Our Product / Services
applying temporary surface protection films to large surface areas can be accomplished using a variety of manual techniques. yet, to obtain professional-looking, bubble & wrinkle free laydown, a laminator is typically required. in high volume production operations a laminator is a guaranteed money saver.
valgro offers a full range of standard and custom built laminators to meet the needs of your application, whether that be light to medium duty or high volume heavy duty devices for 24 x 7 utilization.
if you don't see what you need on our website, we will have it built to your specifications.
advantages of a laminating machine
high quality nitrile rubber laminating roller with ball bearings in ms blocks attached to pneumatic cylinder controlled by solenoid valve with frl & pressure indicator. conveyor pressure roller driven by ac motor 2 hp 440 v 3phase and worm reduction gear box attached to roller by chain drive detachable 6' long front gravity feed conveyor with 40mm dia glass filled nylon bushes on 20mm dia ms rod with hdp spacers. 6' long back side conveyor. power control vfd external speed & forward/reverse control .roller operation by foot switch. thickness of panel adjustable. cost of air compressor is not included approximate size length 13.5`xwidth 68''x center height57" weight 600kgs
with stainless steel, finish is everything. whether you are looking for a brushed, bright annealed or mirror appearance, a single scratch can ruin the value of your product and cut through the protective surface layer which gives "stainless" its name.
the problem is that your stainless steel faces many potential hazards throughout the fabrication, shipping and installation processes. the surface can be marred at any step along the way, and the cost of fixing or replacing the product can put a big dent in your profit margin.
you can protect your stainless steel from damage, and protect your bottom line, with stainless steel protection film.
low-cost stainless steel protection film provides a great return on investment, as it eliminates scrapes or scratches to the steel surface itself. any damage or soiling impacts only the protective film, which is then easily peeled off and disposed of. your product remains completely clean and untouched.
With our comprehensive range of standard and custom design degreasing equipment, for industrial parts washing, we can offer precision cleaning for all type of component parts. We understand requirement of our customer and provide end to end solution as per there demand. Our washerman series degreasing equipment is suitable for a wide range of Industries including: Aerospace, Automotive, Remanufacturing, Rail, Heavy Industry, Recycling, Oil & Gas, Printing & General Engineering
Ceramic Media:Ceramic Media for Heavy Cutting, Deburring, Descaling, Edge Radiusing & Fine Finishing of different types of work pieces. Ceramic media are used on hard ferrous & nonferrous metal like, Mild steel, stainless steel, hard casting, Etc
Plastic Media:Plastic Media for polishing, deburring & finishing of non-ferrous components & casting. Plastic media have low density so this media is used on soft metals such as Aluminium, Zinc and alloys of Brass, Copper Etc.
Steel Media:Steel Media are used for burnishing to obtain lustre & mirror finish. This media generally used for S.S., copper, brass component Etc.
Corn Cobs:Corm Cobs used for drying process. Corn cobs have replaced Saw dust as drying media. Corn cobs are also used for polishing of ferrous & nonferrous components, Etc.
Vibrator & Centrifugal machine manufacturing units Forgings Bicycle parts mfg. Sewing machine parts mfg. Automobile components mfg. Bearing cages rollers and retainers Hand tools Spectacle frames & components Surgical instruments Ortho tools mfg. Clutch plate mfg. Buckle mfg. Zinc, aluminium and other die casting Sheet metal pressing Pressed parts mfg. Control gear parts Electroplating Lock & key mfg. Textile machinery parts mfg. Advanced Ceramics Non-ferrous parts of brass, copper, etc. Castings & sintered components Switches mfg. Jewellery & cutlery items
Ceramic Media: Ceramic Media for Heavy Cutting, Deburring, Descaling, Edge Radiusing & Fine Finishing of different types of work pieces. Ceramic media are used on hard ferrous & nonferrous metal like, Mild steel, stainless steel, hard casting, Etc
Plastic Media: Plastic Media for polishing, deburring & finishing of non-ferrous components & casting. Plastic media have low density so this media is used on soft metals such as Aluminium, Zinc and alloys of Brass, Copper Etc.
Steel Media: Steel Media are used for burnishing to obtain lustre & mirror finish. This media generally used for S.S., copper, brass component Etc.
Corn Cobs: Corm Cobs used for drying process. Corn cobs have replaced Saw dust as drying media. Corn cobs are also used for polishing of ferrous & nonferrous components, Etc.
Vibrator & Centrifugal machine manufacturing units Forgings Bicycle parts mfg. Sewing machine parts mfg. Automobile components mfg. Bearing cages rollers and retainers Hand tools Spectacle frames & components Surgical instruments Ortho tools mfg. Clutch plate mfg. Buckle mfg. Zinc, aluminium and other die casting Sheet metal pressing Pressed parts mfg. Control gear parts Electroplating Lock & key mfg. Textile machinery parts mfg. Advanced Ceramics Non-ferrous parts of brass, copper, etc. Castings & sintered components Switches mfg. Jewellery & cutlery items
Valgro-Fynex abrasive brush can be used in a varity of application to clean and finish HR - CR metal strip, sheet, and coil in pickling, de-greasing, de-scaling, rinsing and washing sections. After brushing the blank or Strip is flushed again with washing medium on both sides.
Available Size
Special Size can be available on request.
Help to remove most Historical Problems
Every surface turns out perfectly, linear texturing, satin finish, hairline finish & shadow free matt finish without streaks
Through our continues research and development efforts we are able to make Heavy-duty washing and cleaning machine.
With the use of VALGRO brushing technology, we have been able to remove debris and contamination from surface to creat a clean surface and generate consistent anchor pattern to improve the metal surface for better coating adhesion.
Our Field trial has proved that saving on pickling chemical cost reduction to the tune of 70% to 75% can easily be obtained by reducing concentration of chemical. Help to reduce the black carbon suits, Oil patch and other surface related problem which is normally try to removed with the use of hazardous pickling process.
Valgro"DuKlean"dust collector system used to enhance the quality of air released from industrial and commercial processes by collecting dust and other impurities from air or gas. Designed to handle high-volume dust loads, a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal system. It is distinguished from air cleaners, which use disposable filters to remove dust. These Dust Collectors are specially designed for collection of dry ferrous dust generated from buffing and polishing and grinding process
Mobile Portable dust collector system Low Noise: Below permissible noise level
Kindly Note; The effectiveness of any type of Dust Collector depends on a number of factors such as the design of Suction Inlet, proximity of Suction Inlet to the point of dust generation & Suction in the direction of dust generation. The suction capacity of the Dust Collector viz: 1, 2, 3 HP as required. The efficiency available on Dust Collectors is 50 to 60% normally.
Without this coating, fingerprints are easily imprinted on the surface of an object and are very difficult to remove, causing poor appearance and negatively affecting durability.
Anti-fingerprint coating are always applied after other processes. such hairline, satin, mirror, vibration, bead blasted and coloring, which make sure the sheet cleaning, shining and color consistence without any fingerprint stains. It is a nice choice no matter for interior or exterior building decoration, especially some public area which people can reach and touch a lot.
If you are looking for any methods to make SURFACE look better, last longer and yet required not much effort to maintain, without getting impact on environment, efforts, time & resources.
We, at Valgro, striving and working on proper treatment for Surfaces NOT ONLY look good when new but renew the old surface and maintain the new surface quality for longer lasting. We are in effort to generate the world's most suitable surface protective products with innovative materials, ease and safe to use, deliver long term Cosmetic and Performance of the surfaces.
VALGROlong belt finishing machines have a flexible abrasive belt which enables finishing on flat surfaces of big dimensions.
VALGRO-LBFmachine is ideal for irregular shapes polishing as well as for weld removing. The flexible and adjustable table is useful when, big dimension of the materials to be worked, you cannot move the piece. WithVALGROyou move the table by motor and use the adaptability of the long belt together with several grinding tools in order to work the areas you need.
VALGRO-LBFmachines are available with different working width, with single and double abrasive belt or Belt and Scotch abrasives roller Brush for Matt and satin finishing.
Valgro Aluminium Profile polishing machine is used to have brush finish hairline and satin finish on aluminum extrusions prior to anodizing. Abrasive Brushes clean the surface of aluminum and eliminate extrusion lines, scratches, marks. The etching duration of satin brushed aluminum prior to anodizing is much less than the un-brushed counterparts resulting in less chemical consumption in etching and waste water treatment, therefore considerable decrease in production costs.
The obtained finish is of fine mechanical satin type, with excellent appearance like Scotch-Brite. No paste and no dust created during the work. The head work Oscillating with rotating with High RPM.
Different type of abrasive grit brush offer smooth and uniform brush effect with dry process.
Model "SAMARTH" | ALU 100-1 | ALU 100-2 | ALU 100-4 | ALU 200-2 | ALU 200-4 |
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Brush Station | Single Station | Two station | Four station | Two station | Four station |
Brush System | Top Side | Top N Bottom | Four side | Top N Bottom | Four Side |
Total Dimensions In mm (HXWXL) @ | 1200H x 650 W x 600 L mm | 1200 H x 650 W x 1200 L mm | 1200 H x 650 W x 1800 L mm | 1200 Hx 750 Wx 1200 L mm | 1200 Hx 650 Wx 1200 L mm |
Machine Weight @ | 500 kg | 800 kg | 1400 kg | 1000 kg | 1700 kg |
Working Height Min - Max | 25mm - 100mm x 100H | 25mm - 100mm x 100H | 25mm - 100mm x 100H | 25mm - 200mm x 100H | 25mm - 200mm x 100H |
Working Speed | 1mpm to 6 mpm | 1mpm to 6 mpm | 1mpm to 6 mpm | 1mpm to 6 mpm | 1mpm to 6 mpm |
Brush Dimensions (Od x Width ) | 250 mm x100 mm | 200 mm x100 mm | 200 mm x100 mm | 250mm x 200 mm | 250mm x 200 mm |
Brushing speed | Standard | Adjustable | Adjustable | Adjustable | Adjustable |
Conveyor width | 150 mm | 150 mm | 150 mm | 225 mm | 225 mm |
Conveyor speed | Standard | Variable | Variable | Variable | Variable |
Electrical parameter | 110 - 230 V, 50 - 60 Hz | 110 - 230 V, 50 - 60 Hz | 110 - 230 V, 50 - 60 Hz | 110 - 230 V, 50 - 60 Hz | 110 - 230 V, 50 - 60 Hz |
Electrical mains | 440 V, 50 - 60 Hz | 440 V, 50 - 60 Hz | 440 V, 50 - 60 Hz | 440 V, 50 - 60 Hz | 440 V, 50 - 60 Hz |
Polishing is a value added operation in stainless steel sheet and Coil. The highest possible degree of surface finish is usually desirable, for two quite distinct reasons. Aesthetic and functional points of view. On the longer timescale months and years, there is abundant evidence that the smoother the surface, the slower will be processes such as corrosion or tarnishing and also to deposit of fine airborne particulates, such as soot or dust. The smoother the surface, is easy to clean by water or wiping. Valgro Scotch Brite roller brush polishing is fast and emerging process as a preferred finish by users. Valgro offer an endless range of finishing effects in terms of brightness and Finishing. Valgro polishing machines are very easy to achieved Matt, Hair-Line, Satin, No. 4, 2J Finish. Varity of the valgro brush provide more than 20 different finish as per market demand.
Generally, the nature of our NeoNano series specific coating is nano level protection against water/moisture. Such coating is extremely thin, the thickness of only submicron level is sufficient for get protected the surface required, by remaining original tactual feeling without any sensible layer as well as without any distortion of optical look of the surface processed, invisible to naked eyes.
Conventional water repellent coating is thick deposit film act as there are physical coat rather, in the same way as of varnish film over the surface which may not give the haptic feeling of original surface materials that been coated over and may distort the optic look of the original surface materials to be either matte or shiny or even discolored.
With thorough and extensive test, we are now introducing nano-engineered surface protective coating materials. Our Stayklean and Neonano series providing stain resist surface easy to wipe away finger-print that ease the surfaces to remain new both functionally and cosmetically.
STAYKLEAN XS-05 is translucent water based single component and multipurpose coating liquid to give crystal clear non-yellowing coating over most surfaces to protect the surface from getting stain.
The uniquely blended STAYKLEAN XS-05 prevents tarnish, water stains for both oxide/tarnish and scale/deposit as well as finger print over metals surface too. The physical properties and chemical resistance of the crystal clear thin film form strong bonds integrated with the surfaces, providing long-term protection. The non-yellowing film formed will suit the outdoor surfaces too.
APPLICATION
Water and Humidity (Moisture) are the main reasons for the surface to be Deteriorated, Dust Deposit, lime Scale Staining, Rotting, Wearing, Corroding, Rusting, Oxidizing, look ugly as of algae, fungus and mosses growth over it. This will lead to not only cosmetically unwanted surface but also underperformed surfaces for what it has been designed for. To prevent such condition,
Our Anti-fingerprint coating also provides corrosion, acid and alkalineresistant because it contains no chromium in its composition.
In additional, it does not contain any acid or alkaline solutions, so it is environmentally friendly.
Removing of a welded seams, Handling scratch or require light machine on flat metal surface , you have to fulfill first coated abrasives grinding belt with expandable roller,
Pharma, Food, dairy and commercial Kitchen equipment manufacture demand matt finish, by use of plain Coarser wheel, Require 900-1200 RPM for Matt operation
Stainless steel surface get rusty due effect of weather, and regular use. Smooth satin finish provide rust resistance surface on stainless steel. Mostly use in architect fabrication. Require 2500-2800 RPM for Satin finishing operation
Wiper bar made with highly compressed nonwoven material for the best use of skin passes oil cleaning application. Valgro wiper bar available with fine grit of abrasives impregnated along with non-abrasives material. Good output against felt strip, cork, and carpet duster Use them singly or butted together on continuous coil lines. Excellent as tension bars on slitting lines. Reduce metal slippage, Eliminates dry spots, and Protects steel from gouging, scratching, damage when moved about mill
Product | Hardness | Length | Width | Thickness |
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Wiper Slabs | Soft / Medium / Hard | 200mm | 200mm | 12 mm / 25mm |
Wiper Bars | Soft / Medium / Hard | 400mm | 50mm / 100mm | 12 mm / 25mm |
Sanding blocks are based on "Valgro-Fynex" layers and compressed before be polymerized. These blocs are particularly recommended to clean cylinders of rolling mills.
Abrasive | Grade | Thickness |
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Aluminum oxide & SIC | 120,220,320,400, 800 | 12mm / 25mm |
Mill Roll Produced with synthetic non-woven fabric discs compacted together with a very flexible adhesive that provide the following product advantages: Unique construction offers savings and performance advantages over conventional rolls.
Self healing :Longer operating duration without routine maintenance
Fluid Control :Removing or applying processing fluids
Friction :Resists slipping on the strip's surface which equates to control, reduced costs, and higher quality
Non-Marking :"Void Volume" absorbs oxides that mark, and friction capability combined with soft fibre and resin prevent scratches.
Made from DuPont Tynex Nylon6 material with mixtures of high quality abrasives grain extruded throughout the filament. This provide the product with the following advantages:
Life: Longer operating duration due to the high density and multi-bristle quality. Cleaning effect: Better cleaning effect (2 to 4 times higher than conventional ) can improve productivity and save on costs. By using Hitec brush rolls, some customers can increase line speed, use half the conventional brushes or switch off the electrolytic panels in their cleaning section (with consequent energy saving costs).
The polishing of coils and sheets is one of the most value added operations offered by service centers. For this application Valgro has developed various model include high productivity, flexibility in configuration, and lower operating costs. These machines are available for both dry and wet processing.
Valgro Scotchbrite* brush finish is fast and emerging process as a preferred finish by users. Valgro offer an endless range of finishing effects in terms of brightness and finishing easy to achieved Matt, Hair-Line, Satin, No. 4, 2J Finish.