Island Components Group, Inc.

United States

120VAC Single-phase Induction MotorGearbox driving essential U.S.Navy auxiliary equipment per Mil-M-17059A(SHIPS) Service A:Continuous operation in ambient air over a very wide ambient Ease of control with just two-or-three-wire 120VAC excitation for single direction or reversible operationresistant to seawater exposureContinuous operation in ambient air over a very wide ambient temperature

Thermal spray gun for each process: Plasma, HVOF and Flame AMT AG offers a wide range of thermal spray guns for various applications. Furthermore any thermal spray gun of other brands can be used. Control module with MMI touch screen The color touch screen allows the graphical display and the programming of all process relevant parameters Gas module for each process Plasma, HVOF and Flame Jam module for each process (Junction and monitoring) Powder feeder Plasma power supply Pulse Arc 1000 Heavy duty secondary chopped rectifierThe advantages are: Modular design; allows to upgrade the system on a later stage with an additional process, Plasma, HVOF or Flame PowderWire Closed loop control system for all process gases equipped with mass flow controllers Selection of different spray guns possible Each connected gun is protected with stored parameters PLC controlled process control

The basic thermal spray process handling system configuration exists typically of an industrial robot for the manipulation of the gun and a turntable as a work piece handling. The KT90 tilting turntable is especially designed to work in conjunction with the robot. All functions of the turntable are coordinated and controlled by the robot. The turntable has the capability of indexingpositioning, and tilting, controlled as external robot axes (7th and 8th axis). The tilting range is from horizontal to 90vertical position. This configuration is selected and required for optimal coating of complex parts, such as blades, vanes or liners. In this way, all faces and angles of the parts can be achieved in combination with manipulating the spray gun to ensure optimal coating conditions, such as spray angles and distance, speeds and coating coverage.

AMT type powder feed systems are either volumetric or graphimetric disc feeders based on the same technologies as the well-known Twin feeders. The disc feeder guarantees a stable and reliable feed rate over the whole spray process. The feeder is made for all type of plasma spray powders in the range of 5 to 200 microns. AMT feeders can be run with either Plasma, or HVOF or with the ThermoSpray processes. AMT powder feed systems are available as fully integrated systems (e.g. for the AMT MP 200 Thermal Spray Control System) or as standalone version powder feed systems (e.g. for AMT series 80 Thermal Spray Controllers). The majority of the spare and wear parts of the AMT powder feeders are fully compatible with Twin type feeder system parts of other manufacturers. AMT powder feeders are designed to meet all required safety and gas control standards. All powder feed systems are designed according to the latest CE regulations.

Island Components supports its motion control actuators and in-line packages with a variety of electronic products from simple control functions and servo drive electronics to closed-loop servo systems. Our electronics products are supplied as discrete components in boxes, on cards or as hybrid packages, either stand-alone or integrated inside the actuator or motor. We are experts in system design-to-specification, manufacture and test, system interfaces, system integration and development of special test equipment. We design for special environments, electromagnetic interference, low noise in underwater environment, high reliability, space applications, high temperatures, sealing for deep water and a host of other applications. We assist in preparing specifications and carrying out andor executing qualification testing, in designing, developing, testing and manufacturing electronic systems for integration with electromechanical systems, and developing unique high performance controls.

Island Components supports its motion control actuators and in-line packages with a variety of electronic products from simple control functions and servo drive electronics to closed-loop servo systems. Our electronics products are supplied as discrete components in boxes, on cards or as hybrid packages, either stand-alone or integrated inside the actuator or motor. We are experts in system design-to-specification, manufacture and test, system interfaces, system integration and development of special test equipment. We design for special environments, electromagnetic interference, low noise in underwater environment, high reliability, space applications, high temperatures, sealing for deep water and a host of other applications. We assist in preparing specifications and carrying out andor executing qualification testing, in designing, developing, testing and manufacturing electronic systems for integration with electromechanical systems, and developing unique high performance controls.Design, development and system integration of standard and special electronics. Packaging in unusual configurations, including either in a control motor or on a separate board, or other configurations. Design and packaging for extreme environments. Design of cables, including selection of connectors, specification of shielding and grounding, filters and EMI requirements, and EMI prediction. Computer interfacing. Gate array design and programming for control functions and lowest cost documentation. DSP design and programming for complex control functions. Design of special brushless motors, e.g., sine drives, resolver sensors, Hall sensors and electronic resolvers. Sensorless operation. Development of control electronics for specific frequency and transient responses, including computer simulation. Verification of optimum interfacing. System experimental debugging and performance verification. Closed-loop servo design; analog or digital interface; rate, torque or position-controlled circuit card complete design capability; incorporation of unique configurations into customer's configuration.

We have a wide variety of motor types:AC 5060400800HzDC brush-type and brushlessConverter-drivenSpecialty split-field and shunt motorsInductionSynchronousUniversalHysteresisOther types We supply hundreds of motor and motor generator products for military and commercial aerospace and industry.Our motors and motor generators frequently incorporate feedback sensors such as tachometers, encoders or brakes. Motor pinions andor gearheadsgearboxes can be combined for high-torque actuation systems.We can combine electronic controllers with our motors for specific applications.We offer unusually-versatile motor design. For example, we recently delivered a 14" diameter, high-performance, low-vibration motor for a submarine application. These can be adapted to space applications where low vibration is a common requirement.Our standard motor line is from 0.75" diameter (size 8) to 1.75" diameter (size 18). We manufacture motors as small as -inch-diameter (size 5) or smaller and as large as 9" diameter.

Our actuators can incorporate a variety of auxiliary components such as brakes, clutches, anti-backlash gears andor special seals. Redundant schemes involving velocity or torque summing of two or more motors can also be employed. We integrate position and velocity transducers for discrete actuator control requirements.

These clutches and brakes are manufactured for high-volume utilization where cost is considered paramount. They are incorporated in copying machines, air conditioning equipment, sewing machines, automated machine tools, packaging equipment and a host of other devices. Ask for our technical specifications illustrating a wide range of models and sizes for immediate delivery. A clutchbrake application is only limited by the designers imagination. If it can be done - we will do it!

Bldcm & Brake Assy;Size 2.5x 3; wt.2.5lb.500w+ @ 12, 000 rpmInbuilt temp. sensorSS connector housing for EMI shielding(MIL-STD-461E) and wire integrity and protection for enhanced reliability

Diameter 1.5 maximum, 6 long. Output shaft 38 diameter from gearhead.At 1500rpm, spur gearheadmotor puts out 7 in.lbs. continuous torque with 2 amperes maximum current. Efficiency 70% minimum.Corrosion-resistant stainless steel materials utilized; unit operates while immersed in hydraulic fluid.Operating temperatures 160C; integral high-temperature synchro used for commutation, which operates at 5V and 5000Hz square wave.The unit withstands 20Gs(50-500Hz) vibration and 100Gs shock.

High-Performance Induction Motor Used in aerial firefighting applications. Dual speed output: 3, 400rpm1, 750rpmWeight 15lbs.Diameter 5 in.Length 5.7in.

Limited Rotary Actuator for Underwater Vehicles BLDC Motor, gearhead, electro-mechanical brake, limited stop and electronic drive system; high-reliability - can be designed for military and commercial applications.

Island Components supports its motion control actuators and in-line packages with a variety of electronic products from simple control functions and servo drive electronics to closed-loop servo systems. Our electronics products are supplied as discrete components in boxes, on cards or as hybrid packages, either stand-alone or integrated inside the actuator or motor. We are experts in system design-to-specification, manufacture and test, system interfaces, system integration and development of special test equipment. We design for special environments, electromagnetic interference, low noise in underwater environment, high reliability, space applications, high temperatures, sealing for deep water and a host of other applications. We assist in preparing specifications and carrying out andor executing qualification testing, in designing, developing, testing and manufacturing electronic systems for integration with electromechanical systems, and developing unique high performance controls.Design, development and system integration of standard and special electronics. Packaging in unusual configurations, including either in a control motor or on a separate board, or other configurations. Design and packaging for extreme environments. Design of cables, including selection of connectors, specification of shielding and grounding, filters and EMI requirements, and EMI prediction. Computer interfacing. Gate array design and programming for control functions and lowest cost documentation. DSP design and programming for complex control functions. Design of special brushless motors, e.g., sine drives, resolver sensors, Hall sensors and electronic resolvers. Sensorless operation. Development of control electronics for specific frequency and transient responses, including computer simulation. Verification of optimum interfacing. System experimental debugging and performance verification. Closed-loop servo design; analog or digital interface; rate, torque or position-controlled circuit card complete design capability; incorporation of unique configurations into customer's configuration.

Spur gearheads: We offer a complete line in sizes from size 8 through size 18 with gear ratios of 4:1 to 18, 000:1. These units can be mounted directly on a motor or supplied as a special speed reducer. We can also add a friction slip clutch and anti-backlash, or offer higher torque.Planetary gearheads: Our standard line is designed for high torque in a compact size that fits with our general motor sizes. The gear ratio range is from 4:1 to 18, 750:1. Special units can be manufactured.Custom-designed gear systems: Our special gearboxes can include worm systems, bevel gears, right-angle drives and anti-backlash systems. Sizes can range from 716" diameter to 7" diameter. We specialize in small lots.

Our brushless motors are among the most advanced in our industry. DC brushless motors offer superior performance and have the advantage of reduced maintenance since there are no brushes or commutators. These motors provide solutions for rigorous applications requiring maximum performance and stringent specifications. We offer a broad standard line of motors from 1.375" to 3.25" diameter. We can modify our standard line to meet specific requirements and we can produce from 716 diameter to as high as 20 diameter. We can adapt our motors to match your electronic interface, or we can supply electronic controllers integrated with the motor or as separate modules. See Electronics & Controllers. Our motors can be housed as a complete motor or a frameless design: High Performance Applications: These are used for maximum performance applications with stringent specifications, and feature high torque-to-inertia ratios, high speed capability of up to 20, 000 rpm for typical designs (we can design up to 150, 000 rpm for special designs), high operating efficiencies and high power densities.High Power Applications: These high-power-output motors offer continuous torque capabilities up to 10 H.P.Industrial Applications: We provide cost-effective solutions for industrial applications requiring motors with long operating life and performance.Integrated Assembly Applications: These motors are designed primarily for applications where the drive system is to be integrated into the motor housing in order to conserve space and installation expense, or where the motor-drive system is to be integrated with a commercially-available assembly for an air movement or other application. The assembly can be supplied by the customer or purchased by Island Components.

Island Components Group - Low inertia DC motor assemblyLow-inertia DC motor with integrated tachometer and speed reducer(harmonic drive) for military and commercial shipboard stabilization applications:Used for continuous operation in underwater gyro designsApproximate diameter 6 in.; length 8 in.; weight 30lb. maximumCorrosion resistant(can be designed for seawater resistance)Operating temperature -30C to +90C

Handheld Brushless DC Motor with Brake and GearheadCapable of running cool (at touch temperature) while delivering more than 200 in-lbs of torque. Designed for high efficiencies on both the motor and the gearheadSpecial fin configuration for low temperature rise even after rigorous duty cyclesPower output of about 12 HPElectronic board, internal wiring and construction designed to meet the highest level of EMI standards.