Sigma Mixer :

SIGMA MIXING MACHINE is a heavy-duty mixer specially designed to produce uniform mixing, blending & kneading of highly viscous, paste & dough type materials. Sigma mixer is used for kneading of putty, epoxy, paints, pigments, adhesives, gums, battery pastes, welding electrode flux, catalysts paste, plastic compounds, rubber compounds, papad, chocolate, bubble gum, etc.

The tangential action of mixing and kneading is thoroughly obtained by two 'Z' shaped kneading blades, which rotates very accurately at different speed towards each other causing the product to be transferred from one blade to the other. The mixing action is a combination of bulk movement, stretching, folding, dividing, and recombining of the material. The shearing & tearing action of the material against blades and the side walls causes size reduction of the solids.

Sigma Mixer Operation

Sigma mixer, the tangential action of mixing and kneading is thoroughly obtained by 'Z' (SIGMA) shaped kneading blades, which rotates very accurately at different speed towards each other causing product to be transferred from blade to blade. Discharge of the mixed product is achieved by tilting the container or through the valves at the bottom or by means of an extrusion screw below the container if provided

Sigma Mixer Options

• GMP / Non GMP / models.

• Discharge in sigma mixers is done by tilting container / bottom sliding valves / bottom gates / flush bottom gate valves.

• Tilting in sigma mixers is done by hand liver / hand wheel with lead screw / electrical arrangements / hydraulic systems.

• Lifting of lead either manually, with help of counter weights or hydraulically.

• 'Z' Type Spiral blade / Naben / double naben blades to circulate hot / cold water in cases of heavy masses.

• Jacketed shell for heating or cooling by steam, oil, water etc. with fiber glass insulation over the jacket.

• Spray system for liquid addition / gas purge.

Flame proof / Non-flame proof electrical controls.

Salient Features

• Sigma Mixer is a Batch type Mixer
• In sigma mixer, Mixing Trough and Blades are fabricated from mild steel, stainless steel 304 and 316 grade.
• Blades of sigma mixers are designed to obtain thorough mixing of high viscosity materials.
• Sigma Mixers Blades are machined to keep minimum equal gap between through walls and blades.
• Sigma mixers have fixed with Heavy-duty gears to sustaion of load of Kneading.
• Shaft sealing into the stuffing boxes is provided by Teflon Chevron Rings / PTFE breaded gland rope to prevent leaking from blade ends.
• Safety Guards and Grills are provided for maximum safety in sigma mixers.

This Liquid Soap Making Machine is specialized for liquid mixing (such as detergent, shampoo, laundry detergent, etc), it can also be used to mix different kind of liquid, and liquid with solid in other industries. This mixer is featured with mixing, dispersing, homogenizing, heating, and it is an ideal machine for liquid mixing.

We offer wide range of Process Reactors, Heat Exchangers to meet diverse application ranging from Nitration, Ethoxylation, Reduction, Sulphonation, Fluorination, Bromination, Chlorination, Cyclization, Condensation, Amination, Phosgane Gas Reaction etc.

Offered with process & Mechanical design Wide range of Agitators to perform varied operation including Gas Re-circulation Robust Drive Assembly offered with Mechanical seals, Gland packing designs & even Hermetic sealing Heat Transfer Mechanisms offered to meet service temperatures from -70o C to 400o C by either Jacketed, Limpeted, Internal Coil Construction or their combinations. We offer the complete range of Shell and Tube Heat Exchangers as defined in TEMA Equipped with Computer aided design, Established welding procedures & advanced engineering skills In - house facility for process & mechanical design

With an experience of over two decades in handling the various process applications in Dyes, Intermediates, Pigments, Pesticides, Fine Chemicals, Rubber Chemicals, Bulk Drugs, API and Nutraceuticals. We offer well-engineered and optimum agitation solutions, mixing agitators, industrial agitators, chemical agitator, industrial agitator, chemical agitators, for all your Mixing Tasks.

We are engaged in manufacturing, supplying and exporting a wide range of Medical Sterilizer. These products are designed in various specifications to meet the diversified needs of the clients. Our quality controllers make sure that the range is stringently tested on various parameters before it gets delivered to the clients. We offer: Ideal for parenteral solutions, injectables, mattresses and hospital dressings, Horizontal Rectangular Autoclave Steam Sterilizer is offered at industry leading price rates. It is a large sized sterilizer, which is integrated with thermograph and pump for rapid cooling system. The range has an operating temperature 121 C or higher. Some highlighting features of our products are:

• Uni-point control station for all phases of the sterilizing cycle in smaller size.
• Provided with safety precautions such as pressure locking door, spring loaded safety valve and dead weight safety valve
• Loading carriage and trolley as standard accessories for easy transfer of loads
• Choice of single door, double door and recessed or panel models
• Various material combination like mild steel, stainless steel 304 / 316 available
• Steam Trap is incorporated in discharge line for fast and perfect elimination of air
• Size available from 12 cft. to 325 cft. or higher Salient Features :
• Best suited for parenteral solutions, injectables, mattresses and hospital dressings
• Unipoint Control station for all phases of the sterilizing cycle in smaller size. Operating Temperature 121 C or higher
• All necessary safety precautions namely, pressure locking door, spring loaded safety valve, dead weight safety valve etc incorporated
• Loading carriage and trolley as standard accessories for easy transfer of loads
• Choice of single door, double door, recessed or panel models
• Various material combination like Mild Steel, Stainless Steel 304 / 316 available
• Steam Trap is incorporated in discharge line for fast and perfect elimination of air
• Size available from 12 cft. to 325 cft. or higher

Optional Features :

• Single / Double Doors
• Flush Mounted
• Thermograph
• Rapid Heating
• Rapid Cooling
• High Vacuum Pump
• PC (Computer) based Auto Control Panel
• Air Over Steam Pulsing Pressure System

	Chamber	:	SS 316 / SS 304
	Jacket	:	SS 304
	Operating Temp	:	121oC-131oC
	Operating Pressure	:	1.2 Kg/cm 2-2.1Kg/cm2
	Door	:	Radial Locking System
	Mode of Operation	:	Manual with Multi-port valves
	Steam Generator	:	SS 304 with immersion Heating System with automatic pressure cutoff device and Low water cutoff device
	Optional
	Carriage	:	SS 304
	Transfer Trolley	:	Rolled Steel
	Safety Features	:	Low Water Protection Device, Automatic, Pressure Switch, Safety Valves
	Control System	:	Automatic micro controller

As an emulsion in water, PVAc emulsions are used as adhesives for porous materials, particularly for wood, paper, and cloth, and as a consolidant for porous building stone, in particular sandstone. as wood glue PVAc is known as "white glue" and the yellow "carpenter's glue" or PVA glue.as paper adhesive during paper packaging convertingin bookbinding and book arts, due to its flexible strong bond and non-acidic nature (unlike many other polymers). The use of PVAC on the Archimedes Palimpsest during the 20th century greatly hindered the task of disbinding the book and preserving and imaging the pages in the early 21st century, in part because the glue was stronger than the parchment it held together.

Uses for Various type of Mixing and Blending of Powder, Chemical, Paint, Putty and many other chemical, liquid, Solids, Solid liquid.

• Suitable for Paint, Pigment, Dyestuff, Coating Printing Ink, for mixing, Dispersing, grinding
• to blend and mixing of Dry , Wet material,
• with jacket or without jacket Available
• Blending Capacity Ranging from 50 litrer to 1000 liters
• It is available in different sizes and capacity : - Ranging from50 liters capacity to 5000 liters.

Ideal for making putty, distemper and emulsion paint. This Pug Mill have Ribbon type blade for mixing materials usually one of them dry and other a liquid. when the material moves to & fro by the action / rotation of screw (Ribbon) blade. Both reverse & forward motions are effected to attain a smooth & pasty finish without solvent loss and raise in temperature. The Pug Mill consist of a 'W' shaped trough with two horizontal shafts on witch several radial arms and interrupted ribbon type paddles are mounted. The paddle/ribbons areas are adjusted to ensure there are no dead areas in the Pug Mill. The dead areas in Pug Mill are avoided by making the clearance between the paddle /ribbon blade tips and trough shell is less than one half of the aggregate size. Non uniform mixing can occur if Pug Mill is over filled, the blade tips are immersed in material, the surface aggregates will tends to float above the blade & will not thoroughly mix. Conversely, Pug Mill containing too little aggregates, the tip of the blades rake through the material without mixing it. Normally, the rating is based on percentage of the capacity of Pug Mills 'live zone' . The live zone is the net volume bellow a line extending across the top are of the inside body shell radius with shaft, blades and arms deducted.
Pug Mill For Paint Industry
Ideal for making putty, distemper and emulsion paint. This Pug Mill have Ribbon type blade for mixing materials usually one of them dry and other a liquid. when the material moves to & fro by the action / rotation of screw (Ribbon) blade. Both reverse & forward motions are effected to attain a smooth & pasty finish without solvent loss and raise in temperature. The Pug Mill consist of a 'W' shaped trough with two horizontal shafts on witch several radial arms and interrupted ribbon type paddles are mounted. The paddle/ribbons areas are adjusted to ensure there are no dead areas in the Pug Mill. The dead areas in Pug Mill are avoided by making the clearance between the paddle /ribbon blade tips and trough shell is less than one half of the aggregate size. Non uniform mixing can occur if Pug Mill is over filled, the blade tips are immersed in material, the surface aggregates will tends to float above the blade & will not thoroughly mix. Conversely, Pug Mill containing too little aggregates, the tip of the blades rake through the material without mixing it. Normally, the rating is based on percentage of the capacity of Pug Mills 'live zone' . The live zone is the net volume bellow a line extending across the top are of the inside body shell radius with shaft, blades and arms deducted.

The Dry Heat Sterilizer is used in Pharmaceuticals and Biotechnology for sterilization and dehydrogenation of glassware, containers, vessels, machine and components. We can offer you systems that comply with the most exacting international regulatory requirements for your critical process needs. Our Dry Heat Sterilizers are available in two options - Class 100 and Class 10, 000. We also give you a wide range of choices on the chamber capacity, loading configurations and process control and recording.The DHS finds application for humidity sensitive materials such as glassware and metal containers that can be sterilized by steam sterilizers but cannot dehydrogenate the load. At ABF, we assure the performance of DHS meeting the following specifications. STERILIZATION:Reduction of microbial spore forms up to 12 log reduction.

Technique: The DHS operation is based on hot air recirculation technique.The centrally placed load is subjected to hot air circulation by means of an impeller and heater bank arrangement.Centrally placed impeller ensures circulation via heater bank spaced in the recirculation zone.Clean air for recirculation is sucked via the Pressure module through a pre filter and high retention HEPA filter (99.997% efficiency)The efficiency of DHS depends on the velocity and circulation pattern of air within the sterilization zone.

MEMBTRANE FILTER HOLDER SPECIFICATION:

Made out of S.S.316 quality S.S., suitable for filtration of sterile liquids. The unit is provided with TWO silicon gaskets support screen with non-sticking mirror finish with bolts & wing nuts.

An air escape valve is also fitted to remove inside air.

Stainless Steel parts polished as matt finish by 120 grit.

Complete as per our standard specification

• Size: 142 mm. dia. with bubble test arrangement.
• Size: 293 mm. dia. with bubble test arrangement.

Below are the details for 10 tons per day equipment with electric heating way:Inner material and thickness: 304 stainless steel plate, 10mm, outer material and thickness: carbon steel, 8mm , Oar type mixer.

Resin: alkyd resin, epoxy resin, phenolic resin, acrylic resin, unsaturated polyster resin, polymer resin. Hot melt glueadhesive, white glue, silicon glue, PVC glue, PVA, PU glue.Reactor consists of the reactor body, tank cover, jacket, agitator, transmission, shaft seal device and supporting.

Heating cold and fan motor having electrical inter locking for safety of heating elements, Fresh air inlet and outlet air flow can be adjusted with damper control valve.

nner Shell is made of suitable thick SS 316 material. Both top & bottom dish endsAgitator will be of paddle type stirrer mounted on a thrust bearing housingMain Mixing vessel is supported by 3 nos. of legs and bottom dischargeThe vessel is insulated (asbestos free ) with SSMS material of suitable thick sheet

The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. Further, the system also comes with limpet coils for desired heating and cooling support. .

We manufacture Reaction Vessel with capacity ranging from 100 litres to 20, 000 litres in Material of Construction Stainless Steel & Mild Steel and Rubber lined depending on the requirement of the Material to be processed. Limpet Coil can be made of Mild Steel or Stainless Steel as perthe application of the user.

Oral liquid manufacturing plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels and transfer pumps. The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. Further, the system also comes with limpet coils for desired heating and cooling support. .

For the 5000L resin equipment can produce 10 tons per batch.It mainly includes 5000L reactor and 10000L dilute kettle.It has several diffrent heating ways, coal, nature gas, diesel oil, or electric.

Autoclave Sterilizer Specifications:

Ambica Boiler & Fabrticator provides a nice selection of horizontal autoclaves Sterilizer and this equipmnet is suitable for bulk sterilization procedures commonly which is very much required in Hospital, Medical, Agriculture Tissue Culture, Pharmaceutical fields. We have many varieties of horizontal autoclaves includes both cylindrical and autoclaves which are rectangular and is available in standard as well as in customized horizontal autoclave models.

We have varieties of HORIZONTAL AUTOCLAVES which is ranging from standard model specification as described below The inner chamber of this horizontal autoclave, outer chamber, steam jacket and boiler are made of heavy gauge steel grade and is with proofing of arc and welding, is ideal for sterilizing hospital surgical instruments, dressing linen, rubber plastic goods, glass wire etc.

Auto Clave Details:

	Chamber	:	SS 316 / SS 304
	Jacket	:	SS 304
	Operating Temp	:	121oC-131oC
	Operating Pressure	:	1.2 Kg/cm 2-2.1Kg/cm2
	Door	:	Radial Locking System
	Mode of Operation	:	Manual with Multi-port valves
	Steam Generator	:	SS 304 with immersion Heating System with automatic pressure cutoff device and Low water cutoff device
	Optional
	Carriage	:	SS 304
	Transfer Trolley	:	Rolled Steel
	Safety Features	:	Low Water Protection Device, Automatic, Pressure Switch, Safety Valves
	Control System	:	Automatic micro controller
Horizontal Cylindrical Autoclave

Made of stainless steel 304, our pickle mixer features U-Shape chamber with heavy duty rotation blades. These blades turn at a constant speed to mix the product inside. Provided with tilting drum for easy discharged of the mixed product. The compact unit is equipped with 2hp motor and reduction gearbox. Mounted on MS frame for smooth and vibration free operation.

We are instrumental in providing our clients a comprehensive range of excellent quality Zero Hold Up Filter Press Machine. Our complete range of filter press is designed with top quality of material in accordance with the market norms. The offered filter press is broadly applauded for its performance & long life & also examined on quality parameters for ensuring its flawless range. Clientele can purchase the whole range of filter press at pocket friendly rates.

Stirrer Mixer Specifiction:

The homogenizer is a machine consisting of a positive displacement pump that forces the product under high pressure through a small adjustable gap between the valve and the valve seat, causing turbulence and intense mixing.

Limpet reactor are used to control the temperature of the reactants with the help of heating or cooling media circulated through coils surrounding the main vessel.

High speed stirrer of S.S 304 material. It will have a protecting cage with two 20 mm bar held apart by closing flat ring clamping on to the bar. The shaft will be coupled directly to the motor shaft. An extra bearing on the coupling sleeve will be provided to reduce the load on the motor bearing. lt will consist of an impeller of special design.