and then it is transported the modules or assemblies to the site. Prefabricating steel sections reduces on-site cutting and welding costs as well as the associated hazards.

Prefabrication saves engineering time on the construction site. Detached houses, cottages, log cabin, etc. are also sold with prefabricated elements. We are one of the growing industries of Prefabricated building structures that are high on demand by our clients based in Mumbai and various parts of India.

With its strong clean lines, Thakkar Group lay-in exposed ceiling grid system not only looks good, but through the use of our patented ultra Sheet process, delivers excellent load bearing capacity enhanced further by stitching in the web of the Main and Cross Tee's. Metcraft T-Grid False Ceiling Systems are Suitable for most commercial, recreational and residential applications, Which having manufacturing Plant near Mumbai India . Composition and manufacture Main and Cross Tees are cold roll formed from hot dipped Galvanised steel through the ultra steel strip process and finished with pre-painted capping. Both Main and Cross Tees are double stitched for improved quality and Cross Tees are completed with high tensile steel clips to ensure a positive fit. Fire resistance All fire resistance tests conducted on T Grid ceiling profiles involve a loaded steel beam in accordance with BS476: Part 23: 1987 Clause 5.

Metform offers outstanding range of steel decking profiles made out of galvanized steel (of all range), Plain cold rolled (CR) steel or even hot rolled (HR) steel for wide variety of roofing applications. We are a reputed manufacturer of Decking Sheets, based in Mumbai, India. Metform Roof Decking range offers a variety of metal thickness (0.50 mm to 2.00 mm) profile and finish to meet differing requirements regarding span, insulation, water proofing, imposed load, and any other considerations. The expertise of our organization enables us to offer a broad category Decking Sheets. At Thakkar group, all products are manufactured with high precision roll-forming & component forming machines to maintain the highest industry standards. Decking sheets manufactured by Thakkar Group are offered in different aesthetic colours for roofing & wall cladding.

METAL CRASH BARRIER" (Guardrail) is probably something most people don't think about, that is, until it saves their lives. It is a proven road safety system, and is brought to you by THAKKARSONS ROLL FORMING PVT. LTD. which undertakes design, manufacturing and installation of wide range of Guard Rails under stringent quality control. The basic function of Guard Rails is to absorb the impact energy of the colliding vehicle thus minimizing the extent of risk and damage to the vehicle and its passengers. Besides, it prevents the vehicle from rolling down high embankments and veering off the carriage way. Thus, Metal GuardRails find its typical application on Highways, Bridges and Flyovers. Based on the guidelines issued by Ministry of Surface Transport (MOST) and other international specifications like AASHTO M180, Thakkarsons Roll Forming Pvt. Ltd. offers "W" beam and "Thrie" beam type steel crash barrier systems. TECHNICAL SPECIFICATIONS : Cold Roll formed Raw material: ST 42IS 5986 Fe 410510 Grade steel Available in different lengths and thickness to match customer requirements Hot Dip Galvanized (550 GSM minimum)

Metform offers outstanding range of steel decking profiles made out of galvanized steel (of all range), Plain cold rolled (CR) steel or even hot rolled (HR) steel for wide variety of roofing applications. We are a reputed manufacturer of Decking Sheets, based in Mumbai, India.

Metform Roof Decking range offers a variety of metal thickness (0.50 mm to 2.00 mm) profile and finish to meet differing requirements regarding span, insulation, water proofing, imposed load, and any other considerations. The expertise of our organization enables us to offer a broad category Decking Sheets. At Thakkar group, all products are manufactured with high precision roll-forming & component forming machines to maintain the highest industry standards. Decking sheets manufactured by Thakkar Group are offered in different aesthetic colours for roofing & wall cladding.

 

 

Advantages :

• It can be used as a permanent structural support member for slab. • It will reduce the shuttering time and cost. • It will enable fast construction of building roofs and floors save upto 50% of construction time of the slab and roof. • Once design as composite structural, will allow either to reduce or to eliminate the structural steel used in RCC slabs. • Internal plastering of roofs can be eliminated because steel roof decking give aesthetic look internally also.

An exposed ceiling grid system with improved load carrying capacity

With its strong clean lines, Thakkar Group lay-in exposed ceiling grid system not only looks good, but through the use of our patented ultra Sheet process, delivers excellent load bearing capacity enhanced further by stitching in the web of the Main and Cross Tee's.

Metcraft T-Grid False Ceiling Systems are Suitable for most commercial, recreational and residential applications, Which having manufacturing Plant near Mumbai India .

Composition and manufacture

Main and Cross Tees are cold roll formed from hot dipped Galvanised steel through the ultra steel strip process and finished with pre-painted capping. 
Both Main and Cross Tees are double stitched for improved quality and Cross Tees are completed with high tensile steel clips to ensure a positive fit.

Fire resistance

All fire resistance tests conducted on T Grid ceiling profiles involve a loaded steel beam in accordance with BS476: Part 23: 1987 Clause 5.
The duration of the fire protection will depend upon the particular tile utilised within the ceiling and the application of retaining clips.

Structural performance

Performance is governed by the limit of deflection criteria, recommended in BS8290: Part2:1991 and ASTM C636-96 for Suspended Ceilings. Accommodation of light fittings requires extra hangers at corners.

Installation

T-Grid ceiling components are manufactured to the highest quality standards and to ensure that these levels are attained in the finished ceiling installation the system must be installed in accordance with BS, EN and ASTM standards.

Mounting Panels of Future Power
Thakkarsons Roll Forming Private Limited is a leading solar mounting product supplier, specialized in developing and manufacturing solar mounting structure. Thakkarsons not only provides top quality and innovative products but also provides timely delivery, top grade services and comprehensive solutions for our valued customers.

Thakkarsonss technical experts and consultants have rich experience in engineering, manufacturing and international building standards which can ensure great quality and convenient usage. With our high quality products and product innovation, Thakkarsonss products are welcomed by installers, distributors and agents around the world.

Thakkarsons provides a series of mounting systems covering all fields of solar power projects and EPC industry. To meet our customer's special requirements, our strong engineering team also provides customized solutions.

Thakkarsons takes customer's satisfaction as our priority and takes "keeping innovation" as our mission, which ensure Thakkarsons provides the most advanced and reliable products for solar industry
Solar panels harness the sun's energy in the form of light and convert the energy into electricity. Although the average consumer might associate solar panels with residential rooftop assemblies, solar panels are available for a wide range of applications, including powering individual gadgets, electronic devices and vehicle batteries. In addition to rooftop arrays that provide electricity to homes and businesses, solar panels are also used in a wide range of consumer products.

The energy that results can be used to energize anything from a small appliance to an entire office building. Solar panels are an excellent way to reduce ones greenhouse footprint as well as become generally more self-sufficient. Solar panel systems, or photovoltaic (PV) systems, are an integrated mesh of interconnected solar cells designed to capture the energy from light and convert it into a workable voltage. At a very high level PV cells are made of semiconductors such as silicon, which is currently the most common semiconductor used. Light enters the cell as energy and knocks electrons loose and allows current to flow. The current is then drawn off the panel by using metal plates at each end of the cell. The current is then run through a power inverter, which converts DC to AC for use with household appliances.
Whats the future of photovoltaic (PV) solar energy? With energy demand continually increasing, along with the need for new and clean energy sources, solar energy will definitely be an important part of the future energy mix.
But how exactly will PV fit into tomorrows energy picture? At Thakkar Group we believe that PV solar will rapidly become a vital source of energy, particularly for meeting peak demand and energy security needs. The PV industry keeps bringing down the production costs; the price of a solar system has been more than halved between 2006 and 2010. However, regulatory support and incentive schemes will still play a vital role in a stable deployment of solar energy in years to come.

An ideal energy source for our changing needs
There are several reasons why PV solar power is such an attractive energy source. To begin with, it is extremely clean. Solar panels, which are typically guaranteed to perform for as long as 25 years, produce electricity without pollution or emissions that can contribute to global warming. The process of creating the solar panels themselves is also extremely clean. Here in Mumbai India, Thakkarsons leads the solar industry. We produce Solar Mounting Structure with the lowest carbon footprint, utilizing the lowest amount of energy to do so.
The wide availability of PV solar energy helps to make it a prime choice within the global mix of energy sources. Solar panels require nothing more than sunlight for the electricity generation process. This means that PV solar technology can provide energy security for virtually every nation in the world, helping to reduce the tension and uncertainty that carbon-based energy sources often create.

The fact that PV solar energy can be generated virtually anywhere, even right in the heart of densely populated urban centers, can help reduce the load on long-distance electricity transmission networks. Here PV solar is a significant improvement from both carbon and hydro power generation sources, which are often located far from where they are consumed.

Furthermore, PV solar produces electricity at the same time as peak energy demand occurs in most markets: during the daytime. This makes it well-suited to replace carbon-based sources of peak energy demand, such as gas-fired turbines, which have a larger impact on emissions.

Room to grow

Equally important is the solar industrys capacity to deliver enough PV solar products to make a difference in the energy mix in the short to medium term. To put this in perspective, last year the global PV solar energy industry made enough solar modules to satisfy the demand of India, which is one of the worlds largest energy markets.

With ample production capacity and an ideal clean energy product, the PV solar industry is more than capable of meeting even the most aggressive growth scenarios, both within India and globally. The future is incredibly bright for PV solar.

Solar Panel Mounting Service. (In-house facilities )

Solar Panel Mounting Service. (In-house facilities )

	Mechanical Tool Design		Roll Forming
	Structural Design		Online Punching
	Coil Slitting & Punching		Hot Dip Galvanizing

STUD TRACK FURRING CEILING SECTION PERIMETER CHANNEL INTERMEDIATE SECTION FOR SUSPENDED GRIO FALSE CEILING SYSTEM AND GYPBOARD PARTITION SYSTEMS.

Metcraft Engineering Corporation is the largest and the foremost manufacturer of light gauge Galvanized metal sections for suspended grid false ceiling system and gypboard partition systems in India.

These light Gauge sections are manufactured in our state of the art Roll forming lines installed at our Palghar Plant which is just 104 kms from Mumbai city.

We use latest technology and manufacturing systems for manufacturing these sections under strict quality control conditions. The assurance of our quality con be gauged from the factor that during F.Y. 1996-97 and F.Y. 1997-98 our rejection proportion was just 0.00 1 % of total sales.

We exercise high level of quality control from procurement of galvanized steel, slitting of steel, manufacturing sections, and then packing and shipment of these sections. We believe in total integrated manufacturing systems. Right from manufacturing of slitting lines, Roll forming lines, on line section punching feeders, contoured rollers and dies are all made in house by extremely dedicated Engineering team.

Stud Track Furring 
Quite Easily Done False Ceiling System
QED False ceiling system from Metform Corporation is ready to use, pre-finished, grid system. It is developed to meet the demand for simple, easily assembled, economical suspended ceiling. It consists of three simple members which assemble into structurally secure rapid grid, withoutthe use of lever, pin.
Sturdy and easy to use, QED systems has fast and easy installation. All tees are identical. Just insert any tee end into slots provided into main runners and snap down for perfect alignment and positive locking with exposed system and steel frames will be visible underneath. 

METHOD

»	Measure the length & breadth of the room
»	Decide the size of the title to be put
»	Mark the levels on all sides of the wall
»	Mark the position of the runners on the width
»	Fix up wall channels and level them correctly
»	Mark the existing ceiling for the position of hanger at every 4ft. distance
»	Suspend the runners by means of G.I. wire and level them
»	Lock up the runners of joints and place the tile on them

We Manufacture CRCA Coils at our METCRAFT STEEL PRIVATE LIMITED Plant situated at Palghar Near Mumbai city, which has four hi cold roll mill, here  thickness of Hot Roll Coil’s Reduce to desired Thickness, Shape & Surface. CRCA means "cold rolled close annealed". This means that after hot rolling and pickling, the steel is cold rolled to a reduced thickness , which is then followed by annealing in a closed atmosphere of nitrogen or other non-oxidizing gases (which softens it back up while protecting it from oxidation).

 

Maximum Coil Width is 750mm and thickness reduced achieved upto 0.45mm minimum

Process of CRCA coils

HR Slitting 

Here HOT Roll Coils are slited as per size required , our HR slitting Machine can slitt Coils upto6 mm thickness1500 Width 30 MT Maximum Coil weight 

Cold Rolling

Coils are rolling as per required thickness , Here we are having PLC Controller to monitoring entire movements on rolling mill which contain related software which show actual speed and movements of machinery our operators are Specially trained for accurate results, here we can reduce thickness of HR Coils upto 0.45
mm, and process coils upto 750mm width, surface hardness, thickness are testing every passing as per IS 513:2008 standard. We are committed to meet customers requirement along with maintaining all Standard. 

Annealing 
Aftrer under going cold rolling coils are become very hard because of work hardening and loss of ductility, In order to restore ductility formability coils are annealed in to protactive nitrogen-hydrogen atmosphere so that desired grain size and orientation is obtained, With use of Bell Furnace we annealed coils as per hardness required, following are mechanical Properties for Annealed and Skinpass sheets and strips

Skin Pass
After compleating process of Annealing Coils are moved to skinpass, annealed cold roll coil are skin pass to prevent Strecure stains or wrinkles on formed component.to achieve flatness .to impart matt or bright finishing as required .

C.R Slitting

Cold roll coil further processs for slitting after skin pass, on C.R. Slitter as per requirement coils are slitted slitting size limit are minimum 30mm width.

Cut to Length

If steel strip is requirement of customer, coils are send to cut to length machine , here coils are cut as per require length

Advantages of CRCA Coils / CRCA Pipes / CRCA Sheets:- Close Dimensional Tolerances- Excellent surface finish- Controlled mechanical & physical properties as per customer requirements- Excellent Testing Facilities

Cold rolled steel sheets offer a variety of features, including easy formability and a smooth, clean surface, and are used in automobiles, appliances, furniture, etc. 
Cold rolled steel sheets offer a variety of features, including easy formability and a smooth, clean surface, and are used in automobiles, appliances, furniture, etc. Crca is done by five step process in which the cold rolled products accuracy is measured by cold rolling process. Rolling oil on the cold rolled strip is burned off during annealing, which is the next process after cold rolling. The formability of products is determined by annealing.Annealed coils are lightly rolled by the skinpass mill to prevent a defect called stretcher strain and then the shape of the strip is improved. After skinpass rolling, coils are processed at the recoiling line, where the strips are cut to produce product coils of the weight according to the requirement or at the shearing line, where they are cut to sheets in the specified dimensions.

We Manufacture CRCA Coils at our METCRAFT STEEL PRIVATE LIMITED Plant situated at Palghar Near Mumbai city, which has four hi cold roll mill, here thickness of Hot Roll Coils Reduce to desired Thickness, Shape & Surface. CRCA means "cold rolled close annealed". This means that after hot rolling and pickling, the steel is cold rolled to a reduced thickness , which is then followed by annealing in a closed atmosphere of nitrogen or other non-oxidizing gases (which softens it back up while protecting it from oxidation).

An exposed ceiling grid system with improved load carrying capacity With its strong clean lines, Thakkar Group lay-in exposed ceiling grid system not only looks good, but through the use of our patented ultra Sheet process, delivers excellent load bearing capacity enhanced further by stitching in the web of the Main and Cross Tee's. Metcraft T-Grid False Ceiling Systems are Suitable for most commercial, recreational and residential applications, Which having manufacturing Plant near Mumbai India . Composition and manufacture Main and Cross Tees are cold roll formed from hot dipped Galvanised steel through the ultra steel strip process and finished with pre-painted capping. Both Main and Cross Tees are double stitched for improved quality and Cross Tees are completed with high tensile steel clips to ensure a positive fit.

Thakkarsons Roll Forming Private Limited is a leading solar mounting product supplier, specialized in developing and manufacturing solar mounting structure. Thakkarsons not only provides top quality and innovative products but also provides timely delivery, top grade services and comprehensive solutions for our valued customers. Thakkarsonss technical experts and consultants have rich experience in engineering, manufacturing and international building standards which can ensure great quality and convenient usage. With our high quality products and product innovation, Thakkarsonss products are welcomed by installers, distributors and agents around the world. Thakkarsons provides a series of mounting systems covering all fields of solar power projects and EPC industry. To meet our customer's special requirements, our strong engineering team also provides customized solutions. Thakkarsons takes customer's satisfaction as our priority and takes "keeping innovation" as our mission, which ensure Thakkarsons provides the most advanced and reliable products for solar industry

Ceiling panel are widely used in interior works as well as for outside works also like for shopping mall, workshops, petrol pumps, star hotels, airports, banks, clean room & for commercial establishments.
Thakkar Group's commitment to our customers is to provide only the highest quality products and services through an established world-recognised quality control practice, as well as state of the art manufacturing processes, a culture committed to innovation, and the provision of expert engineering services to our customers.
Thakkar Group's Studd & Furring Channel is one of our most popular products and comes in great sizes. It has many advantages over other competitors, is very easy to use and top quality.
These sections are very light weight for use. Thus its Easy for installation.
All sections stocked in for the max.length 6 metres (special cut out lengths are available on request). All sections are computerised designed.
Material : galvanized aluminium (precolour coated or powde coated)
Thickness : pre coated steel 0.5 to 0.6 mm aluminium powder coated 0.6 to 0.9 mm

Its high ribs and long lengths coupled with its positive concealed clip fixing methods make it the ideal roofing for the high rainfall intensity regions with its wide treys, it quickly disperses water safely to the outer perimeter of roof.Besides this unique feature, this profile has wide pan forfaster drainage and easy walking during maintenance.

We are reknown manufacturers & suppliers of Stud & Furring products that are used widely in building interiors. We have been supplying stud & furring products widely in Mumbai, India,

The basic function of Guard Rails is to absorb the impact energy of the colliding vehicle thus minimizing the extent of risk and damage to the vehicle and its passengers.

Modern Roofing Product are established in response to growing interest in Giant Structures, Modern life style, Best Outlook of Premises, With better quality Durability and Capability Of Roofing, METFORM ROOFING is Committed to fulfill Structural requirement & complete satisfaction.

Roofing Styles

Trapeziodal Roofing panel 1000 Trapeziodal Roofing panel 1050 Clippon Roofing Panel

Metform Offers Trapezoidal Profiles, An environment friendly solution that provides exceptional life cycle performance for roofings and wall claddings to be used in industrial sheds, commercial buildings and residential homes. Long span capability, good load bearing capability and structural efficiency are met by range ofMETFORM TRAPEZOIDAL PROFILES. When you chooseMETFORM TRAPEZOIDAL PROFILESyou get flexibility in Thickness, Length & Height dimensions and colour. METFORM TRAPEZOIDAL PROFILESare made out of Galvanized Steel (of all grades), colour coated steel, Galvalume sheets, and even aluminium. Most of the Colour coated sheets and Galvalume Sheets are imported from korea and Germany.