Mumbai, Maharashtra, India
Our Products
This is a type of forming which is used for providing packing solutions to various industries that require small or large quantities. These trays are used in food, pharmaceuticals, cosmetics, fisheries, blisters, 3D pop up posters, & clamshell. Vacuum forming gives the customer complete flexibility in terms of product, design, size & quantity. We are one of the leading Automatic vacuum forming machine Manufacturer in Mumbai.
We have dedicated 3 Extrusion Machines, 5 Automatic Vacuum Forming Machines, 2 Automatic Pressure Forming Machines, 2 Automatic Thermo forming Machines, 3 Semi-Automatic Vacuum Forming Machines, specifically to cater to the needs of our large client base which keeps increasing as this is accepted for packaging the world over. We also provide innovative packaging designs to our clients for there domestic & export needs.
Vacuum forming is a process of converting Plastic film into articles of different shapes with the process of vacuum. In this process any plastic film ie.( PVC, PET, P.P, HIPS, HIPGP ect) is heated to the desired temperature and the material is converted into a semi molten form it is then exposed to the die where the material takes the shape of the mould with help of vacuum & chilling process. Theseformed articles are then cut into the the desired shape and the excess is scrapred off.
Wonder pack machines is Indias leading Thermoforming packaging machine manufacturer Company in Mumbai, India also serving customers worldwide. Wonder pack machines develops and manufactures a wide range of medical packaging and thermoformed products. We always work closely with our customers, supporting them with our wealth of experience.
Thermoforming can be used to produce attractive box inserts and interiors. The insert can be tailored to the shape of the product to be packed. This ensures a perfect presentation and protection of the product. These inserts can be made from flock film for velvet- like appearance
With the help Thermoforming Wonder pack machines transport and assemble trays for any industry, which is looking to
We have dedicated 3 Extrusion, 5 Automatic Vacuum Forming Machines, 2 Automatic Pressure Forming Machines, 2 Automatic Thermo forming Machines, 3 Semi-Automatic Vacuum Forming Machines, specifically to cater to the needs of our large client base which keeps increasing as this is accepted for packaging the world over. We also provide innovative packaging designs to our clients for there domestic & export needs.
Pressure Forming Process
Pressure forming involves forcing a hot plastic sheet against a mold by introducing compressed air to the sheet's outer side. Wonder Pack, the leading pressure forming manufacturer, recommends pressure forming when your custom plastic enclosure requires features that cannot be achieved by vacuum forming alone.
Pressure forming is a process where forming grade plastic is molten into required shape using a combination of pressure & vacuum. Usually, the die used in pressure forming is generally female, this makes it concave. Compressed air is the main force used to push material to the back of the heated sheet so as to enable forming of the plastic into the mold.
Pressure Forming Process
We have dedicated 3 Extrusion, 5 Automatic Vacuum Forming Machines, 2 Automatic Pressure Forming Machines, 2 Automatic Thermo forming Machines, 3 Semi-Automatic Vacuum Forming Machines, specifically to cater to the needs of our large client base which keeps increasing as this is accepted for packaging the world over. We also provide innovative packaging designs to our clients for there domestic & export needs.
Pressure Forming over Injection Moulding
Pressure Forming is a lucrative alternative to injection molding in case of small quantities of products that need to be created. There is a huge difference in the mould cost as there is less work on tooling making it cost effective. All of this is done without compromising on quality one bit, pressure forming is capable of creating the same detail and quality as injection molding.
The cost per piece of a pressure formed article is way lower than that of an injection moulded article. The ability to produce larger quantizes in a given time is higher in pressure forming in comparison to Thermo forming. The use of high amount of air pressure used with pressure forming also makes it possible to achieve undercuts when necessary. It also has a short lead time, still allowing the creation of textured surfaces, products in a wide range of colors.
The end result of pressure forming is an object with the same level of quality as one that has been created through injection molding or structural foam molding, keeping the benefits intact.
Pressure Forming over Vacuum Forming
The basic advantage of pressure forming over other types of forming is its ability to produce sharper edges on forming without thinning the tray. This ensures even distribution of material which keeps the tray in perfect desired shape. Keeping the amount of detail intact replicating the mould design. Therefore, pressure forming is more effective than vacuum forming for projects requiring more attention to detail. This is possible because pressure forming has a capability of creating up to Six times as much pressure as any conventional vacuum forming Pressure forming thus eliminates problems of cold flow, excessive thinning or various other problems associated with vacuum forming.
Pressure Forming over Thermo Forming
The basic advantage of Pressure Forming over Thermo forming is the cost advantage for small production items. The mould cost for thermo forming is considerably higher in comparison to pressure forming thus for a lower quantity precision job the best suitable method used is pressure forming.
Pressure forming is used to create in a wide array of plastic products used for packaging of food trays, blisters, covers, internal parts, housings equipment, bezels, bases, and spare parts for use in business machines, electronics, computers and peripherals, bio-medical applications, and instruments.
Wonder Pack can efficiently and cost-effectively produce a wide variety of convenient packages and packaging trays for the food industry. We offer customers a variety of materials conforming to FDA and USDA standards including polystyrene, polypropylene, PET & PVC. We are manufacturer of vacuum formed food packaging trays and other food packaging materials. Through constant innovation and ongoing investments in state-of-the-art design and production capabilities, Wonder Pack has developed a long track record of delivering clean, reliable, high-quality parts to our customers.
We are a hygienic company where emphasis is laid on the quality of the products. We undertake stringent actions to ensure that all the food trays of our company are highest in quality and hygiene. Our food trays are manufactured by using food grade material.
We are a well-known entity in the industry. We continually invest in technological upgradation and product development for offering highest quality trays. In confectionery range, hundreds of standard trays can be supplied from stock tools.
We have etched a respectable place in the industry by offering high quality box inserts. These box inserts are engineered to meet our client's design requirements. Our box inserts are designed to enhance the presentation of products making them more appealing to the consumers
We strive to understand the needs and want of our clients and endeavor to come out with innovative display trays that not only meet but also exceed our clients' requirements. Our R&D team is involved in product development and products innovation. These display trays are manufactured from PVC or Styrene.
Seedling trays are ideal for the propagation of the small or mid-size plants, such as rosemary, roses, and fruit trees. We are capable to manufacturer up to 98 cavities.
Multi cell seedling trays for vegetables, flowers and fruits
Seedling Trays From Polypropylene
Wonder Pack is committed to delivering high quality precision thermoforming packaging services to the medical and pharmaceutical industries. We are manufacturer and supplier of pharmaceutical packaging products and medical packaging products. We work closely with our customers to generate creative, cost-effective solutions for their toughest packaging applications. Wonder Pack also stocks a large variety of standard medical trays for immediate delivery. Commonly used materials include FDA approved high-impact polystyrene, PET, PVC, polypropylene and those with sterilizable, anti-static or conductive properties.
Wonder Pack specialises in manufacuring of Plastic Ampoule, Vial & Combi Pack Trays. We also provide general packing trays for OTC medicines which shipped to markets in Europe & America in particular. These trays are made of different materials like HIPS , PET or PVC.
As we are aware of the many challenges facing medical and pharmaceutical companies in today's competitive environment. Our rigorous quality control procedures and ISO 9001 compliant systems enable us to better serve you in meeting the toughest regulatory requirements and competitive hurdles.
We also have a lot of combi tray of ampoules/ Vials with water for injection.
The blister is sealed to the blister card by heat and pressure. The card has a heat activated coating. Sealing requires a blister sealing unit.
We also provide blisters for cold seal format which is a recent trend in blister packs these days. Cold sealing is used as a tamper proof packing for specialty industries and specific products which are heat sensitive.
Cold seal blister packaging is a pressure sensitive packing using a blister card and a transparent blister. This blister is trapped in between two pieces of board which gets bonded under pressure without the use of heat. Only pressure is required to make a perfect board to board bond. We can also use materials such as Mearl, Holographic & other laminated boards for sealing solutions. Cold seal is used for packing by different industries which include : agriculture products , food & pharma packing, electronic spare parts, stationary, automotive parts, domestic appliances, batteries, promotional packs, greeting cards, to name a few. This kind of packing is being largely used in the Gold, Diamond & gems trade in a big way where the product has to be seen but also needs to be tamper proof with an certificate with specific numbers.
This is an interesting new development. The blister is placed between two pieces of cardboard sealed together. Both two single blisters and a folding blister can be used.
This form of blister pack can be reclosed after opening. The edges of the blister are folded on two, three of four sides. The blister card is inserted under the folded blister edges.
Warp-around blister are perfect for packaging fragile products. The blister has hinged parts which are wrapped around the contents. In this way the blister fully encloses the product for the best possible protection. Warp around blisters can be closed without special equipment.
The two blister halves are joined by high- frequency welding. The resulting joint can only be broken with a knife or scissors. Hence, HF welded blister are perfect for heavy products. An HF generator is required for closing these blisters.
Thermoforming can be used to produce attractive box inserts and interiors. The insert can be tailored to the shape of the product to be packed. This ensures a perfect presentation and protection of the product. These inserts can be made from flock film for a velvet-like appearance.
Wonder Pack produces not only custom blister but also standard blister. The moulds for this type of packaging are available off the shelf. As a result the start-up costs are low the delivery times short. The wide range of designs and sizes means that suitable moulds are available for many different products
We at Wonder Pack specialise in the manufacturing of food grade packing materials that can with stand upto -40oc. These trays are made of materials using special additives which makes the product Very tough thus enhancing the durability of the items kept inside in extreme conditions. These trays are a lifeline in the Frozen Food market as the products have to pass through various channels at freezing temperatures. These trays are a great substitute to the otherwise cumbersome packing that was traditionally used. They also give the product great asthetic value.
Value added sea food is now packed in trays made of such materials. The seafood along with its glaze is frozen directly in such trays and then placed in master cartons ready for shipment. These trays have become a must in the export segment thus finding greater shelf space in departmental stores abroad. These trays come in various shapes and sizes and can be custom made as per customer specification. We also provide an option of opaque or transparent trays as per the customers requirement.
Meat and poultry products that need to be refrigerated or stored at -0oc are also some of the areas where such trays are used. These trays serve the purpose of attractive window displays and also add to the hygiene value of the product. This kind of packing gives a perception of quality and thus ensuring a better price for these meat products. This concept is widely used by our clients in the Asian and European markets. The demand for this kind of packing has started growing in the Indian market as well.
Other Information
We manufacture biscuit trays, plastic biscuit trays, Cosmetic tray, Stationary Tray, plastic biscuit container, food trays with compartments, food trays with lids, food trays for parties, food tray packaging, food tray supplier, plastic chocolate trays, chocolate tray manufacturer, cake trays, cake tray suppliers, cake tray with lid, cake trays with lids, Dome lid, Folding boxes, Clamshells, Pastry boxes, Pastry tray, Chocolate moulds, Food service containers, plastic trays, plastic serving trays, plastic egg trays, plastic trays for food, plastic trays suppliers, plastic trays manufacturer, plastic trays with dividers
Other Information
We manufacture Plastic Tray PVC, PET and HIPS Trays. The types of material we can vacuum form are:
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We manufacture plastic tray packaging machine, plastic trays, packaging trays in PVC, HIPS, PET, PP, HDPE, ACRLIC, PC etc.
Other Information
Blister carded packing is another popular packing made for the retail sector. Blister gives the card a more robust look, handling becomes easier, products are fully protected and therefore demand is relatively better. Blisters are available in various thickness starting from 15 micron to 50 microns.
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Types of material we can Vacuum form:
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We manufacture industrial trays in PVC, ABS, PP, HIPS, PET, ACRYLIC
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Manufacturer & Exporter of a wide range of products which include Thermoforming Sheets such as HIPS Sheet, Polystyrene Sheet, Plastic Sheets, High Impact Polystyrene, Hips Sheets, Hips Plastic Sheets and many more items.
HIGH IMPACT POLYSTYRENE (HIPS) HIPS SHEET:
High Impact Polystyrene sheet (HIPS SHEET) is a versatile, cost effective material.
HIPS single and multilayer sheet structures are engineered from the toughest polystyrene resins to add a superior balance of enhanced properties for color control, higher gloss, UV protection, appearance, stiffness, deep-draw formability, and high impact strength.
We offer several sheet grades of High Impact Polystyrene, custom made for your market application: FEATURES AND BENEFITS OF HIPS SHEET:
TARGET MARKETS AND APPLICATIONS OF HIPS SHEET:
HIPS SHEET is used for Building and Construction: sanitary ware, bath surrounds, walls, trays and liners. HIPS SHEET isused for POP displays: in-store signage, merchandise displays, trays.
HIPS SHEET is used for Packaging: trays, tubs and clam shells, shipping containers, boxes, horticultural trays and labels, food service plates, cake platters
HIPS SHEETS are used for ignage: thermoformed and flat
COLORS AND TEXTURES OF HIPS SHEET:
Polystyrene HIPS Sheets Products can be color matched to meet your specifications
Available textures Smooth, Matte
