PCR Technologies, Inc.

• Thickness.031" and up
• Minimum Radius.015 in
• WidthUp to 24 in

Over the years and decades, PCR Technologies, Inc. has become one of the most trusted names in the field of heatsink fabrication. Located in Pine Brook, NJ, we manufacture thermal plates, thermal planes, heat dissipaters, heat plates, and metal core heat sinks, in addition to modified extrusions and custom-bonded fins. By means of high speed CNC machining and multi-spindle drilling and routing, we are fully adept at working with aluminum, copper, brass, core filling or extrusion applications. Our fabrication proess utilizes a high-speed CNC 3- and 4-axis, multi-spindle machining centers. The precision machining process eliminate the burrs raised by the stamping process to signigicantly improve the bonding surface. Our advanced capabilities can maintain tolerances of +- .0002" with a repeatability accuracy of +- .0001" on parts up to 30" long and up to 20" wide. In addition to our considerable machining abilities, we offer finishing services including anodizehard-coat MIL-A-8625 TY-1, TY-2, TY-3 surfaces, chemical conversion coating in accordance with MIL-DTL-5541 and gold plating in accordance with MIL-G-45204, as well as provide nickel-plating, both general purpose and electroless. We also offer silver plating, tin plating, and Castall (Cast-Coat) insulating compounds. See the table below for a full listing of all of our finishes. Continuously improving upon our qualitative standards, we are ISO 9001:2008-certified, ITAR- registered, and provide RoHS-compliant components in prototype or production runs, and lead times of 3 to 6 weeks. Quicker turnaround times are also available upon request. In addition to our heatsink fabrication capabilities, we pride ourselves on being a "one-stop shop" providing supplemental fabrication services, such as silk screen marking, mechanical assembly, engraving, and painting (to name just a few). In addition, we are versed in a variety of manufacturing and design software, industry-leading formats like DXF, DWG, IGES, STEP, PRO-E, & SLDPRT. For more information on our heatsink fabrication abilities, in addition to our other production options, feel free to continue browsing our capability pages, call us today at 973.882.0017, or request a quote on our website.

• Thickness.002 and up
• ProcessDrilling Routing
• Minimum Radius.015 in

One of our strongest capabilities at PCR Technologies, Inc. is our work with adhesive and insulator preforms. Through drilling, routing, and die cutting, we produce adhesive preforms for various industries. Using CNC - controlled, high-speed, multi-spindle equipment, we are capable of working masterfully with such preform materials as pyralux, ablefilm, cybond, kapton, no flow pre-pegs, thermabond, and nitro phenolic. The range of substrates we work with is equally comprehensive: flexible composites, electronic film adhesives, epoxy-based films, adhesive transfer tapes, thermally conductive insulators, thermal interface materials, and rubber gasket materials, as well as epoxies and rubber gasket materials. The results of this high-tech proficiency and accumulated knowledge are adhesive pre-forms that feature thicknesses of .002", lengths up to 48", widths of up to 24", and minimum radiuses of .015". Our Quality Management System is ISO 9001:2008 certified, we are ITAR registered, RoHS Compliant and provide AS9102 First Article Inspection Reports upon request. For more information on our adhesive preform capabilities, see the table below or contact directly.

PCR Technologies, Inc. offers heatsink to circuit board bonding (PCBPWB bonding) utilizing conductive adhesives, sweat solder bonding (vapor phase) and ESD for populated SMT assemblies. By means of bonding and laminating, and through command of working with pyralux, ablefilm, thermabond, cybond, nitro phenolic, kapton, and wet lay-up epoxies, we are able to provide cutting-edge solutions for numerous industrial applications. All of our bonding services are also compliant with electrostatic sensitive components. Our prototype and production run capabilities are generally two to four weeks, however quicker turnaround times are available upon request. For more information on our heatsink to circuit board bonding abilities, see the table below or contact us directly

At PCR Technologies we’ve been honing our precision metal core heatsink fabrication capabilities for more than 10 years. Our processes are cost-competitive while offering superior quality products and higher yields. As a result, we’re now recognized as a leading heatsink fabricator for the printed circuit board and aerospace industries. Our metal core fabrication processes utilizes a high-speed multi-spindle CNC drilling and routing machines along with specialized and proprietary fiber-filling technigues. Our advanced capabilities can maintain tolerances of ±.0002” with a repeatability accuracy of ±.0001” on parts up to 30” long and up to 20” wide. We take quality seriously; all products are subject to stringent quality control measures which are augmented by a continuous improvement program and our ISO 9001:2008 certification. In addition, we are ITAR registered, RoHS Compliant, provide AS9102 First Article Inspection Reports upon request and utilize approved NADCAP platers when required. Our ability to offer multiple related fabrication process and services on-site helps us deliver the rapid turnaround times and top-notch quality that the aerospace and printed circuit board industries expect from us. For more information on our precision metal core heatsink fabrication, see the table below or contact us directly.

PCR Technologies, a firm with more than two decades of industry experience, provides precision high-speed CNC machining services on a variety of metals, such as aluminum, copper, brass and steel. We have high-speed CNC machining centers with 3-axis and 4-axis capabilities as well as multiple spindle CNC routing and CNC drilling machines. In addition, we have presses, lathes, and sheet metal forming and shearing equipment on-site. Our commitment to consistent quality and repeatability is evident in our ability to meet positioning tolerances of ±.0002” and repeatability of ± .0001”. At PCR Technologies, we have the equipment required to perform precision high-speed CNC machining on parts up to 30” long and up to 20” wide. Because we understand the challenges and demands of a competitive business and economic environment, we continually drive out costs and improve efficiencies. As a result, we are ISO 9001:2008 certified ITAR registered, RoHS Compliant and provide AS9102 First Article Inspection Reports upon request. To further facilitate the customer experience, we also offer value-added services such as hardware installation, silkscreen and stencil marking, helical inserts, riveting and finishing. To learn more about our precision high-speed CNC machining services, see the table below or contact us directly

PCR Technologies, Inc. provides precision CNC machining of plastics and metals, for a wide range of applications and industries. We possess the capabilities to work with virtually any type of thermoplastic, offering CNC machining, drilling, and routing, produced on high speed multi-spindle CNC machine centers. Specializing in thermoplastics we can also work with a variety of laminates such as low and high pressure laminates (resins) cotton cloth, paper based, and glass fabric based laminates (G-10, FR4). Providing precision manufacturing of parts up to 30" in length, 20" in height, and 20" in width, while maintaining positioning tolerances of +- .0002", and repeatability of +- .0001". CNC sheet routing can be performed on parts up to 48" in length, 24" in width, and thickness from .002" to 2". We also offer a wide range of secondary and finishing operations such as silk screen marking, assembly, engraving, painting, and mechanical assembly. PCR Technologies is a one-stop-shop for CNC machining of plastics and metals, we have the expertise and experience to handle the entire project. For more information on all of our CNC machining plastics and metals see the table below or contact us directly.

Experts in machining and bonding RF & microwave components, we employ substrate bonding, selective solder bonding, and sweat solder bonding (vapor phase) to achieve parts that are uniform, virtually void free, highly repeatable, with no discoloration, and minimal solder flow. Our commitment to consistent quality and repeatability is evident in our ability to meet positioning tolerances of +-.0002" and repeatability of +-.0001". At PCR Technologies, we have the equipment required to perform precision high-speed CNC machining on parts up to 30" long and up to 20" wide. From prototype to large-scale production runs, our facilities are able to meet exacting expectations on tight deadlines, typically within 3-6 weeks, as well as quicker turnaround times when required. ISO 9001:2008-certified, ITAR registered, and RoHS compliant; proficient in a wide range of file formats including (DXF, DWG, IGES, STP, and STEP, to name just a few). We have provided RFmicrowave machined components for the breakthrough work in such industries as aerospacedefense, satellite, and telecommunications. Competent, reliable, and innovative, we are the ideal business partners and deliver products that go beyond standard expectations of a manufacturer. For more information on our RF and microwave component housings, see the table below or contact us directly.

One of our strongest capabilities at PCR Technologies, Inc. is our work with adhesive and insulator preforms. Through drilling, routing, and die cutting, we produce adhesive preforms for various industries. Using CNC - controlled, high-speed, multi-spindle equipment, we are capable of working masterfully with such preform materials as pyralux, ablefilm, cybond, kapton, no flow pre-pegs, thermabond, and nitro phenolic. The range of substrates we work with is equally comprehensive: flexible composites, electronic film adhesives, epoxy-based films, adhesive transfer tapes, thermally conductive insulators, thermal interface materials, and rubber gasket materials, as well as epoxies and rubber gasket materials. The results of this high-tech proficiency and accumulated knowledge are adhesive pre-forms that feature thicknesses of .002", lengths up to 48", widths of up to 24", and minimum radiuses of .015". Our Quality Management System is ISO 9001:2008 certified, we are ITAR registered, RoHS Compliant and provide AS9102 First Article Inspection Reports upon request. For more information on our adhesive preform capabilities, see the table below or contact directly.