Able Engineers Pvt. Ltd

Saharanpur, Uttar Pradesh

Rotocone Vacuum Dryer (RCVD) also called Rota Cone Vacuum Dryer is suitable for drying of materials which cannot resist high temperature, Material which are easily oxidized, volatile materials which should be retrieved, materials strong irritant and poisonous in nature. Able Engineering Roto-cone dryer with improved technology integrates during operation under vacuum. The roto cone dryer facilities, enhanced drying efficiency, low-temperature operation, and economy for the process of total solvent recovery. It helps cGMP-based working by achieving optimum dust control while offering advantages of efficient charging and discharging of materials. The drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in a single cone). The rotary action of the dryer together with the mechanical action of the breaker cuts down drying time and gives a lump-free product.

Vacuum dryers offer many benefits including

• Unsurprising and Repeatable result
• Dehydrated Temperature responsive Products -since all fluid vaporize at a lower temperature at condensed pressures, it is probable to vaporizes the fluid at very low temperatures.
• Concentrated Energy because the vanishing of the fluid under vacuum occurs at a much diminish temperature; the temperature discrepancy is augmented with no raise the temperature.
• Protected for Friable goods The low speed at which falls down dryer function, immediately a few revolutions per minute, makes Rotocone Vacuum Dryers (RCVD) perfect for subtle and friable solids such as agglomerated solids, macromolecules, or crystals.
• More absolute release different agitated dryers, Rotocone Vacuum Dryers (RCVD) have an extremely modest exterior area and no protester to trap product. The easy unhindered 45-degree cone allows all goods to liberally release.
• Low Cross blemish since there is only one stirring part, the tumble dryer is an intrinsically easy and clean intend, which improves surrender and abridged cross blemish.
• Without difficulty clean The straightforward interior plan is perfect for maintenance with a solitary spray bar.
• Effortlessly inspect internal All surfaces of the Rotocone Vacuum Dryer (RCVD) can be inspected from one vantage direct the loading emerges.
• Avoid corrosion The Rotocone Vacuum Dryer (RCVD) is perfect for avoiding corrosion of substance and with the adding of a motionless gas washout, oxygen free surroundings can be maintained.

Features

• Inner shell/cone and contact parts in SS316
• Heating (H.W./Stream) Jacket in SS304
• Insulation with the jacket in SS304
• Cyclone separator in SS304
• Drive unit enclosed with SS Covers
• FLP motor and electricals
• Provision for nitrogen purging
• Digital temperature indicator (FLP) at hot water inlet and outlet
• Digital temperature indicator (FLP)
• Temperature and vacuum gauges (Dial type on cone)
• Safety guard with limit switch. Pulse-jet type dust filter is provided inside the cone
• Butterfly valve at the discharge
• Positioning wheel for cone
• Drive: Gearbox and motor direct coupled and box to cone drive shaft chain drive/Hbull gear and pinion
• Construction and finish as per cGMP standards

Optionals

• Digital temperature controller (FLP) with a pneumatic valve at the hot water inlet.
• Lump breakers on the cone with FLP motor and dry mechanical seals

Vacuum Tray Dryer (VTD) is suitable for drying of thermally sensitive materials easily resolved, polymerized, or deteriorated under higher temperature widely used in Herbal Extraction Plants and Pharmaceutical Plants. Sterilization can be conducted before the drying process, during which no matter is allowed to enter the product. Able Engineering manufactures the most qualitative Vacuum Tray Dryer that is well known for its high quality and efficiency levels. This gamut of products is in high demand in the market for heating and drying up of various items involved in the manufacturing processes of several industries.
Inside the vacuum dryer materials to be dried are kept on the trays and pressure reduces through the vacuum pump. The dryer door is tightly shut and between trays and jacket steam passes through space so that the heat transfer occurs by conduction.

Features

• Light and sight glass provided for checking the process of the material.
• Temperature gauge and vacuum gauge are provided for monitoring.
• Modified lock hinge for better grip and easily sealed the chamber.
• Gasket provided in the door for reducing the chances of leakage.
• Lower Drying Temperature.
• Due to the Large Surface Area, faster drying takes place.
• Dries Large Moisture as compared to Normal Dryers.
• Consume less power than other traditional drying technologies.

Optional

• A Digital temperature meter can be provided.
• High mirror polish can be provided.
• 12 to 96 Trays.

Drum drying is a method used for drying out liquids from raw materials with a drying drum. In this process, the heated surface is the envelope of a rotating horizontal metal cylinder. Drum Dryer consists of two large steel cylinders that turn toward each other and heats from the inside by steam, which achieves by passing heat through the hollow screws.
Able Engineering manufactures High-Quality Drum Dryer for Herbal Extraction Plants to dry Herbal Extract. In the drum-drying process, pureed raw ingredients dry at relatively low temperatures over-rotating, high-capacity drums that produce sheets of drum-dried product. Then mills the product to a finished flake or powder form. Modern drum drying techniques result in dried ingredients which reconstitute immediately and retain much of their original flavor, color, and nutritional value. Starches breakfast cereals, baby food, instant mashed potatoes are other products where the drum drying process can be used to make them cold-water-soluble. Able Engineering provides you the best quality dryers like Spray Dryer, Vacuum Tray Dryer (VTD), Roto-cone Vacuum Dryer (RCVD)

Features

• Uniform application and maintaining uniform pressure across the drum leads to uniform drying across the materials.
• It operates in a continuous drying mode.
• It is easy to maintain and easy to clean.
• Much Suitable for highly viscous, slurries, pasty types of materials.
• Due to its shorter drying time, it is suitable for drying heat-sensitive materials.
• As compared to other drying systems, The drum dryer offers higher thermal efficiency as due to the transfer of heat from within the drum to the outside drum the drying takes place.
• The components such as pressure, rotation speed, applicator width, and others can be adjusted individually.
• The kind of highly efficient, stable, and reliable heating drying equipment.
• Large drying capacity.

Able Engineering is a leading manufacturer of Spray dryers for Herbal Extraction Plants to dry Herbal Extract. Spray Dryer is widely used in the industry for converting liquid solutions/ suspensions/ slurry /emulsions to powder, granules, or agglomerates. The advantages of spray drying are consistent product quality, with better control of product parameters like product moisture, bulk density, particle size, dispersion, flowability, etc.
Spray drying is a method of producing a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally-sensitive materials such as foods and pharmaceuticals. A consistent particle size distribution is a reason for spray drying some industrial products such as catalysts. Air is the heated drying medium.
The air is blowing in the same direction as the sprayed liquid (co-current). This Process produces a fine powder. Contact Able Engineering for Herbal Extract Spray Dryer.
For exhaust air cleaning and powder recovery/separator Spray Dryer consists of a feed pump, atomizer, air heater, air dispenser, drying chamber , and systems. In a spray dryer, these are the three stages that occur before drying accomplishes include:-

Atomization

• Evaporation of moisture and spray-air mixing
• Separation of dry product from the exit air.

Advantages

• Product quality and properties can be effectively controlled and maintained.
• This is an energy-intensive equipment.
• It can dry thermolabile products/pharmaceuticals at atmospheric pressure and low temperature.
• A Spray dryer provides extensive flexibility in its design handles and a wide range of production rates.
• Corrosion problem is minimal in spray dryers.