Here we are presenting the solution with MASTERLINER the latest product of the ABICOR BINZEL Robo product range. Through an outstanding construction design in the known high BINZEL quality and a worldwide locally service and consultancy this product fulfils the high demands of our customers.

Welding robots with central media guidance are spreading more and more in the international market. These special MASTERLINER can provide a solution for long distance wire feeding application with elimination of use of multiple wire feeders

Connecting bulk-wire system with wire feeder.

Connecting bulk-wire system with MF1-Master Pull or MF2-Laser feeder.

No abrasion due to extremely small forces on the wire.

No maintenance necessary.

Excellent feeding of soft wires.

Reduced cost due to the reduction to one wire drive only (Master Pull System).

Stable arc due to precise wire feeding.

Simplified setup of welding systems due to more freedom in situating the bulk-wire system.

Rolliner NG can easily be made longer or shorter.

Suitable for all wire types.

With ROLLINER NG feeding occurs through rolls only, shifted by 90 - without any sliding friction.

Weld more efficiently - optimise shielding gas consumption. Optimal use of all resources is essential for an econimical and efficient welding process. However, options for optimisation of shielding gas consumption are often given too little consideration - primarily beacause of the difficulty of attributing and measuring them, as gases are not visible and tangible in the process.

In co-operation with REGLA-Systems, ABICOR BINZEL offers the REGULA EWR (Electronics Welding Regulator) electronic shieding gas at the same time as providing better gas cover! Reliable, defined and verifiable.

High gas saving

Increased process stability

Longer lifetime

Reduction of the costs for handling

Standardised processes

Less reworking

The TEAM BINZEL gouging electrodes are made of artificial graphite and have a pure copper coating. The gouging electrodes are available in a variety of shapes and diameters to meet the various applications.

Pure Copper coated - good electric coductivity.

High density (made of artificial graphite) - leads to high metal removal rate.

Less consumption of electrodes - cost reduction.

Constant quality - for a safe process.

High metal removal rate - effective process.

100% delivery guaranteed - no downtime.

Extreme low burn back rate.

Small in size.

Lightweight.

High reset accuracy.

Large excursion range.

Maintenance free.

Compatible to any Robot.

The AUT750 is a cmpact, dual water-jacketed machine torch designed specifically to withstand unusually large amounts of reflected heat build-up. The two independent water cooling channels can be fed in series or in parallel by omitting the interconnecting water hose.

ABICOR Binzel has recently released a new line of welding chemicals to aid in all of your welding applications. A variety of anti-spatters and coolants including non-toxic formulas are now available. ABICOR has also added nozzle tip dip and wire lube pads to the line!

ABI-Spray - Non-flamable, paintable, aerosol anti-spatter.

ABI-Shield - Water based anti-spatter. No dilution required, not affected by freezing.

ABI-Mist - Water soluble, non-toxic anti-spatter specifically designed for robotic applications.

ABI-Cool - Ready to use water and ethylene glycol based coolant.

ABI-CoolECO - Non-toxic, propylene glycol based cooling fluid. Not regulated by OSHA or WHMIS.

ABI-Gel - Nozzle tip dip anti-spatter product protects nozzles, tip, positioners and fixtures.

Wire lube pads - Pretreated to reduce friction in wire feeding. Increases tip and liner life.

The alignment jig makes it possible to check and re-agjust the geometry of ABICOR Binzel replacement neck torches outside the welding cell. The alignment jig fitted with a guiding body which can be mounted in position according to the torch geometry.

* Using a special fitting set (P/N 837.0031), the WH necks can be tested for water flow, water leakage and gas flow. In addition the gas channels can be blown through with compressed air for cleaning purposes.

The pneumatic cleaning and spray unit of ABICOR Binzel's TMS-PI is a recommended accessory for use in conjunction with ROBO welding torches and cable assemblies and is used in the automated cleaning process, providing an adjustable, measured aount of air and anti-spatter to the inside of the gas nozzel.

With the external injector TMS-VI the cleaned torch is sprayed with anti-spatter fluid which minimizes build-up of welding spatter.

The specially developed spray nozzel enables a highly efficient application of the anit-spatter fluid.

Effective and economical anti-spatter spray supply to nozzel interior and nozzel edge.

Covered injector nozzel and extra bottle for used oil improves working safety and ensures environmental friendly use.

Trouble free refilling of the anti-spatter fluid simply by swapping the bottle.

Trouble free disposal of used oil by swapping the bottel.

Complete installation kit ready for system integration.

Simple handling :

Connection (feed and return) via quick-action couplings.

Compact design size :

Small space requirments.

Sturdy design :

Indestructible stainless steel tank and sturdy housing.

Service-friendly :

Clear coolant sight glass.

The ABICOR Binzel WCS Wire Cutting Station is designed to remove the ball end of the welding wire and give consistent wire stick-out. This provides superior arc starting and prevents oxidation in the weld starts. The wire cutting station will operate with all models and makes of welding robots and torches.

The wire cutting station will shear up to 1/8" wire without bending. the unit clamps and holds the wire securely before shearing. The shearing blade has been tested with .045" stainless steel wire to 20, 000 cuts with no disceernible wear.

The ABIDRIVE-CW cold wire feeding system - especially developed for the industrial use - cares for optimal and constant wire feeding. To utilize for hand operated and automated TIG cold wire welding.

Due to the customized intermediate cable assemblies the ABIDRIVE-CW wire feeding system is easey to adopt to serval air and liquid cooled TIG power source without any difficulty.

The ABICOR BINZEL welding torches from the ABITIG series with cold wire feed and integrated control module inside the handle will complete the system.

Selective 2 - or 4-T mode

Interval mode

Free selection of welding and brake times

Feeding speed 0 - 10 m/min

Four roll drive (toothed)

Soft start

Operates with Hand Pressure

No electrical connection and no air connection needed

Fast and cost efficient cleaning of the gas nozzle

Sprays even Dose of Anti-Spatter

Less Wasted Product

Faster than manual cleaning

Cutter and guiding tube are adjusted to suit the respective gas nozzle.

When the torch is pushed into the opening, a rotary movement is generated on the cutter. The rotating cutter scrapes off spatter droplets from gas nozzle and contact tip.

The torch cleaning unit can be mounted easily almost anywhere with only 2 clamping bolts

The TCS-PP "Plug and Play" torch cleaning station offers the complate solution for reliable, automatic servicing of the torch neck. Combined in a single station, the 3 point clamping system guarantees optimally timed processes and an increase in available floor space. A number of other features such as a mounting stand and drip pan reduce installation costs.

Precise and effective cleaning for almost all robot welding torches.

Proven and trusted cutter principle, suitable even for heavy spatter adhesion.

3-point clamping of the gase nozzle fixes the torch in place during the cleaning process.

KempArc is specifically designed for MIG/MAG welding automation. Synergic or pulsed welding process variants are available in either 300, 400 or 500 amp synergic models, or 350 or 450 amp pulsed models. Each range offers logical process adjustment, ensuring quick setup for busy industry.

KempArc automation range allows standard or tailored weling packages to suit your specific welding enviroment. For example KempArc Pulse range offers Work Pack, including welding software selections for steel, aluminium and stainless steel filler wires or project pack where you match your specific local welding needs perfectly. Either version can be upgraded at anytime.

Choose either digital or analogue models for integration with different robotic control systems. Digital process management ensures fast communication speeds for precise ignition and welding quality. Memory channels are available as standard for systems that demand independent parameter storage.

Robotic welding

Mechanised welding

Automated systems

Wire Spool sizes: 5kg/200mm in WFX 200 and 20kg/200mm in WFX 300.

Equipped with the reliable Dura Torque wire feed mechanism.

WiseFusion included for ensuring consistent weld quality in all positions.

Compatible with all Wise software products.

Pulsed and double-pulsed MIG/MAG included.

ArcVoltage feature included. It measures the actual voltage at the welding arc and displays it on the control panel. This helps you keep your welding values inside the predefined range regardless of the size and length of the cables.

Rolling stock & transportation

Heavy machinery manufacturing

Suitable for robust workshop use

High quality MIG/MAG pulse welding

Wise Fusion - Less faults, less repairs

Save filling material - up to 30% less groove volume

Reduced welding time - get it finished 30% faster

MagTrac carriage compatibility - up to 5 times faster than manual welding

The ABITIG WH-Welding Torch System from ABICOR BINZEL for TIG soldering and TIG welding offers a high process stability for joining various materials.

Preset tungsten electrodes, reproducible torch changes and maintenance service outside the robot cell guarantees constant high quality and continuous operation of the system.

With two sizes and different geometries, the TIG welding torch system ABITIG WH covers nearly all applications in the field of automated TIG welding and is suitable for welding even the most complicated parts. Also available as Push-or Push-pull-Option with cold wire feeding.

Flexible adaption on changing welding jobs

Ajustable tungsten electrodes

Reproducible torch position

Cold wire feeding optional

Liquid-cooled up to 400 A

Well proven and 100% reliable

Here we are presenting the solution with MASTERLINER the latest product of the ABICOR BINZEL Robo product range. Through an outstanding construction design in the known high BINZEL quality and a worldwide locally service and consultancy this product fulfils the high demands of our customers.

Welding robots with central media guidance are spreading more and more in the international market. These special MASTERLINER can provide a solution for long distance wire feeding application with elimination of use of multiple wire feeders

Connecting bulk-wire system with wire feeder.

Connecting bulk-wire system with MF1-Master Pull or MF2-Laser feeder.

No abrasion due to extremely small forces on the wire.

No maintenance necessary.

Excellent feeding of soft wires.

Reduced cost due to the reduction to one wire drive only (Master Pull System).

Stable arc due to precise wire feeding.

Simplified setup of welding systems due to more freedom in situating the bulk-wire system.

Rolliner NG can easily be made longer or shorter.

Suitable for all wire types.

With ROLLINER NG feeding occurs through rolls only, shifted by 90 - without any sliding friction.

Weld more efficiently - optimise shielding gas consumption. Optimal use of all resources is essential for an econimical and efficient welding process. However, options for optimisation of shielding gas consumption are often given too little consideration - primarily beacause of the difficulty of attributing and measuring them, as gases are not visible and tangible in the process.

In co-operation with REGLA-Systems, ABICOR BINZEL offers the REGULA EWR (Electronics Welding Regulator) electronic shieding gas at the same time as providing better gas cover! Reliable, defined and verifiable.

High gas saving

Increased process stability

Longer lifetime

Reduction of the costs for handling

Standardised processes

Less reworking

The TEAM BINZEL gouging electrodes are made of artificial graphite and have a pure copper coating. The gouging electrodes are available in a variety of shapes and diameters to meet the various applications.

Pure Copper coated - good electric coductivity.

High density (made of artificial graphite) - leads to high metal removal rate.

Less consumption of electrodes - cost reduction.

Constant quality - for a safe process.

High metal removal rate - effective process.

100% delivery guaranteed - no downtime.

Extreme low burn back rate.

Small in size.

Lightweight.

High reset accuracy.

Large excursion range.

Maintenance free.

Compatible to any Robot.

The AUT750 is a cmpact, dual water-jacketed machine torch designed specifically to withstand unusually large amounts of reflected heat build-up. The two independent water cooling channels can be fed in series or in parallel by omitting the interconnecting water hose.

ABICOR Binzel has recently released a new line of welding chemicals to aid in all of your welding applications. A variety of anti-spatters and coolants including non-toxic formulas are now available. ABICOR has also added nozzle tip dip and wire lube pads to the line!

ABI-Spray - Non-flamable, paintable, aerosol anti-spatter.

ABI-Shield - Water based anti-spatter. No dilution required, not affected by freezing.

ABI-Mist - Water soluble, non-toxic anti-spatter specifically designed for robotic applications.

ABI-Cool - Ready to use water and ethylene glycol based coolant.

ABI-CoolECO - Non-toxic, propylene glycol based cooling fluid. Not regulated by OSHA or WHMIS.

ABI-Gel - Nozzle tip dip anti-spatter product protects nozzles, tip, positioners and fixtures.

Wire lube pads - Pretreated to reduce friction in wire feeding. Increases tip and liner life.

The alignment jig makes it possible to check and re-agjust the geometry of ABICOR Binzel replacement neck torches outside the welding cell. The alignment jig fitted with a guiding body which can be mounted in position according to the torch geometry.

* Using a special fitting set (P/N 837.0031), the WH necks can be tested for water flow, water leakage and gas flow. In addition the gas channels can be blown through with compressed air for cleaning purposes.

The pneumatic cleaning and spray unit of ABICOR Binzel's TMS-PI is a recommended accessory for use in conjunction with ROBO welding torches and cable assemblies and is used in the automated cleaning process, providing an adjustable, measured aount of air and anti-spatter to the inside of the gas nozzel.

With the external injector TMS-VI the cleaned torch is sprayed with anti-spatter fluid which minimizes build-up of welding spatter.

The specially developed spray nozzel enables a highly efficient application of the anit-spatter fluid.

Effective and economical anti-spatter spray supply to nozzel interior and nozzel edge.

Covered injector nozzel and extra bottle for used oil improves working safety and ensures environmental friendly use.

Trouble free refilling of the anti-spatter fluid simply by swapping the bottle.

Trouble free disposal of used oil by swapping the bottel.

Complete installation kit ready for system integration.

Simple handling :

Connection (feed and return) via quick-action couplings.

Compact design size :

Small space requirments.

Sturdy design :

Indestructible stainless steel tank and sturdy housing.

Service-friendly :

Clear coolant sight glass.

The ABICOR Binzel WCS Wire Cutting Station is designed to remove the ball end of the welding wire and give consistent wire stick-out. This provides superior arc starting and prevents oxidation in the weld starts. The wire cutting station will operate with all models and makes of welding robots and torches.

The wire cutting station will shear up to 1/8" wire without bending. the unit clamps and holds the wire securely before shearing. The shearing blade has been tested with .045" stainless steel wire to 20, 000 cuts with no disceernible wear.

The ABIDRIVE-CW cold wire feeding system - especially developed for the industrial use - cares for optimal and constant wire feeding. To utilize for hand operated and automated TIG cold wire welding.

Due to the customized intermediate cable assemblies the ABIDRIVE-CW wire feeding system is easey to adopt to serval air and liquid cooled TIG power source without any difficulty.

The ABICOR BINZEL welding torches from the ABITIG series with cold wire feed and integrated control module inside the handle will complete the system.

Selective 2 - or 4-T mode

Interval mode

Free selection of welding and brake times

Feeding speed 0 - 10 m/min

Four roll drive (toothed)

Soft start

Operates with Hand Pressure

No electrical connection and no air connection needed

Fast and cost efficient cleaning of the gas nozzle

Sprays even Dose of Anti-Spatter

Less Wasted Product

Faster than manual cleaning

Cutter and guiding tube are adjusted to suit the respective gas nozzle.

When the torch is pushed into the opening, a rotary movement is generated on the cutter. The rotating cutter scrapes off spatter droplets from gas nozzle and contact tip.

The torch cleaning unit can be mounted easily almost anywhere with only 2 clamping bolts

The TCS-PP "Plug and Play" torch cleaning station offers the complate solution for reliable, automatic servicing of the torch neck. Combined in a single station, the 3 point clamping system guarantees optimally timed processes and an increase in available floor space. A number of other features such as a mounting stand and drip pan reduce installation costs.

Precise and effective cleaning for almost all robot welding torches.

Proven and trusted cutter principle, suitable even for heavy spatter adhesion.

3-point clamping of the gase nozzle fixes the torch in place during the cleaning process.

KempArc is specifically designed for MIG/MAG welding automation. Synergic or pulsed welding process variants are available in either 300, 400 or 500 amp synergic models, or 350 or 450 amp pulsed models. Each range offers logical process adjustment, ensuring quick setup for busy industry.

KempArc automation range allows standard or tailored weling packages to suit your specific welding enviroment. For example KempArc Pulse range offers Work Pack, including welding software selections for steel, aluminium and stainless steel filler wires or project pack where you match your specific local welding needs perfectly. Either version can be upgraded at anytime.

Choose either digital or analogue models for integration with different robotic control systems. Digital process management ensures fast communication speeds for precise ignition and welding quality. Memory channels are available as standard for systems that demand independent parameter storage.

Robotic welding

Mechanised welding

Automated systems

Wire Spool sizes: 5kg/200mm in WFX 200 and 20kg/200mm in WFX 300.

Equipped with the reliable Dura Torque wire feed mechanism.

WiseFusion included for ensuring consistent weld quality in all positions.

Compatible with all Wise software products.

Pulsed and double-pulsed MIG/MAG included.

ArcVoltage feature included. It measures the actual voltage at the welding arc and displays it on the control panel. This helps you keep your welding values inside the predefined range regardless of the size and length of the cables.

Rolling stock & transportation

Heavy machinery manufacturing

Suitable for robust workshop use

High quality MIG/MAG pulse welding

Wise Fusion - Less faults, less repairs

Save filling material - up to 30% less groove volume

Reduced welding time - get it finished 30% faster

MagTrac carriage compatibility - up to 5 times faster than manual welding

The ABITIG WH-Welding Torch System from ABICOR BINZEL for TIG soldering and TIG welding offers a high process stability for joining various materials.

Preset tungsten electrodes, reproducible torch changes and maintenance service outside the robot cell guarantees constant high quality and continuous operation of the system.

With two sizes and different geometries, the TIG welding torch system ABITIG WH covers nearly all applications in the field of automated TIG welding and is suitable for welding even the most complicated parts. Also available as Push-or Push-pull-Option with cold wire feeding.

Flexible adaption on changing welding jobs

Ajustable tungsten electrodes

Reproducible torch position

Cold wire feeding optional

Liquid-cooled up to 400 A

Well proven and 100% reliable