Our Products
Diamond Indentors are widely used in industries for Quality Control, Research Grading etc.Win WinIndentors are made to suit , Rockwell, Vickers and Reicherter hardness Testing Machines. All the parameters like shank dimension , Diamond angels and shape are thoroughly checked to suit the particular Hardness Testing Machine.
PCD Cutting Tools can be easily used to machine non-ferrous and non-metallic components. Diamond, in its purest form, is essentially carbon. Carbon is known to have an affinity towards iron at higher temperatures. These temperatures are quickly reached while machining at certain speeds. For this reason, diamond cannot be conveniently used for ferrous applications.
PCD Tools are most frequently applied in the automobile Industry comprising both heavy and light motor vehicles. Some of the materials that have been cost effectively machined with PCD Tools include: hypo and hypereutectic aluminum alloys, copper, bronze, babbit and abrasive plastic composites.
Although machining ferrous material is not recommended for PCD tools, they can be successfully used for certain cast iron applications where high speed is not attainable and where Cubic Boron Nitride (CBN), which is conventionally recommended for cast iron machining, cannot be used. In such applications, it is seen that PCD wears more slowly at lower speeds. When a critical speed is reached, it starts wearing faster because at this speed, the heat generated while machining is sufficient to cause the chemical reaction between iron and carbon. However, at low speeds, PCD Tools have proved their worth on cast iron material by achieving much better results than conventional tools, maintaining high consistency and accuracy of the work piece for a very long time.
The most significant application of PCD Cutting Tools, in this new generation of aluminium engine manufacturing, is to machine dissimilar materials such as aluminium engines with grey cast iron cylinder liners either cast or pressed along with the aluminium which have to be finish machined along with the aluminium blocks.
This is a Diamond / CBN Wheel For your wheel to work efficiently
Keep speed to within 4500-6000 S.F.P.M.True the Wheel to spindle before starting operation.Restrict depth of cut to 0.001 per pass.Use coolant wherever possible but use of coolant is a must for metal Bonded Wheels.Avoid Steel and Bronze materials as much as possible, when you are using a Diamond Wheel.For Flared Cup wheels having Diamond Cross-section in V position, provide continuous relief to Diamond from Aluminum from the inside diameter.Avoid loading of wheel by exposure of clear cutting surface thru clearing by green silicon carbide stick during use whenever required for Resin and Metal Bonded Wheels and by a brush under water for Electro-plated wheels.Use wheel guard during grinding operation.
Slitting saws from 30mm to 400mm Dia can be supplied with different locking arrangements, with or without segments. Thin slitting saws are normally recommended for reducing wastage of costly material. Burr relieving strips ensures smooth surface finish of the cutting surface. Grit size will be chosen depending on the nature and thickness of the cutting material.
Cone Laps are used for removing burrs on the pad edges after cutting to required sizes. Cone Laps of 1/2 dia are commonly used by customers.Cone Laps are used for removing burrs on the pad edges after cutting to required sizes. Cone Laps of 1/2 dia are commonly used by customers.
PCD Cutting tools can be easily used to machine non-ferrous and non-metalic components. Diamond, in its purest form, is essentially carbon. Carbon is known to have an affinity towards iron at higher temperatures. These temperature are quickly reached while machining at certain speeds. for this reason, diamond cannot be conveniently used for ferrous applications.
PCD Tools are most frequently applied in the automobile industry comprising both heavy and light motor vehicles. Some of the materials that have been cost effectively machined with PCD Tools include; Hypo and hypereutectic aluminium alloys, Copper, bronze, babbit and abrasive plastic composites.
Although machining ferrous material is not recommended for PCD tools, they can be successfully used for certain cast iron applications where high speed is not attainable and where polycrystalline Cubic Boron Nitride (PCBN), Which is conventionally recommended for cast iron machining, connot be used. in such applications it is seen that PCD wears more slowly at lower speeds. when a critical speed is reached, it starts wearing faster because at this speed, the heat generated while machining is sufficient to cause the chemical reaction between iron and carbon. However, at low speeds, PCD tools have proved their worth on cast iron material by achieving much better results than conventional tools, maintaining high consistency of the work piece for a very long time.
The most significant application of PCD Cutting Tools, in this new generation of aluminium engine manufacturing is to machine dissimilar materials such as aluminium engines with grey cast iron cylinder liners either cast or pressed along with the aluminium- which have to be finished machined, along with the aluminium blocks.
Finest finish of metallographic and optical Quality , Final Finish on hardened steel and harder materials including carbides, Beryllium, Copper , Removal of working scratches on steel and soft metals. Medium polish on tungsten carbide. Pre Polishing on sapphire and ruby. Rapld stock removal with good finish on steel and tungsten carbides.
Type of work | MICRON | MESH SIZE | CODE NO | COLOUR | ||
Finest finish of metallographic and optical Quality | 0 – 1/2
0 – 2 |
60,000
14,000 |
W – O
W – 1 |
GREY
BROWN |
||
Final Finish on hardened steel and harder materials including carbides,Beryllium, Copper |
2 – 6 |
8,000 | W – 2 | ROSE | ||
Removal of working scratches on steel and soft metals. Medium polish on tungsten carbide. Pre Polishing on sapphire and ruby. |
6 – 12 |
1,800 | W – 3 | GREEN | ||
Rapld stock removal with good finish on steel and tungsten carbides. |
20 – 40 |
600 | W -4 | BLUE | ||
Finished to dimension without final finish to remove tool marks. |
60 – 80 |
400 | W – 5 | VIOLET | ||
Roughing before final dimension fast stock removal. (mesh) |
240 – 300 |
230 | W – 6 | YELLOW |