Alpha Solutions

Flash Drying Oven ELECTRIC FLASH DRYING OVEN Features of Electric Flash Drying Oven :- • 40 - 220 panels per minute capacity  • Electrically Heated • Convection/Direct/Indirect/Infrared Heating System • Fully automatic control panel with VFD, Thyristor  • Honey comb Chain SS 316 L  • Less energy consumption (30%), resulting in lower monthly utility bill  • Six access doors for maintenance  • Vertical sliding door - Design accordingly human safety Space saving door to simplify loading • Radiation technology - moisture control from surface of the plates Advantages of A S INDIA INC – Electric Flash Drying Oven  • 20%-25% savings in energy over other ovens • Honeycomb chain which reduces maintenance requirement of chain.  • Redundant safety systems included.  • Fully Automatic P.L.C. based control system covering all parameters • We design vertical sliding door with chain anchor located in main oven door in a such way that safety anti-drop mechanism to prevent free fall of the door. 

CURING OVEN  4 mtr X 2 mtrs X 2.5 mtrs fully automatic inside ss 304 outside ms with steam generator ( 20, 000 panels)  3 mtr X 2 mtrs X 1.8 mtrs fully automatic inside ss 304 outside ms with steam generator ( 10, 000 panels)  Our Curing Ovens are designed and manufactured with precision & the highest quality in the industry. Each oven is customized to fit the customer’s requirement for productivity and safety.  Alpha Solutions offer a variety of Curing oven arrangements to fit both space and production requirements. Whether you need small oven or large, Alpha Solutions can build the oven to suit your needs or you can choose from one of the many standard designs.  Expandability :  It start with a lower capacity and expand in 2500 panels increments up to 30000 panels.  Options :  There are various options available  • Steam Generator • Spray Nozzles/Humidifies • High Pressure Vaporizer • Electrically Heating System • Gas Fired Heating System • Process Heat Recovery System • Advanced temperature and humidity • Monitoring and controlling system  Serviceability :  New diagnostics assist in trouble-shooting problems to minimize downtime and maximize quality  Versatility :  Our experience in building custom ovens for all industries can be put to the test if you need that special oven configuration designed to fit your needs. Our Customer knows that A S India INC. ovens can change right along with their needs.  Alpha Solution’s Plate Curing Oven Features :  • PLC / Microprocessor-based digital temperature controls. • Temperature recorders as standard equipment on conveyor models • Non-overloading circulation fans • Adjustable air orifices • High Temperature light fixture inside oven • Bottom to top airflow forced and natural convection heating • Access doors for inspection and maintenance • 4-inch insulated oven panel construction with steel frame • experienced service staff and large supply of spare parts.  Steam Generators  High pressure steam generators are essential for many industrial processes that require heating media temperatures at very high level. We are engaged in offering a wide range of Fully automatic products. These are most suitable for continuous supply of ultra-dry steam and are highly fuel efficient.  What is Curing ?  • The modern Trend is towards use of lead sub oxide with 30% metallic lead • The presence of metallic lead has brought significant changes in the methods of handling plates immediately after being pasted.  • The need for such changes arise from the peculiar behavior of pulverized lead in the presence of air and moisture. In a perfectly dry condition, lead does not oxidize and this is equally true in case of abundance of water.  • The latter condition is beneficial in operations until the actual pasting of plates.  • Once the paste is applied to the grids, the residual moisture, the atmospheric humidity and ambient temperature all become significant.  • The problem then is to control these three factors so that oxidation to litharge occurs and the free lead content is reduced from 25 %- 30% to less than 3%  Why is curing process important ?  • Proper curing improves strength of the dried plates. • It also result in proper bonding of interface between the grid and the paste . • Improper curing results in scaling or shedding of active material during formation process or service life Why is curing a special process?  • In battery manufacturing, curing is the special process where the result of the output cannot be verified by subsequent monitoring or measurement. As a consequence deficiencies become apparent only after the product is in use or services has been delivered.  • To control the process, the following measures are required:  • Defined criteria for review and approval of the process • Approval of equipment and qualification of personnel • Use of specific methods and procedure • Requirement of records • Re – validation 

High Rate Discharge machine (HRD) Features of High Rate Discharge Machine :- •Post contact by clamping system  • Location of smallest leakage  • Interface to read out test data  • Reject table for failed batteries  • Fully automatic test process  • Fully automatic Battery type Set-up  • Combination or single use of each test machine  Advantages of AS India Inc - High Rate Discharge Machine • Festo or SMC paraller gripper or test probe used • Proper automation, accurate and rapid

Grid Aging Oven We are manufacture of Aging Oven is specially used to treat aluminum before doing any shaping. The desired temperature is 350 to 400 deg C. This oven can easily melt the aluminum to the required level so that it can be used for several applications.

We are offering Automatic Panel Lead Melting Pot

Features of Gas fired Flash Drying Oven:- • Quick & Fast Heating at desired temperature  • 100% Safety in Operation on all types of heating • Comparative Less Consumption of Fuel  • Customized sizes designed to meet customers’ requirements • Gas burner with VPS system.  • Heat exchanger SS304 10guage sheet, SS304 pipes. • Damper on top of Oven to vent out air with Modulation motor. Advantages of A S INDIA INC – Gas fired Flash Drying Oven  • The specially designed upper and lower ducts with forced  convection heat properly dries the top and bottom surfaces of the pasted plate without closing the surface pores or over drying the plate’s center.  • Evenly directing airflow.  • Advanced PLC and thyristor technology to pump exact energy required to surface drying of plates.

Plate Brushing system with Dust Collector Unit  

Jigs Box and tooling for group burning of VRLA batteries  

Positive Tubular Plate Filling machine with Dust Collector