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Pune, Maharashtra, India
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Other Products / Services #5443847

Moisture Separator

It is very important to supply dry steam to the equipment. Moisture separator installed at inlet of the pressure reducing station ensures maximum Moisture Separator removal from the steam.

  • It reduces wet steam
  • Long working life of equipments as reduced water hammering
  • Reduced erosion & corrosion in the steam system
  • Reduced pipe & heating surface scaling

Other Applications: At inlet of the Critical equipments in steam lines like Steam flow meter Moisture Separator, Control valves, inlet of critical process equipments etc. Available Sizes: From 15 NB to 200 NB.

View Complete Details

Packaged Feed Water Tank System

We offer fully equipped Feed water tank for Boiler, designed to maintain various in parameters of feed water, required to run the boiler safely & efficiently.

We provide complete package of feed water tank of various capacities with the proper automation to maintain the optimum level & temperature in feed water tank

Oxygen or other incondensable gases in the steam system can cause restrict the heat transfer to the process as well as causes corrosion in the steam & condensate system.
So it is very important to remove the oxygen & other gases from the steam system or to ensure that these do not get into the steam system. This can be done by thermal deaeration.
The removal of the gases is achieved by maintaining the highest possible temperature in the feed water tank from where these gases can enter into steam system. We offer specially designed deaerator heads to suit customer's requirement.

Features of Packaged Feed Water Tank System:
  • Designed as per operational parameters
  • Complete SS construction.
  • Inbuilt Air Vent.
  • Inbuilt Vacuum Breaker
View Complete Details

Deaerator Head

Deaerator head Oxygen or other incondensable gases in the steam system can cause restrict the heat transfer to the process as well as causes corrosion in the steam & condensate system.
So it is very important to remove the oxygen & other gases from the steam system or to ensure that these do not get into the steam system. This can be done by thermal Deaerator Head.
The removal of the gases is achieved by maintaining the highest possible temperature in the feed water tank from where these gases can enter into steam system. We offer specially designed deaerator heads to suit customer's requirement.

Features of Deaerator Head:

  • Designed as per operational parameters
  • Complete SS construction.
  • Inbuilt Air Vent.
  • Inbuilt Vacuum Breaker
View Complete Details

Level Control System

Level control system Maintaining the optimum level control system in the feed water tank is very important in order to ensure maximum temperature in feed water tank from condensate recovery & ensure the safety of the boiler.

To achieve this without manual intervention, level control system is used. We offer a customized Level Control Systems for Boiler Feed water tank where hot condensate is preferred & utilized maximum, then hot water from any other sources & last preference to the cold make up water.

This ensures that the energy of hot condensate & hot water from other sources is utilized

View Complete Details

Steam Injector System

We offer complete solution for the direct steam injection system for the feed water tank to maintain the required temperature in the feed water tank.

Steam Injector system is the heart of this system which ensures proper mixing of steam and water resulting in uniform temperature.

Features Steam Injector system:
  • Completely mechanical components.
  • Steam Injector system has complete SS316 construction.
  • Temperature maintained in the range of +2C.
  • Temperature setting is very easy.
  • Highly robust & maintenance free.

Application of Steam Injector system:
  • Boiler feed water tanks
  • Process hot water tanks
  • Washer in textile industries

Available Sizes: 25 NB, 40 NB, 50 NB, 80 NB, 100 NB

View Complete Details

Sight Glass

In a close system of steam & condensate, it is very difficult to check whether the steam traps are working or not. Sight glass is a tool for the user for the monitoring of the performance of the equipment.

Application:
  • Used for Indication of the flow, so as to detect the blockage of the flow
  • Inspecting the performance of the equipments, whether any leakage of the vapors or live steam
  • No moving parts so maintenance free
  • Double window glass gives ease of inspection
  • Available with CS body which has higher working life

Available Sizes: 15NB, 25NB, 40NB, 50NB.

View Complete Details

Pressure Transmitter

VOLFRAM The model A-10 Pressure Transmitter sensor for general industrial application is not only notable for its compact design, but it also offers excellent quality at an extremely competitive price.
The user can choose between a non-linearity of 0.25% and 0.5 %. A free test protocol provides information on the measuring points recorded during manufacture.

Special features of Pressure Transmitter:

  • Measuring ranges from 0 . 0.05 to 0 . 1, 000 bar
  • Non-linearity 0.25 % or 0.5 %
  • Output 4 . 20 mA, DC 0 . 10 V, DC 0 . 5 V and others
  • Electrical connection: Angular connector from A and C, circular connector M12*1, cable outlet 2 m
  • Process connection G 1/4 A DIN 3852-E, 1/4 NPT and others

Application of Pressure Transmitter:

  • Machine building
  • Shipbuilding
  • Measurement and control technology
  • Hydraulics and pneumatics
  • Pumps and compressors
View Complete Details

Pressure Gauges

VOLFRAM offers high quality Bourdon tube pressure gauges with complete stainless steel body and internals for accurate measurement of pressures, suitable for various media applications.

Application:

  • For gaseous and liquid aggressive media that are not highly viscous or crystallizing, also in aggressive ambience
  • CDA (clean dry air) applications
  • Indication of failure alarm on gas cylinders
  • Machine building and general plant construction
  • Pressure Gauges are most commonly used on media like Steam, Water, Hot Oil, and Compressed Air.

Features of Pressure Gauges:

  • All stainless steel (Ss316) construction
  • Cost-effective and reliable
  • Highly Robust and Accurate
  • Design as per EN 837-1
View Complete Details

Condensate Recovery System

Condensate Recovery System Significant amounts of energy and resources can be saved by setting up a system to quickly recover and reuse Condensate Recovery System & Flash Steam.

In an indirect heating process only 80% of the steam energy is used for heating & 20% energy comes out in the form of Condensate.

We offer the most energy efficient Condensate Recovery System for recovering this energy.
  • Features
Unique Feature of Condensate Recovery System:Inbuilt Digital Condensate flow totaliser with Pump's pumping/Filling mode indicator & reset facility. Steam Operated Pump with Mechanical internals also Available.

Features of Condensate Recovery System:
  • Uses inexpensive steam, air or gas to pump the condensate
  • Negligible steam consumption
  • Zero Maintenance, no cavitations, no leaking seals, impeller wear or motor problems
  • Only one moving part (SS float) increases reliability
  • Superior build quality and rugged construction
  • Pre-wired, pre-piped packaged Skid Mounted for easy installation
  • Widest range of steam-operated pumps
  • Skid Mounted Unit which is easy to install
View Complete Details

Condensate Recovery Pump

Condensate Recovery pump Significant amounts of energy and resources can be saved by setting up a system to quickly recover and reuse Condensate Recovery Pump & Flash Steam.

In an indirect heating process only 80% of the steam energy is used for heating & 20% energy comes out in the form of Condensate.

We offer the most energy efficient Condensate Recovery pump for recovering this energy.
Reduction in Fuel Bill:

Condensate is valuable resource of Heat available in process plant. Recovery of condensate reduces Fuel Consumption significantly by increasing the feed water temperature.

Water charges:

Any Condensate Recovery Pump not returned needs to be replaced by fresh water, increasing the fresh water requirement of the plant & its chemical treatment cost.

Reduction in ETP load:

Hot Condensate Recovery Pump drained is taken to the ETP which increases the load on ETP. This can be avoided by complete condensate recovery pump.

Maximizing boiler output:

As per F & A rating of boiler, hotter the feed water temperature higher will be the steam output from boiler.

Reduction in Blow down Loss:

Condensate is pure water, which contains almost no total dissolved solids (TDS). Returning more condensate to the feed-tank reduces the need for blow-down & thus reduces the energy lost from the boiler.

View Complete Details

Tube Heat Exchanger

A shell and tube heat exchanger is a class of heat exchanger designs. It is the most common type of heat exchanger in oil refineries and other large chemical processes, and is suited for higher-pressure applications. As its name implies, this type of heat exchanger consists of a shell (a large pressure vessel) with a bundle of tubes inside it. One fluid runs through the tubes, and another fluid flows over the tubes (through the shell) to transfer heat between the two fluids. The set of tubes is called a tube bundle, and may be composed of several types of tubes: plain, longitudinally finned, etc.

Volfram offers Shell and Tube Heat Exchangers with Smooth Tubes and Corrugated Tube through its fixed sized ranges and customized ranges of heat exchangers for applications such as pre -heaters, hot water generators, and condensers, re -boilers. The heat exchangers are designed on the basis of our extensive thermal and mechanical experience acquired over the period of time through successful installation of units.

VOLFRAM offers all type of ASME configurations for all types of applications in Stainless steel construction. VOLFRAM has an entire range of standard heat exchangers in single pass and multi-pass design which helps in quick selection of the heat exchanger to give an optimal and economical solution.

Applications:

  • Steam Heaters
  • Vapor Condensers
  • Coolers
  • Thermic fluid / Hot Oil heaters

Shell and Tube Heat Exchangers have various applications in following industries:

  • Chemical Process Industry
  • Edible oil industry
  • Pharmaceutical industry
  • Petrochemical
  • Food Industry
  • Textile Industry
  • Pulp and paper
  • Sugar Industry
  • Cement and AAC Blocks
View Complete Details

Tubular Heat Exchanger

The Volfram Tubular Heat Exchanger is used majorly in food and beverage industryfor chilling, heating as well as pasteurization application. The combination of straight as well as corrugated Tubular Heat Exchanger are used which gives the optimum efficiency and maximum output.

Features of Tubular Heat Exchanger:

  • Every tubular heat exchanger is designed and customized based on the product used, its density, specific heat, thermal conductivity and viscosity.
  • The complete heat exchanger module customized design offers easy dismantling and assembly.
  • Every heat exchanger module is designed to suit the site conditions for installation.
  • The hygienic design of tubular heat exchanger ensures the food safety norms.
Material of Construction:

  • Shell Side: SS 304 (Media)
  • Tube Side: SS 316 (Product)
  • Frame: SS 304
Note: MOCs can be changed based on Application and user requirement.

Tubular Heat Exchangers have various applications in following industries:

  • Confectionary
  • Fruit Juice & Smoothies
  • Dairy and dairy products
  • Soups and sauces
  • Fruit and Vegetable Purees and Concentrates
  • Beverages
  • Distillery
  • Brewery
  • Vegetable Oils
  • Jams and jellies
View Complete Details

Ph Control System

VOLFRAM offers The ph6000 series provides reliable, flexible and powerful control for your water treatment program.

Features of pH Control System:
  • Large touchscreen display with icon based programming makes setup easy
  • Universal sensor input provides extraordinary flexibility: pH Control System the same controller can be used with almost any type of sensor needed
  • Combination Sensor Input and Analog Input board that add even more flexibility lead/lag control of up to 6 relays
  • Optional dual analog (4-20 mA) input for Fluorometers or nearly any other process value Multiple language support allows simple setup no matter where your business takes you Six control outputs allow the controller to be used in more applications
  • Economical wall-mount package for easy installation
  • On-screen and web page graphing of sensor values and control output status
  • Two Virtual Inputs that are calculated from two real inputs (cycles of concentration, % rejection, etc, ) Complete flexibility in the function of each relay
  • Datalogging
  • Emailing Alarm messages, Datalog reports or pH Control System Summary reports
  • Ethernet option for remote access via the Internet, LAN or Modbus/TCP
View Complete Details

Condensate Contamination Monitoring

We offer complete solution to ensure that the condensate recovered to the boiler is pure & does not contain any contamination. The system monitors as well as takes necessary action to prevent contaminated condensate to get into the boiler feed tank.

In many process industries hot condensate is being drained due to the fear of Contamination as Contaminated Condensate is not recommended to be returned to the Boiler.

But if we can monitor the quality of condensate returned to the boiler online continuously & divert the same if necessary then we can save:
  • Fuel by feeding the boiler with hot condensate
  • Fresh Water charges & its chemical treatment cost as we are recycling the condensate
  • Feeding pure form of water to the boiler which will lower down the blow down rate
  • This will reduce the load on the ETP

How the system works:The condensate contamination d Monitoring & Control System, monitors and displays the TDS/Conductivity of the condensate. It automatically diverts the condensate to drain instead of back to the boiler if the TDS level rises above a pre-selected set point. When the conductivity drops, the condensate is allowed to return to the boiler. Thus minimizing heat and water wastage as well as avoiding the possibility of contaminating the feed water.
Drain Arrangement:a. Two 2-port valves are used one on the return line to the boiler & another for the drain line. The valve in the condensate return line will close on detection of a high conductivity, and the drain valve in the condensate drain line will open at the same time.

Unique Feature:The controller has a unique feature of data logging. It has an inbuilt memory which logs the TDS data with respect to time & saves in the memory. This data can be copied to a USB flash stick and analyze on the computer.

Key benefits: Ensure Optimal Performance and Maximum Efficiency Precise control of TDS/conductivity inhibits corrosion, solids precipitation and scale build-up.
More Informative Monthly ReportsDownload stored data from the controller to a USB flash stick. Use the data to easily develop reports that show actual TDS levels w.r.t time, temperature and more.
Efficient Customer Service:Quickly identify system upsets by knowing exactly what happened and when. An event log can be downloaded to tell you precisely when the system was online.
Validation and Verification Made Easy:Use stored data from the controller to simply and easily validate water treatment results. The data and event logs show water usage, system conductivity and temperature, as well as accumulated chemical feed and blow down times.
Save Time:Copy the user settings from your controller to a USB flash stick and upload to a new controller. Programming your new controller this way can be accomplished in seconds. It's that simple!

View Complete Details

Waste Heat Recovery Systems

Waste Heat Recovery Systems With day by day rising costs of fuel & in turn utility cost, recovering the waste energy is a basic need of any process industry.

We offer complete customized package solution to recover energy from various waste heat sources in process plants.

In any process plant there are many heat sources available which are going to drain/ETP from which substantial amount of energy can be recovered like:
  • Hot contaminated steam condensate,
  • Vent Steam,
  • Dye liquor from textile process,
  • Process drain hot water,
  • Boiler Blow down water & many more.
Benefits of Waste Heat Recovery Systems:
  • Savings of substantial amount of Steam/Fuel.
  • Reduced load on ETP as lower temperature effluent going to ETP.
  • Reduced batch timings as in some cases hot water from the heat recovery system is used as input to the process.
  • Boiler steam output increases as in some cases hot water from the heat recovery system is used as input to boiler feed water tank.
Features of Waste Heat Recovery Systems:
  • Compact design & skid mounted
  • Design for ease of maintenance
  • User friendly
  • Performance monitoring tools provided
  • Cost effective
  • Safe in operation

Recovering heat from the different sources needs different engineering of the complete system, which involves Selection & designing of:

  • Waste Heat Recovery Systems

The selected heat exchanger should be suitable for the particular application The design should be considering the maximum Waste Heat Recovery Systems

View Complete Details

TDS Control System

With day by day rising costs of fuel & in turn utility cost, recovering the waste energy is a basic need of any process industry.

We offer complete customized package solution to recover energy from various waste heat sources in process plants.

In any process plant there are many heat sources available which are going to drain/ETP from which substantial amount of energy can be recovered like:
  • Hot contaminated steam condensate,
  • Vent Steam,
  • Dye liquor from textile process,
  • Process drain hot water,
  • Boiler Blow down water & many more.
Benefits of TDS Control System:
  • Savings of substantial amount of Steam/Fuel.
  • Reduced load on ETP as lower temperature effluent going to ETP.
  • Reduced batch timings as in some cases hot water from the heat recovery system is used as input to the process.
  • Boiler steam output increases as in some cases hot water from the heat recovery system is used as input to boiler feed water tank.
Features TDS Control System:
  • Compact design & skid mounted
  • Design for ease of maintenance
  • User friendly
  • Performance monitoring tools provided
  • Cost effective
  • Safe in operation

Recovering heat from the different sources needs different engineering of the complete system, TDS Control System which involves Selection & designing of:

View Complete Details

Temperature Control System

Temperature Control System Volfram provides the complete range of customized temperature control solutions and control valves which can fulfill the needs of various process requirements.

In a process plant there are requirements of different temperatures at different processes. It is very important to control & maintain the temperatures as specified in order to:

  • Reduce the rejections of the products
  • Maintain the quality of the products
  • Also, each degree of overheating of the product results in the wastage of steam/energy.
View Complete Details

Based Automatic Boiler Blow Down System

VOLFRAM offers reliable & complete solution for TDS Based Automatic Boiler Blow Down System.

The system comprises a sensor chamber with conductivity sensor and temperature sensor, mounted in bypass to the Manual Blow down Valve. The sensor is connected to the controller that constantly monitors and displays the TDS Automatic Boiler Blow Down System level & takes the control action whenever necessary.

The TDS level inside the boiler varies with: Feed water TDS:If the feed water TDS increases then the Boiler TDS increases quickly for the same steam load. Steam Load:If the steam load increases then the Boiler TDS increases quickly for the same Feed Water TDS.
To maintain the level of Total Dissolve Solids (TDS) inside the boiler within the permissible limit, boiler water is drained periodically from the boiler. Following are the two methods used for the same.

  • TDS Based Automatic Blow down
  • Manual Blow down

If we monitor the TDS Automatic Boiler Blow Down System levels of boiler water online 24 X 7 & do the blow down if necessary & required quantity only then we can:

  • Save fuel by optimizing the blow down quantity
  • Save fresh Water charges & its chemical treatment cost
  • Reduce the load on the ETP
  • Avoid Foaming & Moisture Carry Over
  • Minimize the scaling inside the boiler

Unique Feature:The controller has a unique feature of data logging. It has an inbuilt memory which logs the TDS data with respect to time & saves in the memory. This data can be copied to a USB flash stick and analyse on the computer.

Key benefits:

Ensure Optimal Performance and Maximum Efficiency:Precise control of TDS/conductivity optimizing blow down quantity and avoids scale build-up.
More Informative Monthly Reports:Download stored data from the controller to a USB flash stick. Use the data to easily develop reports that show actual TDS levels w.r.t time, temperature and more.
Efficient Customer Service:Quickly identify system updates by knowing exactly what happened and when. An event log can be downloaded to tell you precisely when the system was online.
Validation and Verification Made Easy:Use stored data from the controller to simply and easily validate water treatment results. The data and event logs show system conductivity and temperature & blow down times.
Save Time:Copy the user settings from your controller to a USB flash stick and upload to a new controller. Programming your new controller this way can be accomplished in seconds. It's that simple!

View Complete Details

Based Pressure Control Strainer

We also offer PID based Pressure control Strainer for the critical applications where process is very sensitive to steam pressure & has heavy steam loads. This type of Strainer can maintain pressure within + 0.05 bar.
The system consists of Pneumatic control Strainer with Electro-pneumatic positioner, pressure transmitter & PID based pressure controller.

View Complete Details

Self Operated Temperature Control System

This consists of completely mechanical & robust self operated temperature control systems which can easily maintain the temperature within a band of +/- 2 C. The system is very easy to install, commission, maintenance free.
Unique feature of this system is that it doesnt require electrical or pneumatic connection to operate, thus it is intrinsically safe.
Applications of this system are in Feed water tank of boiler, process hot water tanks and areas in the process where electric/pneumatic supply is not available.

View Complete Details

On-Off Temperature Control System

For non critical applications we offer very economical & reliable On-Off Temperature Control System which consists of On-Off control valve with solenoid valve & temperature controller. This system can maintain the process temperatures within a band of +3-5C.

View Complete Details
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  • Volfram (volfram)
  • Volfram Systems Pvt. Ltd. Sr. No. 18, Rutuvihar, 402, Waranasi Society, Warje, – 411 058, Pune, Maharashtra - 411052, India
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List of Other Products by volfram from Pune, Maharashtra.
Post Buy Requirement
VO
Pune, Maharashtra, India
Add Review

Other Products / Services #5443847

Moisture Separator

It is very important to supply dry steam to the equipment. Moisture separator installed at inlet of the pressure reducing station ensures maximum Moisture Separator removal from the steam.

  • It reduces wet steam
  • Long working life of equipments as reduced water hammering
  • Reduced erosion & corrosion in the steam system
  • Reduced pipe & heating surface scaling

Other Applications: At inlet of the Critical equipments in steam lines like Steam flow meter Moisture Separator, Control valves, inlet of critical process equipments etc. Available Sizes: From 15 NB to 200 NB.

View Complete Details

Packaged Feed Water Tank System

We offer fully equipped Feed water tank for Boiler, designed to maintain various in parameters of feed water, required to run the boiler safely & efficiently.

We provide complete package of feed water tank of various capacities with the proper automation to maintain the optimum level & temperature in feed water tank

Oxygen or other incondensable gases in the steam system can cause restrict the heat transfer to the process as well as causes corrosion in the steam & condensate system.
So it is very important to remove the oxygen & other gases from the steam system or to ensure that these do not get into the steam system. This can be done by thermal deaeration.
The removal of the gases is achieved by maintaining the highest possible temperature in the feed water tank from where these gases can enter into steam system. We offer specially designed deaerator heads to suit customer's requirement.

Features of Packaged Feed Water Tank System:
  • Designed as per operational parameters
  • Complete SS construction.
  • Inbuilt Air Vent.
  • Inbuilt Vacuum Breaker
View Complete Details

Deaerator Head

Deaerator head Oxygen or other incondensable gases in the steam system can cause restrict the heat transfer to the process as well as causes corrosion in the steam & condensate system.
So it is very important to remove the oxygen & other gases from the steam system or to ensure that these do not get into the steam system. This can be done by thermal Deaerator Head.
The removal of the gases is achieved by maintaining the highest possible temperature in the feed water tank from where these gases can enter into steam system. We offer specially designed deaerator heads to suit customer's requirement.

Features of Deaerator Head:

  • Designed as per operational parameters
  • Complete SS construction.
  • Inbuilt Air Vent.
  • Inbuilt Vacuum Breaker
View Complete Details

Level Control System

Level control system Maintaining the optimum level control system in the feed water tank is very important in order to ensure maximum temperature in feed water tank from condensate recovery & ensure the safety of the boiler.

To achieve this without manual intervention, level control system is used. We offer a customized Level Control Systems for Boiler Feed water tank where hot condensate is preferred & utilized maximum, then hot water from any other sources & last preference to the cold make up water.

This ensures that the energy of hot condensate & hot water from other sources is utilized

View Complete Details

Steam Injector System

We offer complete solution for the direct steam injection system for the feed water tank to maintain the required temperature in the feed water tank.

Steam Injector system is the heart of this system which ensures proper mixing of steam and water resulting in uniform temperature.

Features Steam Injector system:
  • Completely mechanical components.
  • Steam Injector system has complete SS316 construction.
  • Temperature maintained in the range of +2C.
  • Temperature setting is very easy.
  • Highly robust & maintenance free.

Application of Steam Injector system:
  • Boiler feed water tanks
  • Process hot water tanks
  • Washer in textile industries

Available Sizes: 25 NB, 40 NB, 50 NB, 80 NB, 100 NB

View Complete Details

Sight Glass

In a close system of steam & condensate, it is very difficult to check whether the steam traps are working or not. Sight glass is a tool for the user for the monitoring of the performance of the equipment.

Application:
  • Used for Indication of the flow, so as to detect the blockage of the flow
  • Inspecting the performance of the equipments, whether any leakage of the vapors or live steam
  • No moving parts so maintenance free
  • Double window glass gives ease of inspection
  • Available with CS body which has higher working life

Available Sizes: 15NB, 25NB, 40NB, 50NB.

View Complete Details

Pressure Transmitter

VOLFRAM The model A-10 Pressure Transmitter sensor for general industrial application is not only notable for its compact design, but it also offers excellent quality at an extremely competitive price.
The user can choose between a non-linearity of 0.25% and 0.5 %. A free test protocol provides information on the measuring points recorded during manufacture.

Special features of Pressure Transmitter:

  • Measuring ranges from 0 . 0.05 to 0 . 1, 000 bar
  • Non-linearity 0.25 % or 0.5 %
  • Output 4 . 20 mA, DC 0 . 10 V, DC 0 . 5 V and others
  • Electrical connection: Angular connector from A and C, circular connector M12*1, cable outlet 2 m
  • Process connection G 1/4 A DIN 3852-E, 1/4 NPT and others

Application of Pressure Transmitter:

  • Machine building
  • Shipbuilding
  • Measurement and control technology
  • Hydraulics and pneumatics
  • Pumps and compressors
View Complete Details

Pressure Gauges

VOLFRAM offers high quality Bourdon tube pressure gauges with complete stainless steel body and internals for accurate measurement of pressures, suitable for various media applications.

Application:

  • For gaseous and liquid aggressive media that are not highly viscous or crystallizing, also in aggressive ambience
  • CDA (clean dry air) applications
  • Indication of failure alarm on gas cylinders
  • Machine building and general plant construction
  • Pressure Gauges are most commonly used on media like Steam, Water, Hot Oil, and Compressed Air.

Features of Pressure Gauges:

  • All stainless steel (Ss316) construction
  • Cost-effective and reliable
  • Highly Robust and Accurate
  • Design as per EN 837-1
View Complete Details

Condensate Recovery System

Condensate Recovery System Significant amounts of energy and resources can be saved by setting up a system to quickly recover and reuse Condensate Recovery System & Flash Steam.

In an indirect heating process only 80% of the steam energy is used for heating & 20% energy comes out in the form of Condensate.

We offer the most energy efficient Condensate Recovery System for recovering this energy.
  • Features
Unique Feature of Condensate Recovery System:Inbuilt Digital Condensate flow totaliser with Pump's pumping/Filling mode indicator & reset facility. Steam Operated Pump with Mechanical internals also Available.

Features of Condensate Recovery System:
  • Uses inexpensive steam, air or gas to pump the condensate
  • Negligible steam consumption
  • Zero Maintenance, no cavitations, no leaking seals, impeller wear or motor problems
  • Only one moving part (SS float) increases reliability
  • Superior build quality and rugged construction
  • Pre-wired, pre-piped packaged Skid Mounted for easy installation
  • Widest range of steam-operated pumps
  • Skid Mounted Unit which is easy to install
View Complete Details

Condensate Recovery Pump

Condensate Recovery pump Significant amounts of energy and resources can be saved by setting up a system to quickly recover and reuse Condensate Recovery Pump & Flash Steam.

In an indirect heating process only 80% of the steam energy is used for heating & 20% energy comes out in the form of Condensate.

We offer the most energy efficient Condensate Recovery pump for recovering this energy.
Reduction in Fuel Bill:

Condensate is valuable resource of Heat available in process plant. Recovery of condensate reduces Fuel Consumption significantly by increasing the feed water temperature.

Water charges:

Any Condensate Recovery Pump not returned needs to be replaced by fresh water, increasing the fresh water requirement of the plant & its chemical treatment cost.

Reduction in ETP load:

Hot Condensate Recovery Pump drained is taken to the ETP which increases the load on ETP. This can be avoided by complete condensate recovery pump.

Maximizing boiler output:

As per F & A rating of boiler, hotter the feed water temperature higher will be the steam output from boiler.

Reduction in Blow down Loss:

Condensate is pure water, which contains almost no total dissolved solids (TDS). Returning more condensate to the feed-tank reduces the need for blow-down & thus reduces the energy lost from the boiler.

View Complete Details

Tube Heat Exchanger

A shell and tube heat exchanger is a class of heat exchanger designs. It is the most common type of heat exchanger in oil refineries and other large chemical processes, and is suited for higher-pressure applications. As its name implies, this type of heat exchanger consists of a shell (a large pressure vessel) with a bundle of tubes inside it. One fluid runs through the tubes, and another fluid flows over the tubes (through the shell) to transfer heat between the two fluids. The set of tubes is called a tube bundle, and may be composed of several types of tubes: plain, longitudinally finned, etc.

Volfram offers Shell and Tube Heat Exchangers with Smooth Tubes and Corrugated Tube through its fixed sized ranges and customized ranges of heat exchangers for applications such as pre -heaters, hot water generators, and condensers, re -boilers. The heat exchangers are designed on the basis of our extensive thermal and mechanical experience acquired over the period of time through successful installation of units.

VOLFRAM offers all type of ASME configurations for all types of applications in Stainless steel construction. VOLFRAM has an entire range of standard heat exchangers in single pass and multi-pass design which helps in quick selection of the heat exchanger to give an optimal and economical solution.

Applications:

  • Steam Heaters
  • Vapor Condensers
  • Coolers
  • Thermic fluid / Hot Oil heaters

Shell and Tube Heat Exchangers have various applications in following industries:

  • Chemical Process Industry
  • Edible oil industry
  • Pharmaceutical industry
  • Petrochemical
  • Food Industry
  • Textile Industry
  • Pulp and paper
  • Sugar Industry
  • Cement and AAC Blocks
View Complete Details

Tubular Heat Exchanger

The Volfram Tubular Heat Exchanger is used majorly in food and beverage industryfor chilling, heating as well as pasteurization application. The combination of straight as well as corrugated Tubular Heat Exchanger are used which gives the optimum efficiency and maximum output.

Features of Tubular Heat Exchanger:

  • Every tubular heat exchanger is designed and customized based on the product used, its density, specific heat, thermal conductivity and viscosity.
  • The complete heat exchanger module customized design offers easy dismantling and assembly.
  • Every heat exchanger module is designed to suit the site conditions for installation.
  • The hygienic design of tubular heat exchanger ensures the food safety norms.
Material of Construction:

  • Shell Side: SS 304 (Media)
  • Tube Side: SS 316 (Product)
  • Frame: SS 304
Note: MOCs can be changed based on Application and user requirement.

Tubular Heat Exchangers have various applications in following industries:

  • Confectionary
  • Fruit Juice & Smoothies
  • Dairy and dairy products
  • Soups and sauces
  • Fruit and Vegetable Purees and Concentrates
  • Beverages
  • Distillery
  • Brewery
  • Vegetable Oils
  • Jams and jellies
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Ph Control System

VOLFRAM offers The ph6000 series provides reliable, flexible and powerful control for your water treatment program.

Features of pH Control System:
  • Large touchscreen display with icon based programming makes setup easy
  • Universal sensor input provides extraordinary flexibility: pH Control System the same controller can be used with almost any type of sensor needed
  • Combination Sensor Input and Analog Input board that add even more flexibility lead/lag control of up to 6 relays
  • Optional dual analog (4-20 mA) input for Fluorometers or nearly any other process value Multiple language support allows simple setup no matter where your business takes you Six control outputs allow the controller to be used in more applications
  • Economical wall-mount package for easy installation
  • On-screen and web page graphing of sensor values and control output status
  • Two Virtual Inputs that are calculated from two real inputs (cycles of concentration, % rejection, etc, ) Complete flexibility in the function of each relay
  • Datalogging
  • Emailing Alarm messages, Datalog reports or pH Control System Summary reports
  • Ethernet option for remote access via the Internet, LAN or Modbus/TCP
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Condensate Contamination Monitoring

We offer complete solution to ensure that the condensate recovered to the boiler is pure & does not contain any contamination. The system monitors as well as takes necessary action to prevent contaminated condensate to get into the boiler feed tank.

In many process industries hot condensate is being drained due to the fear of Contamination as Contaminated Condensate is not recommended to be returned to the Boiler.

But if we can monitor the quality of condensate returned to the boiler online continuously & divert the same if necessary then we can save:
  • Fuel by feeding the boiler with hot condensate
  • Fresh Water charges & its chemical treatment cost as we are recycling the condensate
  • Feeding pure form of water to the boiler which will lower down the blow down rate
  • This will reduce the load on the ETP

How the system works:The condensate contamination d Monitoring & Control System, monitors and displays the TDS/Conductivity of the condensate. It automatically diverts the condensate to drain instead of back to the boiler if the TDS level rises above a pre-selected set point. When the conductivity drops, the condensate is allowed to return to the boiler. Thus minimizing heat and water wastage as well as avoiding the possibility of contaminating the feed water.
Drain Arrangement:a. Two 2-port valves are used one on the return line to the boiler & another for the drain line. The valve in the condensate return line will close on detection of a high conductivity, and the drain valve in the condensate drain line will open at the same time.

Unique Feature:The controller has a unique feature of data logging. It has an inbuilt memory which logs the TDS data with respect to time & saves in the memory. This data can be copied to a USB flash stick and analyze on the computer.

Key benefits: Ensure Optimal Performance and Maximum Efficiency Precise control of TDS/conductivity inhibits corrosion, solids precipitation and scale build-up.
More Informative Monthly ReportsDownload stored data from the controller to a USB flash stick. Use the data to easily develop reports that show actual TDS levels w.r.t time, temperature and more.
Efficient Customer Service:Quickly identify system upsets by knowing exactly what happened and when. An event log can be downloaded to tell you precisely when the system was online.
Validation and Verification Made Easy:Use stored data from the controller to simply and easily validate water treatment results. The data and event logs show water usage, system conductivity and temperature, as well as accumulated chemical feed and blow down times.
Save Time:Copy the user settings from your controller to a USB flash stick and upload to a new controller. Programming your new controller this way can be accomplished in seconds. It's that simple!

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Waste Heat Recovery Systems

Waste Heat Recovery Systems With day by day rising costs of fuel & in turn utility cost, recovering the waste energy is a basic need of any process industry.

We offer complete customized package solution to recover energy from various waste heat sources in process plants.

In any process plant there are many heat sources available which are going to drain/ETP from which substantial amount of energy can be recovered like:
  • Hot contaminated steam condensate,
  • Vent Steam,
  • Dye liquor from textile process,
  • Process drain hot water,
  • Boiler Blow down water & many more.
Benefits of Waste Heat Recovery Systems:
  • Savings of substantial amount of Steam/Fuel.
  • Reduced load on ETP as lower temperature effluent going to ETP.
  • Reduced batch timings as in some cases hot water from the heat recovery system is used as input to the process.
  • Boiler steam output increases as in some cases hot water from the heat recovery system is used as input to boiler feed water tank.
Features of Waste Heat Recovery Systems:
  • Compact design & skid mounted
  • Design for ease of maintenance
  • User friendly
  • Performance monitoring tools provided
  • Cost effective
  • Safe in operation

Recovering heat from the different sources needs different engineering of the complete system, which involves Selection & designing of:

  • Waste Heat Recovery Systems

The selected heat exchanger should be suitable for the particular application The design should be considering the maximum Waste Heat Recovery Systems

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TDS Control System

With day by day rising costs of fuel & in turn utility cost, recovering the waste energy is a basic need of any process industry.

We offer complete customized package solution to recover energy from various waste heat sources in process plants.

In any process plant there are many heat sources available which are going to drain/ETP from which substantial amount of energy can be recovered like:
  • Hot contaminated steam condensate,
  • Vent Steam,
  • Dye liquor from textile process,
  • Process drain hot water,
  • Boiler Blow down water & many more.
Benefits of TDS Control System:
  • Savings of substantial amount of Steam/Fuel.
  • Reduced load on ETP as lower temperature effluent going to ETP.
  • Reduced batch timings as in some cases hot water from the heat recovery system is used as input to the process.
  • Boiler steam output increases as in some cases hot water from the heat recovery system is used as input to boiler feed water tank.
Features TDS Control System:
  • Compact design & skid mounted
  • Design for ease of maintenance
  • User friendly
  • Performance monitoring tools provided
  • Cost effective
  • Safe in operation

Recovering heat from the different sources needs different engineering of the complete system, TDS Control System which involves Selection & designing of:

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Temperature Control System

Temperature Control System Volfram provides the complete range of customized temperature control solutions and control valves which can fulfill the needs of various process requirements.

In a process plant there are requirements of different temperatures at different processes. It is very important to control & maintain the temperatures as specified in order to:

  • Reduce the rejections of the products
  • Maintain the quality of the products
  • Also, each degree of overheating of the product results in the wastage of steam/energy.
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Based Automatic Boiler Blow Down System

VOLFRAM offers reliable & complete solution for TDS Based Automatic Boiler Blow Down System.

The system comprises a sensor chamber with conductivity sensor and temperature sensor, mounted in bypass to the Manual Blow down Valve. The sensor is connected to the controller that constantly monitors and displays the TDS Automatic Boiler Blow Down System level & takes the control action whenever necessary.

The TDS level inside the boiler varies with: Feed water TDS:If the feed water TDS increases then the Boiler TDS increases quickly for the same steam load. Steam Load:If the steam load increases then the Boiler TDS increases quickly for the same Feed Water TDS.
To maintain the level of Total Dissolve Solids (TDS) inside the boiler within the permissible limit, boiler water is drained periodically from the boiler. Following are the two methods used for the same.

  • TDS Based Automatic Blow down
  • Manual Blow down

If we monitor the TDS Automatic Boiler Blow Down System levels of boiler water online 24 X 7 & do the blow down if necessary & required quantity only then we can:

  • Save fuel by optimizing the blow down quantity
  • Save fresh Water charges & its chemical treatment cost
  • Reduce the load on the ETP
  • Avoid Foaming & Moisture Carry Over
  • Minimize the scaling inside the boiler

Unique Feature:The controller has a unique feature of data logging. It has an inbuilt memory which logs the TDS data with respect to time & saves in the memory. This data can be copied to a USB flash stick and analyse on the computer.

Key benefits:

Ensure Optimal Performance and Maximum Efficiency:Precise control of TDS/conductivity optimizing blow down quantity and avoids scale build-up.
More Informative Monthly Reports:Download stored data from the controller to a USB flash stick. Use the data to easily develop reports that show actual TDS levels w.r.t time, temperature and more.
Efficient Customer Service:Quickly identify system updates by knowing exactly what happened and when. An event log can be downloaded to tell you precisely when the system was online.
Validation and Verification Made Easy:Use stored data from the controller to simply and easily validate water treatment results. The data and event logs show system conductivity and temperature & blow down times.
Save Time:Copy the user settings from your controller to a USB flash stick and upload to a new controller. Programming your new controller this way can be accomplished in seconds. It's that simple!

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Based Pressure Control Strainer

We also offer PID based Pressure control Strainer for the critical applications where process is very sensitive to steam pressure & has heavy steam loads. This type of Strainer can maintain pressure within + 0.05 bar.
The system consists of Pneumatic control Strainer with Electro-pneumatic positioner, pressure transmitter & PID based pressure controller.

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Self Operated Temperature Control System

This consists of completely mechanical & robust self operated temperature control systems which can easily maintain the temperature within a band of +/- 2 C. The system is very easy to install, commission, maintenance free.
Unique feature of this system is that it doesnt require electrical or pneumatic connection to operate, thus it is intrinsically safe.
Applications of this system are in Feed water tank of boiler, process hot water tanks and areas in the process where electric/pneumatic supply is not available.

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On-Off Temperature Control System

For non critical applications we offer very economical & reliable On-Off Temperature Control System which consists of On-Off control valve with solenoid valve & temperature controller. This system can maintain the process temperatures within a band of +3-5C.

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  • Volfram (volfram)
  • Volfram Systems Pvt. Ltd. Sr. No. 18, Rutuvihar, 402, Waranasi Society, Warje, – 411 058, Pune, Maharashtra - 411052, India
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