Industrial Heaters #5516526

Twin Tube Medium Wave Infrared Heater which are the efficient sources of radiant energy. These heaters have heat up time of 50 seconds and cool down time of less that 15 seconds. The heaters are designed to offer excellent life characteristics even if operated. Continuously or intermittently with a quick heat & cool down response time. We can manufacture the quartz heater with 40 watts per square inch.

Abtech Heaters & Controllers offers ceramic band heaters that are specifically designed and manufactured to meet the ever increasing demand for energy conservation and to improve operation efficiency. The ceramic Band Heaters transmit heat through both conduction and radiation. The construction is helically wound resistance coil of Nickel chrome wire. This coil is passed through the holes in specially designed ceramic bricks in such a way that the coil is evenly stretched and flexible ceramic heating mat gets formed.

Design Features :

Energy Saving
Minimal heat loss
Buil-in thermal insulation
Uniform temperature
Maximum flexibility for easy installation
Longer heater life

Technical Specification:

Maximum Voltage 480 V AC
Maximum Current 25 Amp
Maximum temperature 7600c
Resistance Tolerence +10% , -5%
Maximum Watt density 7 W/cm2
Wattage Tolerance +5% , -10%
Shealth Material Outer 55, inner MS or as per requirement
Insulation Material 1/4" thick Ceramic Fiber blanket
Overall Thickness 10mm or 5/8" Minimum width 1"
Minimum Diameter 2"
Maximum Diameter 44"

The Medium Wave IR heating modules are constructed in stainless steel with the cassette style elements. The resistance wire is enclosed in a small diameter quartz tube running parallel to each other. The modules are available in different sizes i.e 248mm (L) x 63mm(L), 122mm (L) x 63mm (W) with the power ratings from 250 to 1000W & 125 to 650W .

Features :

Good radiant efficiency up to 80%
Very rapid Heat-up, cool-down time 30 to 60 seconds
Watt density up to 40 watts /sq.inch
Infrared wavelength Range from 2.5 to 3.0 mm
Lower power consumption

Applications :

Thermo Forming
Plastic Forming
Lamination
Shrink Packaging tunnels
Curing rubber
Drying textiles
Drying lacquers and paints

Abtech Heaters & Controllers offers Cartridge Heaters both High Watt and Low Watt density. These heaters are designed for a long life and outstanding performance.

Features :

Nickel - Chromium resistance wire gives even and efficient heat transfer to the sheath
Heavy wall Incoloy or SS 316 sheath provides maximum protection against oxidations and corrosion
High Purity magnesium oxide is thoroughly compacted to give the excellent heat transfer
Helical coil design for superior performance
Available with inbuilt thermocouple
Termination of heaters can be made as per customers choice

Abtech offers Micro Tubular Heater which are adapted to a variety of applications. This is because it can be formed into any shape.

Micro Tubular Heaters are swaged and compacted with magnesium oxide and a helical or straight resistance element. These heaters are used in tight spaces. In built thermocouple like J or K is also available. These are also availabe in round and square shealth

360 heated area Readily conforms to surface Fast response and quick heat transfer Helical coil design for superior performance Resistance to corrision Available with thermocouple

Ceramic Strip heater is made of Nickel Chrome Resistance wire helically wound coil, which is placed in the heater. The coil is precisely strung through the ceramic insulator & then is mechanically connected to the screw terminals or lead wires as required. The outer body is made of SS304 Stainless Steel Shealth which provides physical strength and resistance to high temperature up to 600C. The resistance wire coil is housed in specially designed ceramic insulator. The Ceramic Strip Heaters are availabe with or without mounting holes.

These heaters are also available with fins for air heating applications. The fins have been specially designed to provide maximum surface contact for good heat dissipation thus resulting in rapid heat transfer to the air.

Performance Ratings:

Maximum Shealth Temp 650 C
Nominal Watt Density 20W/in (3.1W/cm)

Electrical Ratings

Maximum Voltage 480V AC(dependent on desing parameters)
Maximum Recommended
Voltage w/Leads 240V AC
Maximum Amperage Lead wire termination, 10 Amp
Screw Terminations 10-32 UNF 25 amp
Resistance Tolerance +10%, -5%
Wattage Tolerance +5%, -10%

Physical Size Construction Limitation:

Width
5/8" wide heater +.000, -.005"
1" and 11/2" wide heaters +.000, -. 010"
Thickness
1/4" Thick heaters +.000, -. 005"
5/16" & 3/8" thick heaters +.000, -.008"
Length
Upto 24" +/- 1/16"
Over 24" +/- 1/8"
Mounting Slot Sizes
Standard 5/16" x 1/2"
Special 1/2" x 5/8"

Applications

Ovens
Hot Plates
Moulds & Dies
Baking
Incubators
Air Heating

Abtech Heaters offers Mica Strip Heater which is an economical & reliable source of heat for indus trial equipment. The 0.4mm thick mica insulator on both sides of the resistance element provides complete electrical insulation & offer very little resistance to efficient heat flow.

The Nickel- Chrome resistance on wire size is designed to the even heat distribution for maximum heater life. The mica insulator is used to insulate the windings, providing excellent thermal conductivity and strength.

Performance Ratings:

Maximum Shealth Temp Rust resistance steel 450 C, Stainless Steel 650 C
Nominal Watt Density 5-45W/ in2 (0.8-7.0W/cm2)

Electrical Ratings:


Maximum Voltage 240 Volts
Maximum Amperage 25 Amps
Resistance Tolerance +10%, -5%
Wattage Tolerance +5%, -10%

Material Specifications and Physical Sizes:


Standard Shealth Rust resistance, Steel Material
Optional Stainless Steel or Aluminium
Nominal Thickness 3.16" (4.76 mm)
Minimum Width 5.8" (15.88 mm)
Width Tolerance +/-1/32" (0.79 mm)
Maximum Length 60" (1524 mm)
Length Tolerance upto 24" (610 mm), +/- 1/16" (1.59 mm) Over 24" (610 mm) +/- 1/8" (3.18 mm)