Geomembranes & Pond Liners #3473514

Concrete cell field for PMGSY as per the specification by GKN of PMGSY given by government. 150x150mm with height 100mm containing 220 microns

We are the only manufacturers of 220 Microns thick 150x150x100 mm & 150x150x150 mm dimentions Concrete filled Geocells. Specially Recommended for fast installation of PMGSY & Rural roads.Concrete cell field for PMGSY as per the specification by GKN of PMGSY given by government.
150x150mm with height 100mm containing 220 microns
Also 75mm height available With this cell we can increase stability of road.
We provide quality product. our product is selected in any test related toPMGSY.
100% genuine product & on time delivery

The Geocell load support system stabilizes the selected infill and provides ecomincal solutions to unstable surface or base problems in three key ares :

• A Load distribution system over weak soils
• Base stabilization for paved surfaces
• surface stabilization for unpaved surfaces.

Subgrade Preparation

• Excavate and shape foundation soils.
• Ensure foundation soil meets minimum strength requirements through proof or other conventional method. If unacceptable foundation soils are encountered, excavate and replace with suitable quality material.

Separation Layer and Base Materials Installation

• When separation between subgrade soil and infill material is required, place geotextile over subgrade.
• If additonal base materials or engineered soils are requierd between separation geotextile and geocell, install the appropriate depth and compact to a minimum 95 percent standard proctor or 90-92 percent modified proctor test.

Geocell Panel Placement and Connection

• Position and expand geocell panels to the appropriate dimensions. Hold individual panels in their expanded positions with rebar J-Pins or wooden stakes. Join panels using traditional Stapling methods or connecting studs.
• Confirm each geocell paenl is expanded uniformly and correctly aligned. Nest panels along each joint to ensure adjacent geocell panels are flush at joint and adjoining cell are fully anchored. Alternate the installation of rebar J-Pins or wooden stakes to ensure each panel is Stable.
• Install rebar fixing or wooden stakes along the joint of each panel in every other perimeter cell to hld the geocell panels stable during infill. Alternate the installtion of rebar fixing pins or wooden stakes to ensure each panel is stable.

Exposed Aggregate or Engineered Infill

• Fill geocell with specified aggregate material progressively from front to back. Do not use an infill material with particle  sizes greater than 65 mm.
• Overll cells to a depth of approximately 50mm and level for exposed aggregate surfaces. Maintain the 50mm wear surface over geocell panels to prevent wear to the cell walls.
• Compact inll to a minimum of 95 percent Standard Proctor or 90-92 percent Modied Proctor test.

Base Stabilisation

• Overll geocell to a depth of 25mm and compact to a minimum of 95 percent Standard Proctor or 90-92 percent Modied Proctor test.
• The wearing course may consist of asphalt/concrete/paver stones/gravel or grass stabilizer or other as specified. Install per engineer's specications.

Details

• Site Access Roads.
• Permeable, Load-supporting Surfaces.
• Roadway Shoulders.
• Intermodal /port Facilities.
• Transportation/storage Yards.
• Stabilized Drainage Layer.
• Trails And Walkways.
• Track Ballast And Subballast Structures.
• Stabilized Base For Asphalt Or Modular Block Pavements.
• Boat Ramps / low Water Crossings.
• Foundation Mattresses And Pipeline Protection.

The Geocell slope and shoreline protection system connes. reinforces and restrains the upper soil layer and infill controlling down-slope movement and slippage due to hydrodynamic and gravitational forces.

• Provides effective slope protection and structural connement of topsoil/vegetation and granular materials suchas send, gravel and larger rock or stone.
• Becomes a exible concrete mat with built-in expansion joints when cells are inlled with concrete.
• Creates additional stability by integrating tendons on steeper slopes and shoreline embankments or when a geomembrane or hard soil/rock surface prevents anchoring with stakes.
• Allows embankments to be steeper than when unconned, reducing use of valuable land space.

Subgrade Preparation

• Excavate and shape foundation soils.
• Insatll a geotextile underlayer on prepared surfaces.
• If required, install geogrid underlayer on prepared Surfaces.

Geocell Panel placement and tendon fixing

• First calculate the length of the slope in order to determine the number of panels required and the length of your tendons.
• Allow approx. 200 mm for each securing anchor to be tied off plus an additional 1 m per tendon run for anchor placement. The number of securing anchors and tendons used will depend on the gradient of the slope. (i.e the steeper the slope the more anchors and tendons required.)
• Position collapsed geocell panels at crest of slope. Secure tendons at the crest of the slope with galvanized anchors.
• Feed the tendon through the first collapsed panel. Secure subsequent panel / s with connecting studs and continue to feed tendon through each individual collapsed panel.
• Once the tendon has been fed through all panels, fully extend tendon down the slopw
• Drive a rebar J- Pin trough every perimeter cell along the crest of the slope to secure the top edge of the geocell panels in place.Begin to expand the panels / s down the slope, securing the panels as you go with J-pins (according to suggested laying pattern) in their fully expanded postion.
• Once the entire matrix has been positioned, return to tendons working from the crest down, drive in anchors tight against the cell walls in line with tendon.
• Take the slack from the tendon and wrap it aroung the central column 3 or 4 times before repeating the process on the next anchor.
• Tie off the tendon securely on the last anchor at the bottom of the slop, drive a rebar-J-Pin Through every perimeter cell along the final row.

Infill Material:

• Infill expanded panels with chosen material working from the bottom of the slope up towards. the crest (for less exposed slopes seeded top-soil is suggested, adding small shrubs will give improved protection).
• Limit Drop height to a maximum of 1 m to avoid damage or displacement of the cell walls.
• Compact infill material per engineer's specification.

Typical applications

• Cut or fill embankment slopes
• Shoreline revertments
• Abutment protection
• Stormwater / Waste water lagoons
• Containment dikes and levees
• geomembrane protection
• Landfill linings and covers
• Dam faces and spilways

When filled with granular materials, geocell creates a three dimensional erosion barrier and structural bridge that uniformly distributes weight-bearing loads. The cellular nature of geocell enhances drainage and prevents build-up of hydrostatic pressure. Geocell is ideal for earth retention, slope retention, load support & water channel protection structures. Long lasting structural barriers that are easily dismantled and re-used the geocell geo-synthetic cellular confinement system is a matrix of lightweight, expandable and flexible thermoplastic strips that are ultrasonically bonded to form a strong, dimensionally stable and inert honeycomb structure. Geocell is suitable for the construction of temporary site access. Once operations are complete the installation can be removed or left in place if a sub-base confinement is required. Applications earth wall retention and slope protection geocell can be used to retain infill in gravity retaining and free standing walls, embankments and barriers. The shear strength of the infill is enhanced by confining material within each cell. When installed in layers, geocell forms an integrated structural mass resisting lateral pressure and movement. It is easily dismantled and may be subsequently re-used. Load support (roadways, verges, railway bases & cart paths) the cell structure uniformly distributes high weight bearing loads and prevents the infill from being forced into the substrate below resulting in deformations and potholes. Water channel protection geocell can be used for water channel and shoreline protection and on scour aprons, boat ramps and spillways. Geocell avoids the need to install costly load support structures. Advantages provides cost effective, long-term slope and channel protection and stabilization. Ease in transportation and on-site handling due to collapsible cells. Rapid and simple installation conforms to most terrain profiles. Ultrasonic welding of cell joints ensures maximum strength. Eas

• Geocell system provides a wide variety of economical, flexible protection treatments for open channels and hydraulic structures. The system provides stability and protection of channels exposed to erosive conditions ranging from low-to- high flows either intermittent or continuous.
• Geocell can be used for channel and shoreline protection and on scour aprons, boat ramps and spillways, geocell  avoids the need to install costly load support structures.

Typical Applications

• Swales and drainage ditches
• Stormwater diversion or containment
• Process water channels or containment
• Spillways / Down chutes / drop structures
• Culvert outfalls
• intermittent of continous / low-to-high flow channels.

Subgrade Preparation

• Excavate and shape foundation soils.
• Insatll a geotextile underlayer on prepared surfaces.
• If required, install geogrid underlayer on prepared Surfaces. Geocell panel placement and anchorage.
• Subject to site requirement, generally follow the sloppe protection installation method or earth retention installtion method.

Infill Material

• Place chosen inll material in expanded cells
• Limit drop height to a maximum of 1m to avoid damage or displacement of the cell walls.
• Compact inll matetial per engineer's specication.

Infill materials, subject to site conditions, include :

• Top soil for low to moderate and intermittent ow conditions.
• Granular materials including gravel and concrete for channels subject to severe hydraulic and mechanical stresses.

PP Biaxial Geogrid are made from high molecular polypropylene polymer through extrusion, forming and punching before longitudinal and transverse stretching.This material has considerable tensile strength in longitudinal and transverse Directions.

Geo-Composite made from PP Biaxial Geogrid boned a Non-woven geotextile fabric.

This chain structure can effectively bear and diffluse forces on soi and is applicable to large area permanent load bearing foundation.

Applications

• Surface reinforcement of road and airport.
• Maintenance, reconstruction and widening of old road surface. (asphalt pavement or concrete pavement).
• Reinforcement of soft soil roadbed, irrigation channels and water dams.
• Slope Protection
• Erosion Control
• Channel Protection
• Sub-Grade Reinforcement
• Load Support
• Asphalt pavement reinforcement
• Subgrade or Roadbed Drainage
• Embankment Stabilization

Characteristics

• High Tensile Strength at both longitudinal and transverse directions.
• High junction strength and connection strength.
• Provide combinations of properties not availablel from single product.

Fiberglass Geocompo are geocomposite products made of high-tenacity glassfiber geogrid combining a lightweight polyester nonwoven geotextile and coating with bitumen substance which can provide a good bonding property with asphalt layers, High-strength, high modulus, high temperature resistance are the advantages of Fiberglass Geocompo Series. It can not only extend the service life of pavement layers but also decrease the occurrence rate of reflective cracking under cyclic traffic load.
Fiberglass Geocompo Series are higher fatigue resistant as well as pavement material saving, therefore, It is predominantly used in road construction.

Details

• Fiberglass Geogrid are a kind of reticular structural material with high alkali-free glassfiber.
• It withstands high and low temperatures and can resist corrosion.
• fiber geogrid can not only decrease the cost of construction but also prolong the service life of the pavement.

Applications

• Reinforcement of roadbase in soft soil.
• Reinforcement of flexible pavement and concrete pavement.
• Using for road widening and asphalt road repairing.
• Pavement surface reinforcement of road and airport.
• Road widening.
• Road repairing.
• Reinforcement of flexible Pavement and concrete pavement.

Characteristics

• High tensile strength with low elongation.
• Excellent temperature resistance and good compatibility with asphalt.
• Reducing Reflective cracking of the road.
• High modulus material.

Details

• HOPE/PP U Geogrid are made from high molecular polypropylene or high density polyethylene polymer through extrusion, forming and punching before longitudinal stretching.
• This material has considerable tensile strength in longutudinel directions.
• Thi chain structure can effectively beer and diffuse forces on soil and is applicable to large area permanent load bearing foundation.

Applications

• Surface reinforcement of road and airport.
• Maintenance, reconstruction and widening of old road surface. (asphalt pavement or concrete pavement).
• Reinforcement of soft soll roadbed, irrigation channels and water dams.

Polyester (PET) geogrids are specifically designed for improved performance in soil reinforcement applications PET series geogrids are manufactured with high molecular weight, high tenacity polyester yarns by precision knitting process. It is dimension-ally stable with uniform network of apertures providing significant tensile reinforcement capacity in two principal directions.

Polyester Geocompo are geocomposite products made of high-tenacity Polyester geogrid combining a lightweight polyester nonwoven geotextile and coating with bitumen substance which can provide @ good bonding Property with asphalt layers.

High-strength, high modulus, high temperature resistance are the advantages of Polyester Geocompo Series.

Polyester Geocompo Series are higher fatigue resistant as well as pavement material saving, therefore, Tip, predominantly used In road construction.

It can not only extend the service Life of pavement layers but also decrease the occurrence rate of reflective cracking under cyclic traffic load.

CharacteristicsLY Polyester geogrid is engineered to be mechanically and chemically stable in both harsh construction installation phase and in aggressive soil environments (pH level 3.0-12.0) Lianyi PET geogrids are biologically unaffected by soil micro -organisms. A black PVC Saturation coating provides further chemical, mechanical, as well as ultraviolet protection.

Applications

• Retaining walls reinforcement
• Steep slopes reinforcement
• Embankments stabilization
• Landfill side slopes reinforcement
• Sbasal Road Reinforcement
• Road widening.
• Road repairing.
• Reinforcement of flexible pavement  and concrete pavement

Characteristics

• High modulus material.
• High temperature resistance,
• High bonding property and separation.
• Excellent compatibility for asphalt mixture