Hanel Storage Systems

Rotomat® and Lean-Lift® are high-tech products for the automated storage technology sector. Space saved Conventional storage methods require a lot of space! With their compact design and by utilizing the available room height, Hänel systems offer maximum storage capacity! Time saved Operating conventional storage systems takes more time, as users need to walk long distances! Goods to man is the motto instead of man to goods. Hänel storage systems result in substantial time savings! Ergonomics Disadvantage of conventional storage: Users have to bend, stretch or even climb ladders to retrieve storage items. Advantage of the Hänel systems: The requested part is brought automatically to the ergonomic retrieval height at the touch of a button. Goods protection Hänel systems protect all parts from dirt, damage and unauthorized access! Flexibility With Hänel storage systems you can expand or alter your storage capacity at any time without any problem. The units can even be combined to span multiple floors and expanded step by step at a later date to meet growing needs. Networking By networking its intelligent microprocessor controllers and offering practice-oriented software solutions, Hänel creates a perfect logistics system that is precisely tailored to your requirements! The pluses • Space saved • Time saved • Ergonomics • Goods protection • Flexibility • Networking result in high economic efficiency that sets your company on the road to success.

Efficient energy recovery Energy recovery thanks to built-in frequency converter The Hänel EcoDrive®, which was first unveiled at CeMAT 2008, is an integral part of the Hänel EcoConcept. Since its launch, this system has been continuously developed and improved. The Hänel EcoDrive® helps to save energy and consequently to reduce costs. The frequency converter uses the energy of the descending extractor and converts it back into electrical energy. This is then fed back into the supply system and can be used elsewhere, for example on other Lean-Lifts® in a network. Depending on the rate of travel, up to 40 % of the energy fed in previously for the upward run can be recovered in this way.

Energy-efficient loading Hänel microprocessor controllers with new features The Hänel Rotomat® also has a smart energy conservation concept – the Hänel EcoLoad®. As the Rotomat® works on the principle of rotation, a lot of energy can be saved by ensuring even load distribution. So the load status of the Hänel Rotomat® is continuously monitored. This enables the Hänel microprocessor controller to achieve optimum distribution of the storage items thanks to loading recommendations. If the recommendations are followed by the operating personnel, the storage goods are always evenly distributed. As a result, very little energy is required for the rotation movement.

Energy-efficient systems are the key to lowering energy consumption in your warehouse. The effective energy consumption of automated material and file handling systems has a major impact on operating costs, amortization and not least on environmental protection. For this reason we have always placed great emphasis on continually optimizing the energy efficiency of our storage systems. This brings our customers many benefits, both from an economic and an ecological perspective! Optimizing the energy balance with intelligent concepts The goal of continually optimizing the energy balance of the Hänel storage systems is a challenge we embrace every day. Under the heading Hänel EcoConcept we constantly develop components that contribute to improving energy efficiency. EcoDrive® The built-in frequency converter converts the kinetic energy of the descending extractor into electrical energy and feeds it back into the electrical supply system. This enables up to 40% of the required energy to be recovered depending on the rate of travel. Animation Hänel EcoDrive® EcoLoad® Continuous monitoring of the load situation in the Rotomat® and adherence to the storage recommendations ensures that an even load distribution is achieved. This means only minimal energy is needed to start the storage carousel rotating. Animation Hänel EcoLoad® EcoMode® All systems that consume energy even when in standby mode are closed down by the control system in 4 EcoMode® levels (energy-saving levels). This reduces the energy intake of the Hänel storage systems to a minimum when they are not being used. Animation Hänel EcoMode® The efficient design principle: Hänel Lean-Lift® The Hänel Lean-Lift® stores all items in height-optimized positions, which ensures extremely compact storage in a minimum of space. This optimal use of storage area inevitably results in energy savings. Hänel Rotomat® The vertical carousel principle of the Hänel Rotomat® is energy-efficient in its very design. Using the Hänel EcoLoad® system makes sure the weight distribution inside the Rotomats® is balanced out. As a result of this, very little energy is required for a rotation or travel movement. And of course the unit always picks the shortest route automatically. Design optimization Careful selection of high-quality components and technologies brings more energy savings. Energy-efficient drive systems Motors controlled by frequency converter use considerably less energy than drives powered directly from the mains and running at full load.

Different sizes of Hänel multifunction containers Hänel offers a variety of contain­er widths and depths. This means the containers can be adapted individually to the stored goods! Width 840 mm 33.00 in 1, 300 mm 51.10 in 1, 640 mm 64.43 in 1, 860 mm 73.23 in 2, 060 mm 81.10 in 2, 300 mm 90.38 in 2, 460 mm 96.64 in 2, 860 mm112.60 in 3, 060 mm120.48 in 3, 260 mm128.35 in 3, 660 mm144.10 in 4, 060 mm159.85 in 4, 460 mm175.60 in Depth 635 mm 25.00 in 825 mm 32.48 in 1, 270 mm 50.00 in And a wide range of accessories are available, such as tool inserts, molded trays for small parts, holders for milling cutters, and other separators, which compliment the Hänel Lean-Lift®, turn­ing it into a complete intralogistics system that saves costs, makes optimum use of space, makes work easier and minimizes distribution times!

Vertical technology – simply brilliant The Hänel Lean-Lift® – the original with the profile wall The Hänel Lean-Lift® is the logical compliment to the time-proven Hänel Rotomat® principle The automated ‘high-bay warehouse in a cabinet’ The Hänel Lean-Lift® is both storage rationalization and goods protection in one: At the center of this closed system is a computer-controlled positioning lift – the ‘extractor’. In front of it and behind it are the storage shelves. This is where the articles are stored in containers in height optimized positions. The storage locations are accessed automatically under electronic control by means of the extractor, which stores or retrieves the requested container. The goods are then delivered to the retrieval area at the correct ergonomic height. This ingenious principle finds applications in a wide variety of industries. Used in the medical technology and electrical engineer­ing sectors (for which ESD versions are possible) and also in the automotive, aircraft and pharmaceutical industries or in mechanical engineering, the mail-order and wholesale trades – the Lean-Lift® is the ideal buffer, dispatch, production or tool store, to name but a few sectors that demonstrate its versatility. Our specialists would be happy to show you references from your line of business – just send us an inquiry. The pluses • Fast storage and retrieval times. • High storage density, even when articles have different heights. • Goods to man is the motto instead of man to goods: this saves time. • Improved order-picking performance. • High economic efficiency and cost savings. • Protection of inventory. • Storage and handling of bulky and heavy parts. • Load-bearing capacity of up to 1, 000 kg per tray. • Load-bearing capacity of up to 60, 000 kg per Lean-Lift® (higher payloads on request). • Integrated storage management.

Hänel Lean-Lift® – storing with intelligence It was 15 years ago that Hänel revolutionized vertical lift technology by inventing the profile wall. Precision hold for the containers and maximum compaction of the storage volume thanks to the integrated slot profile An ingenious development! The Hänel slot profile in 75mm or 90mm steps offers a multiplicity of options: The slot profile is a built-in fixed wall with integrated slots in 75 mm or 90 mm steps, and is the ultimate solution for achieving optimal space-saving storage. Convincing simplicity: the high-stability Hänel profile wall! Hänel is the inventor of the profile wall – with over 15 years of experience! The profile wall with its high stability and precision is fixed to the rectangular profiles at the factory. On the outside the typical Hänel design, on the inside a stable slot system!