Aspro Pondicherry

Powder blenders constructed with solid 'U' trough fitted with double helical agitator provide effective mix of different powder and liquid materials. The design of the blender ensures complete mix of all the particles leaving no unmixed spots. The requirement of powder blender is found in most of the industries ranging from Pharma, foods, cosmetics, pesticides, chemical industries. The blender is constructed with 'U' trough made of SS/MS material. Powder profiles of different types are constructed in the main shaft to provide thorough mixing. Design of powder profiles depends upon the product requirements. Forward and reverse helix continuous powders provide gentle mixing. Top of the blender will be covered with SS sheets or Polycarbonate windows. End seals are glanded or mechanically sealed. Bottom discharge is made of knife edge gate valves or Shutters or ball valves based on the product requirement. The discharge may be directly connected with screw conveyors for further applications like filling or grinding.

Main Mixer Types : SEMI CONTRA ROTARY/ CONTRA ROTARY/ PLANETARY/ ANCHOR TYPE. Batch Size Range : 50/100/150/250/500/1000 kgs per batch Optional Configuration:   a. Main Mixer with oil phase and water phase vessel   b. Main Mixer with one phase kettle   c. Main Mixer without phase kettle   d. With or without homogenizer    e. Cream plant with or without Platforms and utilities Adhisakthi's Exclusive Option: Fully automatic batch weighing system. Salient Features of the Plant The main mixer stirrer comprise of the option between Semi Contra/ Contra Rotary/ Planetary/ Anchor type with  vacuum  facility and jacketed for heating/ cooling requirements. The agitator selection is designed suitably to mix product of higher viscosity effectively. Product contact points are made of SS 316L The main mixer is supported with phase vessel for water phase or oil phase preparation as per the customer's choice Material from the phase vessel will be transferred to the main mixer by vacuum or transfer pump. The blades keep the material effectively dispersed by adequate turbulence. The hinged scraper in the main mixer keeps the product in constant movement and ensures clean side walls for effective heat transfer between the side jacket and product. Homogenizer is provided as an optional attachment based on customer preference.  The Homogenizer attached at the bottom with re-circulation arrangement colloids the product to a fine paste due to high shear speed and milling  through perforated holes. Re-circulation of the mass back to the main vessel ensures 99% of the product getting mixed thoroughly. The main mixer and phase vessel are mounted on a ergonomically designed SS platform. Interconnecting pipelines are electro polished and fitted with suitable filters. Top Dish The top dish supports the agitation assembly which comprises of the following provisions 400 mm dia manhole/ 100 mm dia light glass/ 25 mm Wax phase inlet/25 mm Water phase inlet 40 mm dia vacuum nozzle with safety valve, gauge and vent filter 25 mm dia Nitrogen Gas supply nozzle 50 mm dia Circulation nozzle 50 mm dia Butterfly discharge valve 10 mm dia temperature Sensor Oil phase and Water phase vessel Product contact points: SS316L, Class 4B (mirror finish) The vessel is jacketed for steam and cold water circulation made up of SS304. Jacket is insulated with mineral wool and cladded with SS 304 2 mm sheet. The jacket is provided with 2 nos. 40 BSP sockets for inlet and outlet Vessel is supported by 3 nos. of leg along with the load cell mounting. The top dish supports the propeller type agitation assembly. Electrical Control Panel The electrical control panel houses the complete controls for the cream plant. The motors of the main vessel and phase vessel will have variable frequency drive. The panel is fitted with calibrated RPM indicators. Digital temperature indicators are provided for the jacket and the inner vessels to measure the temperature of the  jacket and the product. MMI control panels are provided as an optional accessory for fully automatic plants working on load cell and SCADA  controls. General Specifications The total plant will be made in a state of the art manner confirming to GMP Standards. Electrical material will comply to the safety norms with the conformity certificate from the supplier Complete catalogs covering the supplied material, operational instruction, maintenance manual, spare parts list will be provided List of documents for DQ/ IQ/ OQ will be provided Test certificates will be submitted for SS 316 L and contact points Hydro test certificates will be enclosed along with the documents Trolley Mounted Stirrer Trolley mounted stirrer is used for stirring liquids kept in movable trolleys. The trolley mounted stirrer is fitted on a tripod stand fitted with wheels for movement Stirrer is kept in an inclined fashion which is adjustment and tiltable Flame proof motor is provided with 360 rpm final drive to stir with propeller type stirrer or scowl's disc. PTFE Coated Stirrer helps in the mixing of Acids. Planetary mixer PLM Efficiently Combines Liquid and Solid Particles to From Paste Under Vacuum or without vacuum. Planetary Rotation of Beaters provide uniform product mix Batter Beater/Drop Center Beater with Scraper Blade to Suit Product/Process Materials May Be Either Charged on Open Cover Or by Vacuum Feed. Large Quantities of Material From Phase Vessel Is Sucked Efficiently by Vacuum Bottom vessel is movable with non marking castor wheels Top Main Stirrer Speed-10-60 RPM, Driven by 1 HP Motor with Suitable Gear Box Motor: Cropton/Kirloskar Make-FLP and Gearbox-Radicon/Elecon?Santhi Shaft is Supported Through A Heavy Duty Bearing Houshing with Mechanical Seals Lifting of Top Lid Through Manual (Motorized/Hydraulic Arrangement-Optional)

ADHISAKTHI design and deliver precise piston fillers to fill various types of viscous, semi viscous and liquid products from paste, ointment, lotion, topical, moisturizer, conditioner, cosmetics, cream, chemical, shampoo, oil etc., Our machinery are widely used in pharmaceuticals, cosmetics, food products and chemical industries. The semi automatic piston filling systems are of three types  1.Viscous cream filling machine  2.Semi Automatic liquid filling machine  3.Liquid filling machine for acid filling applications  SEMI AUTOMATIC VISCOUS CREAM FILLING MACHINE Highly suits to fill viscous products like Cream, gel, jam, pisti, grease, paste etc The machine run at a speed up to 15 pcs per min / nozzle Adjustable filling range and speed Product contact points are of SS 304/ SS 316 matching to cGMP standards Optional Stirrer attachment provided for products Drip free filling nozzle design Self priming Changeable bottom nozzle tips etc. Semi Automatic liquid filling machine Highly suitable for filling lesser viscous liquids like shampoo, oil, lotion, syrup, low viscous chemical liquids etc Product contact points are made of SS 304 / SS 316 as per customer preference Speed of the machine is up to 15 pcs / min / nozzle which depend upon the type of the liquid, shape of the container and size of the mouth. The number of nozzles may be increased for an automatic line Variable filling ranges from 10 ml to 2000 ml Change parts applicable Option of single head, double head and four heads Complete plastic contact parts to fill acid based liquids 

Adhisakthi design and deliver Liquid manufacturing plants to manufacture various types of liquid products Syrup  Creams, Lotions, Gel & Balm (The products which do not need vacuum facility)  Shampoo  Liquid Soap Chemicals etc.  LIST OF EQUIPMENTS 1. Main Mixing Vessel 2. Phase Vessel 3. Storage trolleys 4. Working Platform MIXING CAPACITIES:  50 Kgs /100 Kgs /250 Kgs / 500 Kgs /1000 Kgs /2000 Kgs / 5000 Kgs. 1. MANUFACTURING VESSEL: The vessel is jacketed for steam and cold water circulation. Product contact points are made of SS 316L, Class 4 B (mirror finish)  Vessel is insulated with mineral wool with SS 304 cladding  The vessel is supported by 3 legs placed at equal 120 deg angles  The top dish supports three agitation assembly  Top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet 50 mm dia Butterfly discharge valve 10 mm dia temperature sensor  The agitator is driven by a suitable geared motor  The anchor stirrer is made of SS 316 L consisting of plates rotating at a speed of 50 rpm.  2. PHASE VESSEL Product contact points: SS 316L, Class 4 B (mirror finish) The vessel is jacketed for steam and cold water circulation made up of SS 304  The jacket is insulated with mineral wool and SS 304 cladding. Propeller type agitator is used for the phase vessel which rotates at 960 Rpm 3. BATCH STORAGE TROLLEY Cylindrical in shape with conical bottom vessel 3 mm thick.  Flat top lid and provided with 40 mm butterfly discharge valve.  The vessel is mounted on 3 legs and castor wheels.  All product contact points are made of SS 316 L finished to class 4 B  Covers are made of SS 304 finished to class 2 B stain finish.  OPTIONAL ACCESSORIES  1. Circulation pump    2. Steam lines    3. Transfer pipe lines    4. Working Platform 

ADHISAKTHI manufactures robust plough shear mixers. Plough shear mixer is used to mix solid and liquid constituents effectively to a homogenous mass leaving away no unmixed lumps. Main cylindrical shell consists of heavy duty shaft with series of plough kept at equal spacing. Choppers are mounted at the bottom of the shell in between the plough. Multiple number of choppers are placed depending upon the design of the mixer. The plough shaft creates up and down circular movement of materials and the choppers with its high speed shear force disintegrate the lumps. Thorough mixing of materials is accomplished because of the collision and turbulent force created within the mixer. The mixer finds its application in wide range of industries like personal care, pharma, soaps, and chemical industries. Discharge door is kept at the bottom which may be operated mechanically or pneumatically. Jacketing of the main cylindrical shell with insulation is supplied depending upon the customer requirements. Material of construction :SS 316L/ SS 304/ Mild steel. Shaft ends are gland sealed are mechanically sealed depending upon applications and customer requirements.  

Sigma mixer is a heavy duty mixer designed for dough mixing which is essential in the soaps , detergents, foods,   rubber, chemical industries etc. The Z arm or Sigma blade is designed for uniform mixing and criss cross flow of materials. The blades rotate in the ratio of 1:1.5 ( 24 : 36 ) rpm The mixer is supplied with jacket or without jacket as per the requirement of the customer. We supply in different capacities with fully SS, Partly SS and fully MS constructions. Discharge is by hydraulic door opening system or through screw rod system. Heavy duty gear box and gears are used to withstand high viscous mixing. Sigma blades are solidly casted, machined, x ray tested before fitting. Minimal uniform gap is maintained between the trough and the blades. Capacity Range     2000 kgs /  1500 kgs /1000 kgs / 500 kgs / 250 kgs / 100 kgs / 50 kgs / 25 kgs / 10 kgs Batch Size