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Titan Engineering Solution
location Kurla, Mumbai, Maharashtra

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Our Products

  1. Hand Tool 6 Products available
  2. Industrial Pump 3 Products available

  3. Pumps, Pumping Machines & Parts

    2 Products available

  4. Hydraulic Tools

    1 Products available

  5. Bolts

    1 Products available

  6. Hydraulic & Pneumatic Tools

    1 Products available

  7. Hydraulic Component

    1 Products available
  8. Others Products 6 Products available

Our Products

We are leaders in the market for providing best range of Low Profile Hydraulic Torque Wrenches, Square Drive Hydraulic Torque Wrenches, Spring Return Bolt Tensioners, Foundation Bolt Tensioner and Customise Bolt Tensioner

Extra Load Range Hydraulic Bolt Tensioning Tools

Extra Load Range Hydraulic Bolt Tensioning Tools
The new HYTENSION Xtra load range of 1500 bar tools has been developed to suit all common size flanges; including ANSI, API and Norsok L005 Compact Flanges.
The Xtra range offers high quality tooling to give safe and reliable operation.
30% more load than typical standard ranges, combined with a large usable piston stroke provides users with versatility, and fast, accurate operation.
The tools are fitted with a range of features including misalignment compensation device, over stroke safety and maximum stroke indicators. Spring piston return and gear drive nut rotation are available as an option.
Overview:
High load
Lightweight design
Large stroke
1500 bar maximum pressure
Fast delivery
Low maintenance design
Maximum stroke indicator
Safe over stroke mechanism
Optional spring return
Optional swivel connectors
Optional twin port connection
Optional gear drive nut rotation
Optional square drive tool run down adaptor
Oversize threads available to suit galvanised bolting
Complementary pumps and hoses available
All equipment supplied with pressure test certification
All equipment CE marked
All tools supplied with detailed operating, maintenance and safety manuals
24 hour technical support
Special designs available

NOTES
Maximum load is generated at the maximum operating pressure of 1500 bar.
For hoses fittings and pumps request data sheets 601, 602 & 603.
Unless specified, inch size tooling will be threaded UNC up to 1 inch and UN8 for 1-1/8 inch upwards.
All tools are assembled, filled with oil, pressure tested and a test certificate issued prior to despatch.
Each tool is marked with the maximum operating pressure, load and stroke. All tools are CE marked.
Any number of tools can be connected together for simultaneous operation.
Tools can be machined with other thread forms - specify when ordering.
If using tools with swivel connectors then 13 mm can be deducted from the nearest obstruction height.
Due to continuous product development dimensions may change without notice.

Tool
No.		 Bolt
Diameter		 Hydraulic
Area		 Max
Load		 Tool
Ø		 Tool
Height		 Bridge
Height		 Rear
Angle		 Minimum
Bolt Pitch		 Nearest
Obstruction		 Tool
Weight
inch mm mm2 kN klbf mm mm mm mm mm mm kg lbs
C1 3/4 M20 891 134 30.1 56 85 40 14.8 48.4 158 1.3 2.9
C2 7/8 M22 1268 190 42.7 63.5 92 45 18 52.2 167 1.8 4.0
C3 1 M24 1628 244 54.9 72 99 46 24 58.6 180 2.5 5.5
C4 1-1/8 M27
M30		 2154 323 72.6 83 105 50 25 62.9 191 3.4 7.5
C5 1-1/4 M33 2747 412 92.6 92 109 53 27 70.2 199 4.3 9.5
C6 1-3/8 M36 3419 512 115.3 101 114 55 31 77.2 207 5.3 11.6
C7 1-1/2 M39 4153 623 140 111 127 62 36 81 222 6 19.8
C8 1-5/8 M42 4966 745 167.5 119 131 65 37 98.4 229 8.2 18
C9 1-3/4 M45 5901 878 199 129 139 69 39 94.3 242 10.4 23
C10 1-7/8 M48 6817 1022 229.8 138 143 69 42.5 100.3 247 12.2 26.8
C11 2 M52 7856 1178 264.8 147 152 74 44 108.3 260 14.5 31.9
C12 2-1/4 M56
M60		 10117 1519 341.5 167 164 79 50 120 282 20.1 44.2
C13 2-1/2 M64 12702 1904 428.2 187 181 90 55 132.8 300 26.5 58.2
C14 2-3/4 M68
M72		 14084 2111 474.6 198 191 96 62 144.5 320 33 72.6
C15 3 M76 16912 2539 570.8 215 200 102 69 160.3 330 40 88
C16 3-1/4 M80
M85		 20056 3006 676.9 236 219 110 69.5 170.3 362 48.3 106.3
C17 3-1/2 M90 23423 3512 789.5 250 224 115 79 185.9 370 61 134.2
C18 3-3/4 M95 27051 4058 912.2 267 246 125 80 195.3 394 69.8 153.6
C19 4 M100 30984 4648 1044.9 286 257 132 88 241.1 411 78.5 172.7















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Hand Pump For Hydraulic Tensioners

Hand Pump For Hydraulic Tensioners
  • Availability 10.1 kgs
  • Dimensions 620 mm long x 110 mm wide x 170 mm high
  • Oil Reservoir - 2.4 litre ISO 10 hydraulic oil
  • Finish Aluminium Silver
This hand pump can be used with all Hytension 1500 bar tooling and equipment. The pump has both high and low pressure pistons and is supplied complete with, a 110 mm diameter pressure gauge, pressure release valve, internal pressure safety relief valve, a 2.4 liter oil reservoir and a self sealing quick connect coupling (Type B - see DS 26)
Hand pumps should only be used with one or two tensioning tools. When simultaneous operation of several tools is being considered Hytension recommeds the use of an air driven pump.
Specification
Dimensions- 620 mm long x 110 mm wide x 170 mm high
Weight- 10.1 kgs
Oil Reservoir- 2.4 litre ISO 10 hydraulic oil
Finish- Aluminium Silver
Pressure Gauge- Dual Scale 0 - 1500 bar (0 - 22000 psi) 110 mm dia
Maximum Pressure- 1500 bar
Oil Delivery Low Pressure Piston- 20 cc per stroke
Oil Delivery High Pressure Piston- 1 cc per stroke
Handle Effort @ 1500 bar- 370 Newtons
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Compact Electric Motor Driven Pump

Compact Electric Motor Driven Pump
  • Availability Without oil 32.5 kg.- with oil 37.5 kg.
  • Dimensions 450 mm long x 320 mm wide x 430 mm high
  • Capacity 1st Stage 3.5 liters per minute up to 30 bar* 2nd Stage 0.35 liters per minute up to 1500 bar* * at
PES-1500-01 is a standalone electric pump that is both lightweight and portable. The pump, reservoir and motor are all combined into one easily handled package built around a steel frame with rubber feet.
The pump is fitted with a CEJN 116 coupling outlet a glycerine filled damped pressure gauge and an oil sight glass. It also features a fully functional remote control with a 5m cable.
Hytension's PES-1500-01 is well suited for use in the wind turbine industry for its relatively low weight and small size. The pump is very easy to use and maintain and is equipped with an industrial inline oil filter. It has a manually adjustable pressure relief valve for easy setting of the maximum working pressure. It is also fitted with an internal pressure safety valve.
The pump is pressurised in two states. The low pressure stage is factory set to provide a high volume oil flow for rapid piston extension and seal energising. When higher pressure is required the pump automatically switches to the high pressure, low volume mode. The high oil flow ensures the pump reaches the desired operating pressure very quickly.
Specification
Maximum Operating Pressure- 1500 bar
Electric Motor Options- 200V-240V 50/60 Hz single-phase, 110V-120V 50/60Hz single-phase
Protection Rating- IP54
Protected against dust- limited ingress permitted protected against water sprays from all directions -limited ingress permitted
Power Rating- 0.75kw
Pump Capacity- 1st Stage 3.5 liters per minute up to 30 bar*2nd Stage 0.35 liters per minute up to 1500 bar** at 50Hz (at 60Hz + 20%)
Oil Reservoir- IS032, ISO46 hydraulic oil. Capacity 5 liters. Maximum Pressure Valve
Manual Adjustment- 0-1500 bar
Dimensions- 450 mm long x 320 mm wide x 430 mm high
Weight- Without oil 32.5 kg.- with oil 37.5 kg.
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Tensioner Bolt

Tensioner Bolt
  • Feature Comprehensive operating manual, Long life composite seals
Hytension's range of foundation bolt tensioners have been specifically designed for wind turbine base and foundation bolts. Hytension tensioners are designed to meet the exacting requirements of the wind industry. Reliable and easy to use, Hytension tensioners are kept in stock for most common wind turbine applications.Foundation bolt tensioners are commonly used for wind turbine tower base bolts, bridge and other civil applications are designed using Finite Elements Analysis and 3D solid modelling combined with extensive testing.
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Low Profile Hydraulic Torque Wrenches

Low Profile Hydraulic Torque Wrenches

Low Profile Hydraulic Torque Wrenches

Flat Design
Easy fit on the tightest bolt patterns
Sits flat on the application
Patented Multi Axis Thru-Swivel
Allow hose liberty movement
Greater range of hose position
Unique Wide-Track Ratchet Teeth
Multi surface engaged to better
Handle deflection forces
Modular Concept

One cylinder compatible with several links

.

Product reference / part number will vary depending on option choices.Specifications are subject to change without notification. Please refer to your regional sales representative for more information.
Superior Bolting Solutions
Low Profile, Versatile and Powerful
Reliable & Efficient
The Titan WIDE TRACK ratchet tooth design distributes stress evenly, which provides a bigger contact area that delivers the strength to get the job done right every time.
Robust Design
Crafted from the highest quality aircraft-grade materials for ultimate strength and durability (AISI 4340 alloy steel)
Powerful
The LP series offers an excellent power to weight ratio for easy, powerful and efficient bolting
Accuracy
Certified torque accuracy of +/-3%. Robust ratchet mechanism assures repeatability
Flat Design
Low nose and flat design for extremely tight application accessibility
Certified Calibration
Every tool is provided with a certification of calibration with traceability to NIST by an independent lab NVLAP usingcertified calibration equipment and procedure

Model Range of Hex Sizes   Torque   Cylinder Weight Range of Link Weight
  ft.lbs.   Nm
in mm min max min max lbs. kg lbs. kg
LP2 3⁄4  23⁄8 19 to 60 268 1826 363 2476 3.45 1.56 2.2 to 3.5 1 to 1.58
LP4 1 to 31⁄8 25 to 80 504 3451 683 4680 5.8 2.62 5.25 to 7.5 2.38 to 3.4
LP8 113⁄16 to 41⁄2 46 to 115 1075 8024 1458 10881 10.2 4.62 11.4 to 14.1 5.16 to 6.39
LP16 23⁄8 to 411⁄16 60 to 120 2360 16231 3200 22009 15.5 7.01 19.7 to 27.6 8.91 to 12.5
LP32 37⁄8 to 61⁄8 98 to 155 5250 33000 7119 44748 18 8.14 32 to 99 14.5 to 44.9
LP48 37⁄8 to 61⁄8 98 to 155 7125 43000 9662 58308 19.4 8.78 35 to 99 15.84 to 44.9
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Square Drive Hydraulic Torque Wrenches

Square Drive Hydraulic Torque Wrenches
Superior Bolting Solutions
Robust, Powerful and Accurate
Reliable & Efficient
Titan piston system eliminates piston and cylinder damage due to over-stroke
Robust Design
Crafted from the highest quality aircraft-grade materials for ultimate strength and durability (AQ Grade 7075-T6 Light Alloy)
Durable
Unique single-piece drive pawl design for ultimate accuracy and longevity
Accuracy
Certified torque accuracy of +/-3%. Robust ratchet mechanism assures high repeatability
Powerful
The T series offers an excellent power to weight ratio for easy, powerful and efficient bolting
Certified Calibration
Every tool is provided with a certification of calibration with traceability to NIST by an independent lab NVLAP using certified calibration equipment and procedure

All tools are manufactured to ISO 9001/AS9100C:2009 quality standards.To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories on, or working nearhydraulic tools must read and understand the instructions of use delivered with the tool, before performing any such task.

Patented Multi Axis Thru-Swivel
Allow hose liberty movement
Greater range of hose position
Versatile Square Drive
Quick change system
3 square drive sizes available
360 Rotating Reaction Arm
Multi-axis design
Ease of motion
Prevent hose kinking
Corrosion Resistance
Hard coat anodized finish

Model Part
Number		 Square
Drive		 Torque Weight
(incl. reaction arm)		 Accuracy
ft.lb Nm
in min max min max lbs kg %
T1 615 155 0010 3⁄4 197 1359 267 1843 5 2.27 ± 3%
T3 615 155 0020 1 468 3124 635 4236 10 4.54 ± 3%
T5 615 155 0030 11⁄2 816 5605 1107 7601 17 7.71 ± 3%
T8 615 155 0040 11⁄2 1168 8062 1584 10932 25 11.34 ± 3%
T10 615 155 0050 11⁄2 1662 11067 2254 15007 30 13.61 ± 3%
T25 615 155 0060 21⁄2 3726 24749 5052 33560 70 31.75 ± 3%



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Electric / Hydraulic Torque Wrench Pumps

Electric / Hydraulic Torque Wrench Pumps
EXE Range Features
3 stage piston design faster at working pressures
Double scale gauge (psi / bar)
Quiet operation low noise emissions
Convenient 15 ft. / 4, 5 m remote control
EXE MINI Special Feature
Built-in thermometer (F / C) for oil temperature check
EXE MAX Special Feature
Built-in lifting hook for superior portability
EXE MAX and MAX Super
Built-in oil cooler, stabilizes oil viscosity, increasing oil lifeand reducing wear of pump
Sturdy steel full protective frame for greater pump durability and stability on soft or uneven surfaces

odel Type Frame Source Max Power Max Oil Flow Max Weight
Without Oil		 Dimensions (L x W x H) Oil Cooler
Low Pressure Medium Pressure High Pressure
Volt hp KW cu in/min L/min cu in/min L/min cu in/min L/min lbs kg in cm
EXE MINI Electric Small 100, 110/120,
230		 0.35 0.25 195 3.2 55 0.9 25 0.4 36,3 16,5 12.8 x 10.4 x 16.8 32 x 26 x 42 n/a
EXE MAX Electric Full with
hook		 100, 110/120,
230		 0.75 0.55 390 6.5 110 1.8 43 0.7 66 30 18 x 12 x 20 45 x 30 x 50 ✓
EXE MAX
Super		 Electric Full 100, 110/120,
230		 1.5 1.1 510 8.5 180 3.4 80 1.3 72,6 33 18 x 12.4 x 18 45 x 31 x 45 ✓






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Pneumatic Hydraulic Torque Wrench Pumps

Pneumatic Hydraulic Torque Wrench Pumps
EXA MINI Special Feature
Built-in thermometer (F / C) for oil temperature check
EXA MAX Special Feature
Sturdy steel full protective frame for greater pump durability and stability on soft or uneven surfaces

Model Type Frame Channel Max Power Max Oil Flow Max Weight
Without Oil		 Dimensions (L x W x H) Oil Cooler
Low Pressure Medium Pressure High Pressure
hp KW cu in/min L/min cu in/min L/min cu in/min L/min lbs kg in cm
EXA MINI-SF1 Pneumatic Small 1 1.55 1.12 275 4.5 86 1.4 32 0.5 41 19 12.2 x 11.5 x 16.5 31 x 29.2 x 42 n/a
EXA MAX-FF1 Pneumatic Full 1 3.8 2.8 460 7.5 153 2.5 55 0.9 66 30 20.5 x 13.8 x 20 52.1 x 35.1 x 50.8 ✓
EXA MAX-FF4 Pneumatic Full 4 3.8 2.8 460 7.5 153 2.5 55 0.9 66 30 20.5 x 13.8 x 20 52.1 x 35.1 x 50.8 ✓

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Hydraulic Bolt Tensioner

Hydraulic Bolt Tensioner
  • Bolt Diameter 1"
Hytensions's Wind Turbine range of bolt tensioners offer a high-load, low profile solution for space-restricted applications demanding high and accurate preloads.Developed initially for the Wind Industry where such connections are commonplace, additional convenience features such as a spring loaded gear drive for nut rotation, automatic piston retraction and positive stop facility ensure that Hytension tensioners are the ideal choice for any application demanding a powerful, portable and user-friendly bolt tensioning tool.Wind turbine tensioners also feature a high-cycle fatigue, aerospace-grade reaction component for maximum tool life. They are designed to fail safely (posing no threat to personnel or plant when the maximum tool life is achieved). Available in single stage or multi stage configurations, the tools also feature a durable carrying handle, configurable quick connect options and digital cycle counters where specified.
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