Mumbai, Maharashtra, India
Our Products
| PES-1500-01 is a standalone electric pump that is both lightweight and portable. The pump, reservoir and motor are all combined into one easily handled package built around a steel frame with rubber feet. | ||||||||||||||||||||
| The pump is fitted with a CEJN 116 coupling outlet a glycerine filled damped pressure gauge and an oil sight glass. It also features a fully functional remote control with a 5m cable. | ||||||||||||||||||||
| Hytension's PES-1500-01 is well suited for use in the wind turbine industry for its relatively low weight and small size. The pump is very easy to use and maintain and is equipped with an industrial inline oil filter. It has a manually adjustable pressure relief valve for easy setting of the maximum working pressure. It is also fitted with an internal pressure safety valve. | ||||||||||||||||||||
| The pump is pressurised in two states. The low pressure stage is factory set to provide a high volume oil flow for rapid piston extension and seal energising. When higher pressure is required the pump automatically switches to the high pressure, low volume mode. The high oil flow ensures the pump reaches the desired operating pressure very quickly. | ||||||||||||||||||||
| Specification | ||||||||||||||||||||
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| The long stroke HYTENSION spring return range of 1500 bar (21, 750 psi) bolt tensioning tools have been developed to improve productivity and operator safety. The spring return mechanism provides automatic piston retraction after depressurising the system at the end of the tensioning sequence. This ensures the tools are ready for the next operational sequence of tensioning, commencing from zero stroke. | |||||||||||||||||||||||||||||||||||||||||
| The design of the tools is ideally suited for use on common flange sizes. The geometry of the tool and the high load tool capacity ensures that the location is assured and loading of the bolting application is easily achieved. | |||||||||||||||||||||||||||||||||||||||||
| The TSR range uses the same hydraulic pump and hoses as other Boltight bolt tensioning tools, including the Xtra load range. As well as the piston retraction, the tools are designed with safety features including a piston overstroke prevention valve and maximum stroke indicator. | |||||||||||||||||||||||||||||||||||||||||
| Additional optional features include gear drive nut rotation and oversize threading to accommodate galvanised bolting.
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| Overview: | |||||||||||||||||||||||||||||||||||||||||
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| Tool No |
Bolt Diameter |
Hydraulic Area |
Max. Load |
Tool Outside Diameter |
Tool Height | Nearest Obstruction |
Tool Weight | |||
| inch | mm | mm2 | kN | lbf | mm | mm | mm | kg | lbs | |
| TSR 0 | 3/4 7/8 |
M20 M22 |
1,070 | 160 | 35,970 | 66 | 93 93 |
142 144 |
1.4 | 3.1 |
| TSR 1 | 1 1-1/8 |
M24 M27 |
1,870 | 280 | 62,950 | 87 | 117 117 120 |
175 178 178 |
2.7 | 6.0 |
| TSR 2 | 1 1-1/8 1-1/4 1-3/8 |
M24 M27 M30 M33 M36 |
3,000 | 450 | 101,160 | 103 | 117 117 120 123 126 |
175 178 184 190 196 |
4.1 | 9.0 |
| TSR 3 | 1-1/4 1-3/8 1-1/2 1-5/8 |
M33 M36 M39 M42 |
4,400 | 660 | 148,370 | 118 | 123 126 130 133 |
192 198 204 211 |
5.4 | 11.9 |
| TSR 4 | 1-1/2 1-5/8 1-3/4 1-7/8 2 |
M39 M42 M45 M48 |
6,670 | 1,000 | 224,810 | 141 | 132 135 139 142 145 |
212 218 225 231 231 |
8.4 | 18.5 |
| TSR 5 | 2 2-1/4 2-1/2 2-3/4 |
M52 M56 M60 M64 M68 |
10,000 | 1,500 | 337,210 | 176 | 148 154 161 161 167 |
248 258 262 273 283 |
13.8 | 30.4 |
| TSR 6 | 2-3/4 3 3-1/4 3-1/2 |
M72 M76 M80 M85 M90 |
16,670 | 2,500 | 562,020 | 219 | 167 171 180 180 186 |
297 308 312 323 334 |
23.0 | 50.7 |
| TSR 7 | 3-1/2 3-3/4 4 |
M90 M95 M100 |
21,340 | 3,200 | 719,390 | 252 | 186 186 192 199 |
341 346 356 356 |
32.0 | 70.5 |
| The new HYTENSION Xtra load range of 1500 bar tools has been developed to suit all common size flanges; including ANSI, API and Norsok L005 Compact Flanges. | |||||||||||||||||||||||||||||||||||||||||||
| The Xtra range offers high quality tooling to give safe and reliable operation. | |||||||||||||||||||||||||||||||||||||||||||
| 30% more load than typical standard ranges, combined with a large usable piston stroke provides users with versatility, and fast, accurate operation. | |||||||||||||||||||||||||||||||||||||||||||
| The tools are fitted with a range of features including misalignment compensation device, over stroke safety and maximum stroke indicators. Spring piston return and gear drive nut rotation are available as an option. | |||||||||||||||||||||||||||||||||||||||||||
| Overview: | |||||||||||||||||||||||||||||||||||||||||||
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| NOTES | ||||||||||||||||||
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| Tool No. |
Bolt Diameter |
Hydraulic Area |
Max Load |
Tool Ø |
Tool Height |
Bridge Height |
Rear Angle |
Minimum Bolt Pitch |
Nearest Obstruction |
Tool Weight |
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| inch | mm | mm2 | kN | klbf | mm | mm | mm | mm | mm | mm | kg | lbs | |
| C1 | 3/4 | M20 | 891 | 134 | 30.1 | 56 | 85 | 40 | 14.8 | 48.4 | 158 | 1.3 | 2.9 |
| C2 | 7/8 | M22 | 1268 | 190 | 42.7 | 63.5 | 92 | 45 | 18 | 52.2 | 167 | 1.8 | 4.0 |
| C3 | 1 | M24 | 1628 | 244 | 54.9 | 72 | 99 | 46 | 24 | 58.6 | 180 | 2.5 | 5.5 |
| C4 | 1-1/8 | M27 M30 |
2154 | 323 | 72.6 | 83 | 105 | 50 | 25 | 62.9 | 191 | 3.4 | 7.5 |
| C5 | 1-1/4 | M33 | 2747 | 412 | 92.6 | 92 | 109 | 53 | 27 | 70.2 | 199 | 4.3 | 9.5 |
| C6 | 1-3/8 | M36 | 3419 | 512 | 115.3 | 101 | 114 | 55 | 31 | 77.2 | 207 | 5.3 | 11.6 |
| C7 | 1-1/2 | M39 | 4153 | 623 | 140 | 111 | 127 | 62 | 36 | 81 | 222 | 6 | 19.8 |
| C8 | 1-5/8 | M42 | 4966 | 745 | 167.5 | 119 | 131 | 65 | 37 | 98.4 | 229 | 8.2 | 18 |
| C9 | 1-3/4 | M45 | 5901 | 878 | 199 | 129 | 139 | 69 | 39 | 94.3 | 242 | 10.4 | 23 |
| C10 | 1-7/8 | M48 | 6817 | 1022 | 229.8 | 138 | 143 | 69 | 42.5 | 100.3 | 247 | 12.2 | 26.8 |
| C11 | 2 | M52 | 7856 | 1178 | 264.8 | 147 | 152 | 74 | 44 | 108.3 | 260 | 14.5 | 31.9 |
| C12 | 2-1/4 | M56 M60 |
10117 | 1519 | 341.5 | 167 | 164 | 79 | 50 | 120 | 282 | 20.1 | 44.2 |
| C13 | 2-1/2 | M64 | 12702 | 1904 | 428.2 | 187 | 181 | 90 | 55 | 132.8 | 300 | 26.5 | 58.2 |
| C14 | 2-3/4 | M68 M72 |
14084 | 2111 | 474.6 | 198 | 191 | 96 | 62 | 144.5 | 320 | 33 | 72.6 |
| C15 | 3 | M76 | 16912 | 2539 | 570.8 | 215 | 200 | 102 | 69 | 160.3 | 330 | 40 | 88 |
| C16 | 3-1/4 | M80 M85 |
20056 | 3006 | 676.9 | 236 | 219 | 110 | 69.5 | 170.3 | 362 | 48.3 | 106.3 |
| C17 | 3-1/2 | M90 | 23423 | 3512 | 789.5 | 250 | 224 | 115 | 79 | 185.9 | 370 | 61 | 134.2 |
| C18 | 3-3/4 | M95 | 27051 | 4058 | 912.2 | 267 | 246 | 125 | 80 | 195.3 | 394 | 69.8 | 153.6 |
| C19 | 4 | M100 | 30984 | 4648 | 1044.9 | 286 | 257 | 132 | 88 | 241.1 | 411 | 78.5 | 172.7 |
Low Profile Hydraulic Torque Wrenches
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| Product reference / part number will vary depending on option choices.Specifications are subject to change without notification. Please refer to your regional sales representative for more information. |
| Superior Bolting Solutions |
| Low Profile, Versatile and Powerful |
| Reliable & Efficient |
| The Titan WIDE TRACK ratchet tooth design distributes stress evenly, which provides a bigger contact area that delivers the strength to get the job done right every time. |
| Robust Design |
| Crafted from the highest quality aircraft-grade materials for ultimate strength and durability (AISI 4340 alloy steel) |
| Powerful |
| The LP series offers an excellent power to weight ratio for easy, powerful and efficient bolting |
| Accuracy |
| Certified torque accuracy of +/-3%. Robust ratchet mechanism assures repeatability |
| Flat Design |
| Low nose and flat design for extremely tight application accessibility |
| Certified Calibration |
| Every tool is provided with a certification of calibration with traceability to NIST by an independent lab NVLAP usingcertified calibration equipment and procedure |
| Model | Range of Hex Sizes | Torque | Cylinder Weight | Range of Link Weight | ||||||
| ft.lbs. | Nm | |||||||||
| in | mm | min | max | min | max | lbs. | kg | lbs. | kg | |
| LP2 | 3⁄4 23⁄8 | 19 to 60 | 268 | 1826 | 363 | 2476 | 3.45 | 1.56 | 2.2 to 3.5 | 1 to 1.58 |
| LP4 | 1 to 31⁄8 | 25 to 80 | 504 | 3451 | 683 | 4680 | 5.8 | 2.62 | 5.25 to 7.5 | 2.38 to 3.4 |
| LP8 | 113⁄16 to 41⁄2 | 46 to 115 | 1075 | 8024 | 1458 | 10881 | 10.2 | 4.62 | 11.4 to 14.1 | 5.16 to 6.39 |
| LP16 | 23⁄8 to 411⁄16 | 60 to 120 | 2360 | 16231 | 3200 | 22009 | 15.5 | 7.01 | 19.7 to 27.6 | 8.91 to 12.5 |
| LP32 | 37⁄8 to 61⁄8 | 98 to 155 | 5250 | 33000 | 7119 | 44748 | 18 | 8.14 | 32 to 99 | 14.5 to 44.9 |
| LP48 | 37⁄8 to 61⁄8 | 98 to 155 | 7125 | 43000 | 9662 | 58308 | 19.4 | 8.78 | 35 to 99 | 15.84 to 44.9 |
| Superior Bolting Solutions | |||||||||||||||||||||||||||||||
| Robust, Powerful and Accurate | |||||||||||||||||||||||||||||||
| Reliable & Efficient | |||||||||||||||||||||||||||||||
| Titan piston system eliminates piston and cylinder damage due to over-stroke | |||||||||||||||||||||||||||||||
| Robust Design | |||||||||||||||||||||||||||||||
| Crafted from the highest quality aircraft-grade materials for ultimate strength and durability (AQ Grade 7075-T6 Light Alloy) | |||||||||||||||||||||||||||||||
| Durable | |||||||||||||||||||||||||||||||
| Unique single-piece drive pawl design for ultimate accuracy and longevity | |||||||||||||||||||||||||||||||
| Accuracy | |||||||||||||||||||||||||||||||
| Certified torque accuracy of +/-3%. Robust ratchet mechanism assures high repeatability | |||||||||||||||||||||||||||||||
| Powerful | |||||||||||||||||||||||||||||||
| The T series offers an excellent power to weight ratio for easy, powerful and efficient bolting | |||||||||||||||||||||||||||||||
| Certified Calibration | |||||||||||||||||||||||||||||||
| Every tool is provided with a certification of calibration with traceability to NIST by an independent lab NVLAP using certified calibration equipment and procedure | |||||||||||||||||||||||||||||||
| All tools are manufactured to ISO 9001/AS9100C:2009 quality standards.To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories on, or working nearhydraulic tools must read and understand the instructions of use delivered with the tool, before performing any such task.
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| Model | Part Number |
Square Drive |
Torque | Weight (incl. reaction arm) |
Accuracy | ||||
| ft.lb | Nm | ||||||||
| in | min | max | min | max | lbs | kg | % | ||
| T1 | 615 155 0010 | 3⁄4 | 197 | 1359 | 267 | 1843 | 5 | 2.27 | ± 3% |
| T3 | 615 155 0020 | 1 | 468 | 3124 | 635 | 4236 | 10 | 4.54 | ± 3% |
| T5 | 615 155 0030 | 11⁄2 | 816 | 5605 | 1107 | 7601 | 17 | 7.71 | ± 3% |
| T8 | 615 155 0040 | 11⁄2 | 1168 | 8062 | 1584 | 10932 | 25 | 11.34 | ± 3% |
| T10 | 615 155 0050 | 11⁄2 | 1662 | 11067 | 2254 | 15007 | 30 | 13.61 | ± 3% |
| T25 | 615 155 0060 | 21⁄2 | 3726 | 24749 | 5052 | 33560 | 70 | 31.75 | ± 3% |
| Foundation Bolt Tensioners for Wind Turbines |
| Hytension's range of foundation bolt tensioners have been specifically designed for wind turbine base and foundation bolts. Hytension tensioners are designed to meet the exacting requirements of the wind industry. Reliable and easy to use, Hytension tensioners are kept in stock for most common wind turbine applications. | |||||||||||||||||||||||||||||||
| Hytension tensioner are suitable for most common thread forms including | |||||||||||||||||||||||||||||||
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| Hytension foundation tensioner have been designed to suit the technical requirements for the most common OEM wind turbines: | |||||||||||||||||||||||||||||||
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| Foundation bolt tensioners are commonly used for wind turbine tower base bolts, bridge and other civil applications are designed using Finite Elements Analysis and 3D solid modelling combined with extensive testing. | |||||||||||||||||||||||||||||||
| Features: | |||||||||||||||||||||||||||||||
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| Reaction arms including ALCO extended reaction arm | |
| Hex & 12 pt. step-down sleeves | |
| Stack sockets | |
| Square drive adapter | |
| Hex stock |
| This easy to use, air driven hydraulic pump is mounted in a tubular steel transportable frame painted blue. The pack is supplied complete with, air inlet connector, air filter, air pressure regulator, air lubricator, air pressure gauge, air pressure limit valve, pump on/off control, oil reservoir, oil pressure release valve, oil pressure gauge, gauge guard, air/hydraulic pump and high pressure oil outlet through a self sealing quick connect coupling. | ||||||||||||||||
| This pump is designed for use with all 1500 bar tooling and represents the best compromise between price and performance. | ||||||||||||||||
| A higher delivery pump is available where speed of operation is essential especially when using multiple large diameter tooling. | ||||||||||||||||
| Pumps for 1000 bar, 2000 bar and 2500 bar working pressures are also available. | ||||||||||||||||
| Custom built power packs, with any number of outlets, to suit your existing tooling or with special features are available on request. | ||||||||||||||||
| Specification | ||||||||||||||||
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| Hytensions's Wind Turbine range of bolt tensioners offer a high-load, low profile solution for space-restricted applications demanding high and accurate preloads. | ||||||||||||||||||||||||
| Developed initially for the Wind Industry where such connections are commonplace, additional convenience features such as a spring loaded gear drive for nut rotation, automatic piston retraction and positive stop facility ensure that Hytension tensioners are the ideal choice for any application demanding a powerful, portable and user-friendly bolt tensioning tool. | ||||||||||||||||||||||||
| Wind turbine tensioners also feature a high-cycle fatigue, aerospace-grade reaction component for maximum tool life. They are designed to fail safely (posing no threat to personnel or plant when the maximum tool life is achieved). Available in single stage or multi stage configurations, the tools also feature a durable carrying handle, configurable quick connect options and digital cycle counters where specified. | ||||||||||||||||||||||||
| The tools generate ISO and ASTM proof load standards for 10.9 bolts, in accordance with the requirements for wind turbine, structural and other high load, high integrity bolting applications. | ||||||||||||||||||||||||
| Specification: | ||||||||||||||||||||||||
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| Single Stage | ||||||||||||||||||||||||
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| Multi Stage | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| The long stroke HYTENSION spring return range of 1500 bar (21, 750 psi) bolt tensioning tools have been developed to improve productivity and operator safety. The spring return mechanism provides automatic piston retraction after depressurising the system at the end of the tensioning sequence. This ensures the tools are ready for the next operational sequence of tensioning, commencing from zero stroke. | |||||||||||||||||||||||||||||||||||||||||
| The design of the tools is ideally suited for use on common flange sizes. The geometry of the tool and the high load tool capacity ensures that the location is assured and loading of the bolting application is easily achieved. | |||||||||||||||||||||||||||||||||||||||||
| The TSR range uses the same hydraulic pump and hoses as other Boltight bolt tensioning tools, including the Xtra load range. As well as the piston retraction, the tools are designed with safety features including a piston overstroke prevention valve and maximum stroke indicator. | |||||||||||||||||||||||||||||||||||||||||
| Additional optional features include gear drive nut rotation and oversize threading to accommodate galvanised bolting. | |||||||||||||||||||||||||||||||||||||||||
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| Overview: | |||||||||||||||||||||||||||||||||||||||||
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| Tool No |
Bolt Diameter |
Hydraulic Area |
Max. Load |
Tool Outside Diameter |
Tool Height | Nearest Obstruction |
Tool Weight | |||
| inch | mm | mm2 | kN | lbf | mm | mm | mm | kg | lbs | |
| TSR 0 | 3/4 7/8 |
M20 M22 |
1,070 | 160 | 35,970 | 66 | 93 93 |
142 144 |
1.4 | 3.1 |
| TSR 1 | 1 1-1/8 |
M24 M27 |
1,870 | 280 | 62,950 | 87 | 117 117 120 |
175 178 178 |
2.7 | 6.0 |
| TSR 2 | 1 1-1/8 1-1/4 1-3/8 |
M24 M27 M30 M33 M36 |
3,000 | 450 | 101,160 | 103 | 117 117 120 123 126 |
175 178 184 190 196 |
4.1 | 9.0 |
| TSR 3 | 1-1/4 1-3/8 1-1/2 1-5/8 |
M33 M36 M39 M42 |
4,400 | 660 | 148,370 | 118 | 123 126 130 133 |
192 198 204 211 |
5.4 | 11.9 |
| TSR 4 | 1-1/2 1-5/8 1-3/4 1-7/8 2 |
M39 M42 M45 M48 |
6,670 | 1,000 | 224,810 | 141 | 132 135 139 142 145 |
212 218 225 231 231 |
8.4 | 18.5 |
| TSR 5 | 2 2-1/4 2-1/2 2-3/4 |
M52 M56 M60 M64 M68 |
10,000 | 1,500 | 337,210 | 176 | 148 154 161 161 167 |
248 258 262 273 283 |
13.8 | 30.4 |
| TSR 6 | 2-3/4 3 3-1/4 3-1/2 |
M72 M76 M80 M85 M90 |
16,670 | 2,500 | 562,020 | 219 | 167 171 180 180 186 |
297 308 312 323 334 |
23.0 | 50.7 |
| TSR 7 | 3-1/2 3-3/4 4 |
M90 M95 M100 |
21,340 | 3,200 | 719,390 | 252 | 186 186 192 199 |
341 346 356 356 |
32.0 | 70.5 |
