Vatsal Engineers

Odhav, Ahmedabad, Gujarat

VATSAL is the single source supplier of Asphalt Drum Mixing Plant. With decades of experience in the industry, we have numerous installations of various capacities to our credit. We are renowned for offering you everything that is needed to run the very heart of your business. To produce the highest quality Asphalt required as well as on-site Asphalt Drum Mix plants for the construction of large civil projects such as roads, bridges, ports, dams, runaways, buildings, tunnels, etc., VATSAL Eng. are designed to confer maximum flexibility by giving your plant the ideal combination of engineered and proven components. VATSAL Eng. introduces VEDM Model, specially designed for the production of Asphalt at sites where quality flexibility and performance are key features to consider. The constitution of the plant is made in welded construction of steel profiles. Its easy to disassemble, transport and assemble again.

VATSAL ENGINEERS is leading manufacturing company and supplier of all kind of road, concrete construction, cement plant and infrastructure equipment in India. VATSAL, through its products give a complete range of solution in the form of construction equipments. Focused on research and development, we continuously expand/upgrade our product range and services. The Journey so far makes VATSAL feel proud and the plans for the future gives it the energy to show the best. VATSAL Wet Mix Macadam Plant is a type of construction equipment used for preparing homogeneous mixtures of aggregates, water, and other additives to create Wet Mix Macadam Plant, which is a base course material for road construction. It is also known as a WMM plant or Wet Mix Plant. The primary purpose of a Wet Mix Macadam Plant is to produce a stable and durable base layer for roads that can withstand heavy traffic loads and adverse weather conditions. The wet mix macadam mixture provides better resistance against water infiltration and prevents the penetration of water into the road subgrade, which helps in maintaining the structural integrity of the in road over time

Sand screen plant is a facility used in the mining and construction industries to process sand and other granular materials. The plant typically includes a series of screens that are used to sort and separate the sand based on particle size. The process begins with the raw sand being fed into a hopper, which then transports it to a series of screens. The screens are typically made of wire mesh or perforated metal, and they are arranged in aseries of decreasing sizes. As the sand passes through each screen, smaller and smaller particles are removed, until the desired particle size is achieved. The separated sand is then transported to storage or further processing, while the larger particles are either reprocessed or discarded. Sand screen plants are commonly used in the production of construction materials, such as concrete and asphalt

Sand screen plant is a facility used in the mining and construction industries to process sand and other granular materials. The plant typically includes a series of screens that are used to sort and separate the sand based on particle size The process begins with the raw sand being fed into a hopper, which then transports it to a series of screens. The screens are typically made of wire mesh or perforated metal, and they are arranged in a series of decreasing sizes. As the sand passes through each screen, smaller and smaller particles are removed, until the desired particle size is achieved. The separated sand is then transported to storage or further processing, while the larger particles are either reprocessed or discarded. Sand screen plants are commonly used in the production of construction materials, such as concrete and asphalt

A bitumen sprayer is a machine used in road construction to apply a layer of bitumen on the surface of a road. Bitumen is a viscous, black, and sticky material that is obtained from crude oil. It is used as a binder in the construction of asphalt pavements and helps to make the road surface strong, durable, and resistant to wear and tear. The bitumen sprayer consists of a tank, a heating system, a pump, a spray bar, and a control system. The tank is used to store the bitumen, which is heated to a temperature that allows it to be sprayed onto the road surface. The heating system is used to keep the bitumen at the right temperature. The pump is used to draw the bitumen from the tank and circulate it through the spray bar, which is mounted on the back of a truck. The spray bar has nozzles that distribute the bitumen evenly over the road surface. Bitumen sprayers are used to apply a thin layer of bitumen on the surface of the road to create a uniform and strong bond between the road surface and the asphalt layer. They are also used to repair cracks and potholes in existing roads. Bitumen sprayers are important in road construction as they ensure that the bitumen is applied evenly, which results in a smooth, durable, and high-quality road surface

Tractor linked tyre mounted bitumen-emulsion sprayer is developed for tack / prime coat by hand Spraying arrangement and intermittent spraying application with road dust cleaning also. This Equipment is capable of applying uniform coating of hot bitumen & emulsion on specified surface. This Equipment is capable of applying uniform coating of Hot Bitumen & Emulsion onSpecified Surface.

A Hydraulic Broomer Machine is a piece of equipment used for sweeping and cleaning roads, streets, highways, and other large paved areas. It is powered by a hydraulic system that drives the broom, making it highly efficient and effective at removing debris, dust, and dirt from the surface. Hydraulic Broomer Machines are commonly used in construction sites, industrial complexes, airports, and municipalities. They offer several advantages over manual cleaning methods, including increased speed and efficiency, reduced labour costs, and improved safety. With the ability to handle a variety of different surfaces and debris types, Hydraulic Broomer Machines are an essential tool for maintaining clean and safe environments

A kerb laying machine is a specialized piece of construction equipment used to lay concrete or asphalt curbs, also known as kerbstones or curbstones. These curbs are commonly used in road construction, landscaping, and other civil engineering projects to define the edges of roadways, pavements, and sidewalks, providing a barrier between the road surface and adjacent areas like lawns or pedestrian walkways.

A kerb laying machine is a specialized piece of construction equipment used to lay concrete or curbs, also known as kerb stones. These curbs are commonly used in road construction, landscaping, and other civil engineering projects to define the edges of roadways, pavements, and sidewalks, providing a barrier between the road surface and adjacent areas like lawns or pedestrian walkways.

A D-Dusting Unit, also known as a dust removal system, is an essential industrial equipment designed to remove airborne dust and particulate matter from various processes and work environments. Dust and airborne particles can be generated during manufacturing, mining, material handling, or any other industrial processes, posing significant health risks to workers and causing potential hazards to the environment. The primary purpose of a D-Dusting Unit is to capture, filter, and collect dust particles, preventing them from being released into the surrounding atmosphere. This contributes to maintaining a clean and safe working environment, protecting employees from respiratory issues, and complying with environmental regulations

As a specialized version of the modular TU Screw Conveyor System, ES Screw Conveyors and Feeders are manufactured from carbon steel with suitable surface finishing and powder coating. They are made up from a tubular trough equipped with at least one inlet and outlet spout, a welded flange at each tube end, Helicon screw fighting welded on a center pipe with coupling bush at each end, two end bearing assemblies complete with self-adjusting shaft seal (one of the bearing assemblies is integrated into the drive unit), and a number of intermediate hanger bearings depending on the overall length. ES Screw Conveyors and Feeders are equipped with a gear motor that suits the application.

A chemical dosing skid is a self-contained unit used in industrial processes to precisely inject chemicals into a system. It consists of various components and instruments that work together to ensure the controlled supply of chemicals in a safe and efficient manner.VATSAL ENGINEERS presents it as a compact unit, which is supplied fully assembled, all that is needed is to anchor the unit and make the hydraulic and electrical connections. The design of skid unit includes all the necessary elements, positioned appropriately to guarantee the optimization of dosing processes A dosing skid works by precisely delivering a predetermined amount of chemical into a larger industrial process. Heres how a typical dosing skid works: Storage and preparation of the chemical: The dosing skid is connected to a reservoir or tank where the chemical to be dosed is stored. Before starting the dosing process, the chemical is prepared if necessary and its properties checked. Starting the dosing process: The dosing process is started manually or via an automated control system. The operator can set parameters such as the desired flow rate, the total volume to be dosed or any specific timing or sequencing requirements. Flow control: The dosing skid pumps are suitable for creating a controlled flow of chemical. The flow rate is carefully adjusted based on the quantity required and the characteristics of the chemical being dosed. Feedback and control circuit: The control system is very usually based on measuring the flow rate using a flow meter in the main line and dosing the chemical to be dosed proportionally to the flow rate. If the flow rate in the main line changes, the system adjusts the amount of product dosed by the dosing skid pumps. Monitoring and safety: Throughout the dosing process, various sensors and components can monitor parameters such as pressure, temperature, the presence of fluid, etc. For system safety, pressure relief valves and leak detection systems are used,

Bucket elevators are used for continuous vertical lifting of powders, granules and small lumps and consist of a series of buckets attached to belts or chains with pulleys or sprockets at the top and bottom of the unit and buckets in the housing or Enclosures to contain material, bulk material is loaded into each bucket as the bucket moves through the entry point. The bucket elevator is widely used in feed mills, flour mills, starch factories, grain depots and other places of various scales to lift bulk materials. The hopper scoops up the material from the storage below. As the conveyor belt or chain rises to the top, it turns downward around the top wheel, and the bucket elevator pours the material into the receiving slot. The belt of belt-driven bucket elevator generally adopts rubber belt, which is mounted on the lower or upper driving drum and the upper and lower reversing drum. The bucket elevator with chain drive is usually equipped with two parallel transmission chains, with a pair of transmission sprockets on or below and a pair of directional sprockets on or above. Bucket elevators are usually equipped with organic shells to prevent dust from flying in bucket elevators.

VATSAL Concrete Recycling Plants provides a cost-saving advantage for its users by recycling concrete components as well as protecting the environment. Since the Concrete Recycling Plant can be installed next to concrete batching plants, the cost of transporting the residual concrete to another site is eliminated. The recycled aggregate generated from washing and decomposing the residual concrete at the washing tank can be used again to a certain extent in concrete production. Recycled water-cement mixture can be re-used for concrete production by using an agitator that prevents the cement particles from sinking into the water. This provides significant savings during concrete production as well

Sand washing machine is an important equipment for artificial sand and natural sand washing operation. It can wash away the trace stone powder and impurities in sand and gravel to improve the quality of sand. Sand washing machine is widely used in sand and gravel quarries, mining, building materials, transportation, chemical industry, water conservancy and hydropower, concrete mixing station and other industries for washing, grading and de-watering of materials. Vatsal adopts advanced technology and combines the actual needs of sand and gravel industry to develop sand washing machine.

The Rotary Airlock valve is the most advanced unloading device in material handling system of industry plants and commonly used as one of the most important equipment of the dust removal system in the dust collecting system.Rotary airlock valves are used for applications wherein the system air loss needs to be minimised while transferring materials (between vessels) with a pressure differential. They are especially used in industry that uses grains, dry free-flowing powders and solid substances. Typically, they are used in cement factories, sugar mills, paint industry, pharmaceuticals, food & beverages, tobacco, coffee, flour, and mineral industries