Welding Machinery

We offer a complete product range of JIG WELDING MACHINES and GRATING WELDER MACHINES

JIG WELDING MACHINES

ITSOL is now offering Clifford's versatile jig welder, which allows a single operator the ability to process welded parts seamlessly and without production stoppage. While the operator prepares the material for welding on the operator side of the table, the welder is welding the product on the other side of the table.

These Jig Welders offer:

Increased safety.
Consistent quality.
Increased flexibility.
Extremely fast changeover times.
Reduced labour costs.

Clifford started building CNC jig welders for wire products over 20 years ago and todate has well over 250 machines in the field world wide. Through these many years of experience and commitment to excellence, the latest range of Versatile Jig welders are even more, reliable and productive and user friendly.

Select form our simple entry level 2 axis units to multi-axis machines that can incorporate servo adjustable welding heights and servo rotating heads. We even offer a range of welding technologies to pick from that are best suited for your budget and needs. Including AC, DC, Medium Frequency DC, and high frequency modulated AC.

With standard features like:

Freely programmable welding heads
Drive system with direct servo drives.
Accurate positioning system with AC servo motors with precision of +/0, 2mm.
Ability to weld two different parts on the two jigs, with auto program selection from jig position sensors.
Quick change jigging system.
Full program edit facilities.
Safety fence, with interlocked gate.

Clifford's versatile welder electrodes can be designed and manufactured to specifically suit the product being welded. Electrode tips are interchangeable, allowing a single machine to weld a wide variety of different products. Varying the electrode configuration allows for multiple products to be run on the same jigwithout having to write a separate program or change electrodes between products, reducing changeover times, and increasing operating efficiency.

Products with varying heights can be accommodated with Cliffords servo driven Z-Axis electrodes.

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GRATING WELDER MACHINES

The machine is capable of welding up to 45 Cross wires per minute. This speed is dependent on numerous factors including, but not limited to, quality and consistency of material, line bar sizes, cross wire diameters, maintenance of the machine and operator abilities. The line would typically require two operators at the loading station and one at the welding portal/crosswire magazine. Other operators may be required for material handling to and from the machine. Many options are available including off coil load bar and cross wire systems, integrated shears and cutting systems.

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