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Oil Plant And Extraction Machinery

Our offered Product range includes Glass Mixer Settler and Liquid Extraction Unit.

Glass Mixer Settler

  • Application Industrial Use
  • Country of Origin 220V
  • Frequency 50Hz
  • Driven Type Electric
  • Automation Grade Semi-automatic
  • Material Glass

The MIXER -SETTLER is a revolutionary new device, which makes phase separation automatic and simple, irrespective of the concentration of two phases (interface height). The mixer-settler is the name given to a type of EXTRACTOR made up of a number of mixing and settling chambers connected alternately in series. In the mixing chambers, optimum mass transfer is achieved by through mixing of two phases with the aid of pumps and stirrers. In the simplest case, the MIXER -SETTLER consist of an adjustable overflow valve, stirrer drive assembly and settling zone.

 

The Mixer Settler has a wide application in the Process Industry , Particularly in

  • Azeotropic Distillation
  • Extractive Distillation
  • Steam Distillation
  • Esterification Distillation

 

Stirrer Drive Assembly

The mixing chamber consists of a cylindrical glass cover in which a variable speed stirrer drive is fitted. Glass impeller Stirrer creates a negative pressure at the inlet, which can be used to draw liquid from a previous stage in the process. In the mixing zone, a turbine stirrer with variable speed unit mixes the two phases and the mass transfer takes place during dispersion.

 

Separation Zone

Separation of phases takes place in two phases. Firstly, The turbulent flow in the mixing zone must be brought under control and converted into axial flow. Then the mixer passes into the separation zone where the two phases separate, due to their specific gravity difference.

 

Auto Continuous Separation

The adjustable overflow valve assembly at one end of the vessel can be set for any interface height. The position of the overflow weir is adjusted to suit the relative densities of the two phases. This valve can be operated externally such that the interface height can be set or reset depending on the operating process conditions. The separating head incorporates an internal overflow weir, which is manually adjusted using a hand wheel.

 

Visual Monitoring

The transparency of Borosilicate glass facilitates the adjustment of the overflow valve by visual monitoring whereby any change in the process conditions resulting into a change in layer (interface)  height can be immediately adjusted by resetting the overflow valve.  The resetting of the separation height is very simply achieved by rotating the hand wheel of the overflow valve assembly in the clock or anti-clock direction.

 

Large Interface Plane Area

The horizontal glass vessel of the MIXER-SETTLER provides a large interface area of separation two immiscible liquid phases for a given volume. This enhances the efficiency of the separation process.

 

Overview Of The System

The system consists of the following adjustable overflow valve, stirrer drive assembly and settling zone.

Diagram


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Liquid Extraction Unit

  • Number Of Flower Semi-batch Liquid Extraction Unit
  • Material Stainless Steel
  • Application Separation Of Constituents In A Liquid Solution, Laboratory Or Small-scale Industrial Liquid Extraction Processes
  • Packaging Type Metallic
  • Operation Semi-batch
  • Sizes Available 10L, 20L, 50L
  • Pressure Atmospheric
  • Components Extraction Vessel, Reboiler Vessel, Overhead Condenser, Reflux Divider, Pipework With Valves
Liquid extraction, sometimes called solvent extraction, is the separation of constituents of a liquid solution by contact with another insoluble liquid. The unit described here is for a semi-batch operation. The liquid to be extracted is poured into an extraction vessel. Solvent is boiled in a reboiler vessel and condensed in an overhead condenser, the condensed liquid collected in a reflux divider and passed through pipework to the extraction vessel. The pipework incorporates valves in order that the solvent can enter the extraction vessel at either the base of the top, depending on the relative densities of the solvent and liquid to be extracted. The solvent and the extracted liquid pass back to the reboiler and the process is repeated until the extraction is complete. The extraction vessel is then drained and the solvent evaporated from the reboiler vessel and collected in the extraction vessel enables the two liquids to be drained from their respective vessels. The unit is available in vessel sizes of 10, 20, & 50L and is suitable for operation under atmospheric pressure.
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