A Typical two-bed DM Plant consists of two MS Rubber lined Pressure vessels connected in series along with its internal fittings. The first unit consists of high capacity strongly acidic cation exchange resin, which converts positive ions of salt and replaces them with hydrogen ions to form respective acids, which are absorbed in next vessel by strongly basic anion exchange resin. The water obtained by this process shows conductivity less than 20 S cm at 25 Deg C and total dissolved solids less than 10 ppm.Further high purity water can be achieved by Mixed Bed Deionisers, which are designed to produce high purity treated water. They can be used as polishing units after two bed DM Plant to obtain high purity water. Mixed Bed Deionisers are single column units, filled with strongly acidic cation and strongly basic anion exchange resins mixed together.

Principle of Operation :
A Typical two-bed DM Plant consists of two MS Rubber lined Pressure vessels connected in series along with its internal fittings. The first unit consists of high capacity strongly acidic cation exchange resin, which converts positive ions of salt and replaces them with hydrogen ions to form respective acids, which are absorbed in next vessel by strongly basic anion exchange resin. The water obtained by this process shows conductivity less than 20 µ S / cm at 25 Deg C and total dissolved solids less than 10 ppm.

Further high purity water can be achieved by Mixed Bed Deionisers, which are designed to produce high purity treated water. They can be used as polishing units after two bed DM Plant to obtain high purity water. Mixed Bed Deionisers are single column units, filled with strongly acidic cation and strongly basic anion exchange resins mixed together.

 

There are four distinct stages in the operation of Deionisers

• Service
• Backwashing
• Regeneration
• Rinse/remix

 

Service :
In the Service cycle the water enters the vessel and passes through the Resin bed of the respective exchanger.

Backwashing :
After the resins are exhausted, the bed is backwashed. Backwashing is carried out by a uniform upward flow of water through the resin bed. The backwash step expands the resin bed releasing any entrapped particulate matter & removes the channeling in the resin column if occurred during the service cycle.

Regeneration :
When the ion exchange resins loose all the exchangeable ions, they require regeneration to restore them back to hydrogen or hydroxyl form depending upon whether they are cation or anion resins. To achieve this 4 - 5% concentrated solution of Hydrochloric acid is used for cation resin and a 4% - 5% concentrated solution of caustic soda for anion resin.

Rinse :
The final stage of regeneration is to rinse the resins of excess regenerant

 

The obvious advantage of Air cooled fluid cooler is that it does not require any water after its first charge. This is completely a closed circuit system. The hot fluid (water) from the source is made to pass through finned surface heat transfer coils & using the heat is rejected to ambient air passing through coils using axial fans.

Advantages :

• 100 % water saving-Does not require water after its first charge.
• Water treatment plants and chemicals not required.
• No dreation of DG set due to scale formation.
• Cooling Tower and Shell & Tube Heat Exchangers are not required.
• Raw water pump is not required.
• Substantial energy saving during mild weather conditions.
• No fear of air contamination or pollution.
• No Engine downtime for maintenance.

GT Radiators cooling coils (12 nos. x 10 mtrs long ) supplied to ntpc, dadri gas based power plant

• 19 Nos. Installed at M/S Bhander Power Limited for their 500 MW Gas based power plant.
• 16 Nos. Supplied to Vadinar Power limited for their 700 MW Power plant
• 12 Nos. Supplied o NTPC Limited for their 817 MW power plant.

Applications :

• Diesel Engine Gensets.
• Steam turbine exhaust steam condensing.
• Charge air cooling.
• Lubricating oil cooling.
• Exhaust steam condensing.
• Furnace cooling. Oil cooling.
• Hydraclic oil cooling.
• Quenching oil cooling.

 

Operation :
Air-cooled Fluid Cooler is High Efficiency dry cooling system. Air cooled fluid coolers works on principle of rejecting heat from hot fluid to ambient-air directly through heat transfer coils. This is in contrast to conventional method of cooling using shell & tube heat exchanger & wet cooling tower system.

Advantage Of Ultra Filtration Systems :

• Excellent filtration performance with high flux
• High chemical resistance and temperature tolerance for effective membrane cleaning
• Very fine nominal pore diameter (0.03 µm)
• Dead-end or concentrate bleed flow capabilities
• Can be periodically back washed and air scoured to improve performance and extend operating life by removing the fouling layer Simple, vertical, modular design allows low cost, compact systems
• UF Outside-In or Inside-Out Configuration allows for less plugging and higher solids loading, higher flow area and easier cleaning.

 

UF System At Essar Power Limited, Hazira

2 X 130 M3/hr Capacity Uf Systems Installed At Essar Power Ltd.

For Cooling Tower Blow Down Water Recovery System

The Scope of supply and St TV ices comprises :

• Suppfy of complete, abrasion protecti vc I incd pl ant cereponeuts;
• supply of'tailor -madewear-protective lining for instalation on site;
• installation of wear protective protective the company's spcialist installation team or assignment. of a supervisor during installation earn cd out 00 site by customer staff.
• The Wear and Abrasion Resistant Lining Material
• Wear protective material available include: cast basalt, zirconia ceramic, alumina ceramic, silicon carbide ceramic hard commie and SC - Wearstop.

What is Cast Basalt
Cast Basalt is a mineral of exceptionally high abrasion resistance, unlimted resistance to moisture, high compressive strength and resistance to virtually all acids and alkalis and is completely corrosion free.Cast basalt is produced by melting selected natural basalt broken into sizes of 20-50 mm in shaft furnaces at tempreatures around 1, 300C, following by casting at which the metled basalt forms uniforms pherolithic crystals hence producing its typical physical propertics, in particular its exceptional hardness and wear-resitance.

Cast basalt reaches a value of hardness of 8( min ) on the Moh's hardness scale. for comparision : the highest value10is only attained by dimonds. by virtue of these properties, the silicate cast basalt provides outstanding protection against abrasion and scrubbing.

However, it is marked by asertain sensitivity ti impacts.Under Normal services conditions, cast basalt withstands tempratures up to approx.+ 350C or-40C. However Cast basalt sholud not be subjected ti temprature shocks.

Sizes : Cast basalt produces are manufactured as tiles, from pieces and segments. straight pipes are spun-cast, available for nominal bores of 32 to 600 mm with the wall thickness ranging from 20 to 30mm and a standard lenght of 500mm.samller nominal bores of straight pipes, pipe segment for radill of 40 to 3, 000mm of vatrious angles, as well as special formpiece linings are pre dominately sand-cast. The standard wall-thickness is 20mm. depending on the respective quantity, steel moulds can also be used, the wall thickness in those cases usually being 30 to 40mm.

Ceramic Lined Equipment and Bends :
Hard & Compact Smooth & Inner Withstands High-Abrasion & Corrosion In any of the process industries especially Sled and Cement corrosion and abrasion lead to ignificant downtime of the plant. Further, the useful life or the equipment itself may get impaired because of the high abrasive nature of the materials being used. Thus, 'wear mechanism' results in hutdown, replacement, etc., which is costly, resulting in loss to tilt: tunc of mi llions of rupees.

Characteristics :

• High resistanc to all types of cbemicals
• High resistan to sliding abrasion
• Non weltnhility & smooth surface results ill easy How of materials.
• Can With standtand temperature up to 200 C.
• Smooih Surface and resistant to abrasion & corrosion.

Our Ejectors deliver chemicals more safely and with greater precision and reliability than traditional delivery methods. There is no moving parts, ejector system is also a safe system because the injected material is not under pressure. If the water flow stops, injection stops instantly. Our ejectors are able to run dry with no problems and because they are made with special lined material & they last longer.

The system uses differential pressure between inlet and outlet ports to create a vacuum, which draws chemicals through the suction port. Internal mixing vanes help ensure even distribution and installations do not require a pump or motor.

These systems are fabricated using superior quality raw material and possess following parts and features

• Excellent safety because injected material is not under pressure; if water flow stops, injection also stops instantly
• Uniform distribution of material means accurate delivery
• Able to run dry with no problems
• Ebonite lined / PP Lined corrosive resistance material means long wear life

Ceramic lined pipe In any of the process industries especially Sled and Cement corrosion and abrasion lead to ignificant downtime of the plant. Further, the useful life or the equipment itself may get impaired because of the high abrasive nature of the materials being used.

Pipe materials for pipe spools shall conform to one of the material specifications described below in accordance with the customer's piping specifications :Mild Steel Pipes as per IS 1239 Medium Heavy duty upto 150 NB & above 150 NB as per IS 3589, 5.00 MM Thick KS D3507 SPP or D3562 SPPS, ERW pipe. Other required pipe materials such as API pipe, stainless steel or alloy steel pipes would be available to meet service conditions and should be referred to us.

Standard flanges are Slip-on type and Lap-joint type flanges and will be provided if requested at the time of making an offer.Flanges confirming to ANSI BS10 DIN or any other international standard will be supplied in Mild steel, Carbon steel, Stainless Steel.

We offer a wide range of Skid Mounted Chemical Dosing System which is a proper solution for chemical dosing problems.These systems are fabricated using superior quality raw material and possess following parts and features :Solution Preparation Tank-Single or compartment, Single or multiple chemical dosing pumps

Pipe materials for pipe spools shall conform to one of the material specifications described below in accordance with the customer's piping specifications, Other required pipe materials such as API pipe, stainless steel or alloy steel pipes would be available to meet service conditions and should be referred to us.The polymer resin shall meet the STM Standard Specifications and our standard PP liners are unpigmented and natural white color. The colored liners are available if specially requested.Wooden or plastic end protectors are used to protect the PP lined sealing faces of flanged fittings. End protectors should stay in place until immediately prior to installation.

This is very important process for rubber lining. The surface of the METAL MUST BE FREE FROM OIL, PAINT, SCALES, RUST ETC. THIS IS GENERALLY REMOVED WITH THE HELP sand blasting shot blasting. After the surface is cleaned, adhesive or bonding agent is applied to surface. Two or three coats are applied, as adhesion is an important process for rubber lining.All the rubber-lined items must be tested before and after vulcanization. This is to ensure that they are free from faults, Which might cause failure of the equipment. Visual inspection in good light is carried out to check mechanical damages blisters and poor joints. There after spark test with a high voltage is carried out to check mechanical damages, pin holes, blisters and poor joints. Hardness test is MUST for rubber lining. Knocking test is also carried out by an experienced hand with the help of Wooden hammer to check whether there is any poor bonding.

We offer a wide range of Skid Mounted Chemical Dosing System which is a proper solution for chemical dosing problems.

These systems are fabricated using superior quality raw material and possess following parts and features :

• Solution Preparation Tank-Single or compartment
• Single or multiple chemical dosing pumps
• Stirrer (Agitator)
• Valves, Fittings
• Interconnecting piping
• Instruments such as pressure gauges
• Level gauges
• Level switches
• PRV
• Sensors, Transmitters
• VFD

Our Ejectors deliver chemicals more safely and with greater precision and reliability than traditional delivery methods. There is no moving parts, ejector system is also a safe system because the injected material is not under pressure. If the water flow stops, injection stops instantly. Simple to use and self-priming, Our ejectors are able to run dry with no problems and because they are made with special lined material & they last longer.

The system uses differential pressure between inlet and outlet ports to create a vacuum, which draws chemicals through the suction port. Internal mixing vanes help ensure even distribution and installations do not require a pump or motor.

Polypropelyne Lined Steel Pipes For Corrosive Fluid Handaling

Pipe & Fitting Specifications : Pipe materials for pipe spools shall conform to one of the material specifications described below in accordance with the customer's piping specifications :

• Mild Steel Pipes as per IS 1239 Medium/ Heavy duty upto 150 NB & above 150 NB as per IS 3589, 5.00 MM Thick KS D3507 SPP or D3562 SPPS, ERW pipe.
• Carbon steel pipe, ASTM 53 Gr.B or ASTM A106 Gr.B ERW and seamless pipe, size from 1 to 16.
• Other required pipe materials such as API pipe, stainless steel or alloy steel pipes would be available to meet service conditions and should be referred to us.

Flange Specifications : Flanges confirming to ANSI / BS10 / DIN or any other international standard will be supplied in Mild steel, Carbon steel, Stainless Steel. Standard flanges are Slip-on type and Lap-joint type flanges and will be provided if requested at the time of making an offer.

PP Liner Specifications : The polymer resin shall meet the STM Standard Specifications and our standard PP liners are unpigmented and natural white color. The colored liners are available if specially requested.

 

Fitting Availability : Standard fittings include 90°C Elbow, 45°C Elbow, Reducing 90°C Elbow, Equal Tees, Reducing Tees, Instrument Tees, Concentric Reducers, Eccentric Reducers, Laterals and Cross for 1" (25mm NB) through 8"(200 mm NB) diameter.

Non - standard fittings such as double and triple branch tees, other special shapes are available per the customer's requirements.

Testing and Inspection :

• All lined pipe and fittings are subjected to 10-15 KV ( SPARK TESTING) non-destructive electrostatic test which is carried out to detect any defects in the liner such as pin holes, porosity, cracks, etc.
• According to the customer's request, hydrostatic testing will be carried out at room temperature using clean water.
• All lined pipe and fittings are subjected to the visual inspection to detect any defects such as liner surface cracks, deformation, outside paint coating, etc.

Storage and Handling Requirements :

• PP lined fittings shall be stored in a shaded area on wooden supports.
• Wooden or plastic end protectors are used to protect the PP lined sealing faces of flanged fittings. End protectors should stay in place until immediately prior to installation.
• Flange sealing surfaces shall be protected carefully and free from defects to eliminate any leakages when the lined pipe and fittings are assembled at site.
• Avoid dropping or impacting lined pipe and fittings with heavy objects or storing near high traffic areas.

Rubber Lined Vessels, Tanks, Piping etc.

Rubber lining :

• The process of rubber lining is divided in to the following steps.
• Preparation of the base surface.
• Preparation of rubber sheets.
• Application of the rubber sheets on the metal surface.
• Vulcanization
• Testing & Inspection

Surface Preparation :
This is very important process for rubber lining. The surface of the metal must be free from oil, paint, scales, rust etc. this is generally removed with the help sand blasting/ shot blasting. After the surface is cleaned, adhesive or bonding agent is applied to surface. Two or three coats are applied, as adhesion is an important process for rubber lining.

Preparation of rubber sheets :
The rubber compound is manufactured as per the requirements after looking in to the chemical and other conditions of the process. Rubber sheets are made on calendar machine in different plies. Lining up to 6 mm thickness can be applied in single layer. If the thickness is more, it is applied in 2 or more layers. For Pipes & fittings Extruded rubber tubes are inserted in the Pipes.

Application of rubber sheets :
Un vulcanized rubber sheets, which are prepared on the machine are applied on to the adhesive coated, half dried surface under slight pressure of hand or with a metallic roll as well as with the help of various lining tools. We have to ensure that no air gets trapped between the metal surface and rubber sheet. Joints are made levels and joind with help of knurling tools.

Vulcanization :
By and large vulcanization is carried out in an auto clave. This is the process by which rubber changes from plastic state to elastic state. The temperature and pressure depend upon the rubber compound and thickness of lining. Large size equipments, which are rubber lined at site, are vulcanized By open steam as well as by hot water curing, the temperature is maintained to get the rubber cured and for this method special compound of rubber is to be manufactured for this process.

Testing and Inspection :
All the rubber-lined items must be tested before and after vulcanization. This is to ensure that they are free from faults, Which might cause failure of the equipment. Visual inspection in good light is carried out to check mechanical damages blisters and poor joints. There after spark test with a high voltage is carried out to check mechanical damages, pin holes, blisters and poor joints. Hardness test is MUST for rubber lining. Knocking test is also carried out by an experienced hand with the help of Wooden hammer to check whether there is any poor bonding.

Protection of rubber lining equipments :
The vessel should be stored away from sunlight or it should BE covered by tarpaulin or some, other device. This will avoid direct sunlight, which may affect the surface due to the presence of ozone. The vessel should be filled up with water when not in use for longer period.

Pressure Sand Filter is an ideal solution for the systems with high sediment, silt, sand, and turbidity. The sand filters are specially designed to take care of the range of suspended impurities. Our unique design ensures the maximum utilization of the surface area, lesser pressure drop across the pressure bed and effective elimination of the impurities.

Water Softening is a widely used technology for reducing hardness forming ions (Ca & Mg) which precipitate and scale at very low temperatures and pressures. Water Softening is a reversible ion exchange process wherein the hardness forming ions are exchanged with sodium ions present in the resin group.

Cast basalt reaches a value of hardness of 8( min ) on the Moh's hardness scale. for comparision : the highest value10is only attained by dimonds. by virtue of these properties, the silicate cast basalt provides outstanding protection against abrasion and scrubbing.however, it is marked by asertain sensitivity ti impacts.Under Normal services conditions, cast basalt withstands tempratures up to approx.+ 350C or-40C.

We are supplying all the spares required for D.M., Softening and filteration plant of Any make.

We are supplying following spares.

• 100 % Acid / Alkali proof Tubular level gauges for Acid / Alkali Storage / Measuring tnaks.
• Acid / Caustic Dosing Ejectors in PPLining / Ebonite Lining.
• Rubber Lined / Polypropelyne ( PP ) Lined Piping.
• 100 % Efficient Fume absorber for HCl Acid fume dilution.
• Middle collector distribution header, Laterals, Bottom collecting PP Nozzles ( Strainers)
• Acrylic Sight Glasses
• Valves, valve spares,
• PP/ PVC Fabricated items
• Measuring tanks in Mild steel with both side rubber lined.

A Typical two-bed DM Plant consists of two MS Rubber lined Pressure vessels connected in series along with its internal fittings. The first unit consists of high capacity strongly acidic cation exchange resin, which converts positive ions of salt and replaces them with hydrogen ions to form respective acids, which are absorbed in next vessel by strongly basic anion exchange resin. The water obtained by this process shows conductivity less than 20 S cm at 25 Deg C and total dissolved solids less than 10 ppm.Further high purity water can be achieved by Mixed Bed Deionisers, which are designed to produce high purity treated water. They can be used as polishing units after two bed DM Plant to obtain high purity water. Mixed Bed Deionisers are single column units, filled with strongly acidic cation and strongly basic anion exchange resins mixed together.

Principle of Operation :
A Typical two-bed DM Plant consists of two MS Rubber lined Pressure vessels connected in series along with its internal fittings. The first unit consists of high capacity strongly acidic cation exchange resin, which converts positive ions of salt and replaces them with hydrogen ions to form respective acids, which are absorbed in next vessel by strongly basic anion exchange resin. The water obtained by this process shows conductivity less than 20 µ S / cm at 25 Deg C and total dissolved solids less than 10 ppm.

Further high purity water can be achieved by Mixed Bed Deionisers, which are designed to produce high purity treated water. They can be used as polishing units after two bed DM Plant to obtain high purity water. Mixed Bed Deionisers are single column units, filled with strongly acidic cation and strongly basic anion exchange resins mixed together.

 

There are four distinct stages in the operation of Deionisers

• Service
• Backwashing
• Regeneration
• Rinse/remix

 

Service :
In the Service cycle the water enters the vessel and passes through the Resin bed of the respective exchanger.

Backwashing :
After the resins are exhausted, the bed is backwashed. Backwashing is carried out by a uniform upward flow of water through the resin bed. The backwash step expands the resin bed releasing any entrapped particulate matter & removes the channeling in the resin column if occurred during the service cycle.

Regeneration :
When the ion exchange resins loose all the exchangeable ions, they require regeneration to restore them back to hydrogen or hydroxyl form depending upon whether they are cation or anion resins. To achieve this 4 - 5% concentrated solution of Hydrochloric acid is used for cation resin and a 4% - 5% concentrated solution of caustic soda for anion resin.

Rinse :
The final stage of regeneration is to rinse the resins of excess regenerant

 

The obvious advantage of Air cooled fluid cooler is that it does not require any water after its first charge. This is completely a closed circuit system. The hot fluid (water) from the source is made to pass through finned surface heat transfer coils & using the heat is rejected to ambient air passing through coils using axial fans.

Advantages :

• 100 % water saving-Does not require water after its first charge.
• Water treatment plants and chemicals not required.
• No dreation of DG set due to scale formation.
• Cooling Tower and Shell & Tube Heat Exchangers are not required.
• Raw water pump is not required.
• Substantial energy saving during mild weather conditions.
• No fear of air contamination or pollution.
• No Engine downtime for maintenance.

GT Radiators cooling coils (12 nos. x 10 mtrs long ) supplied to ntpc, dadri gas based power plant

• 19 Nos. Installed at M/S Bhander Power Limited for their 500 MW Gas based power plant.
• 16 Nos. Supplied to Vadinar Power limited for their 700 MW Power plant
• 12 Nos. Supplied o NTPC Limited for their 817 MW power plant.

Applications :

• Diesel Engine Gensets.
• Steam turbine exhaust steam condensing.
• Charge air cooling.
• Lubricating oil cooling.
• Exhaust steam condensing.
• Furnace cooling. Oil cooling.
• Hydraclic oil cooling.
• Quenching oil cooling.

 

Operation :
Air-cooled Fluid Cooler is High Efficiency dry cooling system. Air cooled fluid coolers works on principle of rejecting heat from hot fluid to ambient-air directly through heat transfer coils. This is in contrast to conventional method of cooling using shell & tube heat exchanger & wet cooling tower system.

Advantage Of Ultra Filtration Systems :

• Excellent filtration performance with high flux
• High chemical resistance and temperature tolerance for effective membrane cleaning
• Very fine nominal pore diameter (0.03 µm)
• Dead-end or concentrate bleed flow capabilities
• Can be periodically back washed and air scoured to improve performance and extend operating life by removing the fouling layer Simple, vertical, modular design allows low cost, compact systems
• UF Outside-In or Inside-Out Configuration allows for less plugging and higher solids loading, higher flow area and easier cleaning.

 

UF System At Essar Power Limited, Hazira

2 X 130 M3/hr Capacity Uf Systems Installed At Essar Power Ltd.

For Cooling Tower Blow Down Water Recovery System

The Scope of supply and St TV ices comprises :

• Suppfy of complete, abrasion protecti vc I incd pl ant cereponeuts;
• supply of'tailor -madewear-protective lining for instalation on site;
• installation of wear protective protective the company's spcialist installation team or assignment. of a supervisor during installation earn cd out 00 site by customer staff.
• The Wear and Abrasion Resistant Lining Material
• Wear protective material available include: cast basalt, zirconia ceramic, alumina ceramic, silicon carbide ceramic hard commie and SC - Wearstop.

What is Cast Basalt
Cast Basalt is a mineral of exceptionally high abrasion resistance, unlimted resistance to moisture, high compressive strength and resistance to virtually all acids and alkalis and is completely corrosion free.Cast basalt is produced by melting selected natural basalt broken into sizes of 20-50 mm in shaft furnaces at tempreatures around 1, 300C, following by casting at which the metled basalt forms uniforms pherolithic crystals hence producing its typical physical propertics, in particular its exceptional hardness and wear-resitance.

Cast basalt reaches a value of hardness of 8( min ) on the Moh's hardness scale. for comparision : the highest value10is only attained by dimonds. by virtue of these properties, the silicate cast basalt provides outstanding protection against abrasion and scrubbing.

However, it is marked by asertain sensitivity ti impacts.Under Normal services conditions, cast basalt withstands tempratures up to approx.+ 350C or-40C. However Cast basalt sholud not be subjected ti temprature shocks.

Sizes : Cast basalt produces are manufactured as tiles, from pieces and segments. straight pipes are spun-cast, available for nominal bores of 32 to 600 mm with the wall thickness ranging from 20 to 30mm and a standard lenght of 500mm.samller nominal bores of straight pipes, pipe segment for radill of 40 to 3, 000mm of vatrious angles, as well as special formpiece linings are pre dominately sand-cast. The standard wall-thickness is 20mm. depending on the respective quantity, steel moulds can also be used, the wall thickness in those cases usually being 30 to 40mm.

Ceramic Lined Equipment and Bends :
Hard & Compact Smooth & Inner Withstands High-Abrasion & Corrosion In any of the process industries especially Sled and Cement corrosion and abrasion lead to ignificant downtime of the plant. Further, the useful life or the equipment itself may get impaired because of the high abrasive nature of the materials being used. Thus, 'wear mechanism' results in hutdown, replacement, etc., which is costly, resulting in loss to tilt: tunc of mi llions of rupees.

Characteristics :

• High resistanc to all types of cbemicals
• High resistan to sliding abrasion
• Non weltnhility & smooth surface results ill easy How of materials.
• Can With standtand temperature up to 200 C.
• Smooih Surface and resistant to abrasion & corrosion.

Our Ejectors deliver chemicals more safely and with greater precision and reliability than traditional delivery methods. There is no moving parts, ejector system is also a safe system because the injected material is not under pressure. If the water flow stops, injection stops instantly. Our ejectors are able to run dry with no problems and because they are made with special lined material & they last longer.

The system uses differential pressure between inlet and outlet ports to create a vacuum, which draws chemicals through the suction port. Internal mixing vanes help ensure even distribution and installations do not require a pump or motor.

These systems are fabricated using superior quality raw material and possess following parts and features

• Excellent safety because injected material is not under pressure; if water flow stops, injection also stops instantly
• Uniform distribution of material means accurate delivery
• Able to run dry with no problems
• Ebonite lined / PP Lined corrosive resistance material means long wear life

Ceramic lined pipe In any of the process industries especially Sled and Cement corrosion and abrasion lead to ignificant downtime of the plant. Further, the useful life or the equipment itself may get impaired because of the high abrasive nature of the materials being used.

Pipe materials for pipe spools shall conform to one of the material specifications described below in accordance with the customer's piping specifications :Mild Steel Pipes as per IS 1239 Medium Heavy duty upto 150 NB & above 150 NB as per IS 3589, 5.00 MM Thick KS D3507 SPP or D3562 SPPS, ERW pipe. Other required pipe materials such as API pipe, stainless steel or alloy steel pipes would be available to meet service conditions and should be referred to us.

Standard flanges are Slip-on type and Lap-joint type flanges and will be provided if requested at the time of making an offer.Flanges confirming to ANSI BS10 DIN or any other international standard will be supplied in Mild steel, Carbon steel, Stainless Steel.

We offer a wide range of Skid Mounted Chemical Dosing System which is a proper solution for chemical dosing problems.These systems are fabricated using superior quality raw material and possess following parts and features :Solution Preparation Tank-Single or compartment, Single or multiple chemical dosing pumps

Pipe materials for pipe spools shall conform to one of the material specifications described below in accordance with the customer's piping specifications, Other required pipe materials such as API pipe, stainless steel or alloy steel pipes would be available to meet service conditions and should be referred to us.The polymer resin shall meet the STM Standard Specifications and our standard PP liners are unpigmented and natural white color. The colored liners are available if specially requested.Wooden or plastic end protectors are used to protect the PP lined sealing faces of flanged fittings. End protectors should stay in place until immediately prior to installation.

This is very important process for rubber lining. The surface of the METAL MUST BE FREE FROM OIL, PAINT, SCALES, RUST ETC. THIS IS GENERALLY REMOVED WITH THE HELP sand blasting shot blasting. After the surface is cleaned, adhesive or bonding agent is applied to surface. Two or three coats are applied, as adhesion is an important process for rubber lining.All the rubber-lined items must be tested before and after vulcanization. This is to ensure that they are free from faults, Which might cause failure of the equipment. Visual inspection in good light is carried out to check mechanical damages blisters and poor joints. There after spark test with a high voltage is carried out to check mechanical damages, pin holes, blisters and poor joints. Hardness test is MUST for rubber lining. Knocking test is also carried out by an experienced hand with the help of Wooden hammer to check whether there is any poor bonding.

We offer a wide range of Skid Mounted Chemical Dosing System which is a proper solution for chemical dosing problems.

These systems are fabricated using superior quality raw material and possess following parts and features :

• Solution Preparation Tank-Single or compartment
• Single or multiple chemical dosing pumps
• Stirrer (Agitator)
• Valves, Fittings
• Interconnecting piping
• Instruments such as pressure gauges
• Level gauges
• Level switches
• PRV
• Sensors, Transmitters
• VFD

Our Ejectors deliver chemicals more safely and with greater precision and reliability than traditional delivery methods. There is no moving parts, ejector system is also a safe system because the injected material is not under pressure. If the water flow stops, injection stops instantly. Simple to use and self-priming, Our ejectors are able to run dry with no problems and because they are made with special lined material & they last longer.

The system uses differential pressure between inlet and outlet ports to create a vacuum, which draws chemicals through the suction port. Internal mixing vanes help ensure even distribution and installations do not require a pump or motor.

Polypropelyne Lined Steel Pipes For Corrosive Fluid Handaling

Pipe & Fitting Specifications : Pipe materials for pipe spools shall conform to one of the material specifications described below in accordance with the customer's piping specifications :

• Mild Steel Pipes as per IS 1239 Medium/ Heavy duty upto 150 NB & above 150 NB as per IS 3589, 5.00 MM Thick KS D3507 SPP or D3562 SPPS, ERW pipe.
• Carbon steel pipe, ASTM 53 Gr.B or ASTM A106 Gr.B ERW and seamless pipe, size from 1 to 16.
• Other required pipe materials such as API pipe, stainless steel or alloy steel pipes would be available to meet service conditions and should be referred to us.

Flange Specifications : Flanges confirming to ANSI / BS10 / DIN or any other international standard will be supplied in Mild steel, Carbon steel, Stainless Steel. Standard flanges are Slip-on type and Lap-joint type flanges and will be provided if requested at the time of making an offer.

PP Liner Specifications : The polymer resin shall meet the STM Standard Specifications and our standard PP liners are unpigmented and natural white color. The colored liners are available if specially requested.

 

Fitting Availability : Standard fittings include 90°C Elbow, 45°C Elbow, Reducing 90°C Elbow, Equal Tees, Reducing Tees, Instrument Tees, Concentric Reducers, Eccentric Reducers, Laterals and Cross for 1" (25mm NB) through 8"(200 mm NB) diameter.

Non - standard fittings such as double and triple branch tees, other special shapes are available per the customer's requirements.

Testing and Inspection :

• All lined pipe and fittings are subjected to 10-15 KV ( SPARK TESTING) non-destructive electrostatic test which is carried out to detect any defects in the liner such as pin holes, porosity, cracks, etc.
• According to the customer's request, hydrostatic testing will be carried out at room temperature using clean water.
• All lined pipe and fittings are subjected to the visual inspection to detect any defects such as liner surface cracks, deformation, outside paint coating, etc.

Storage and Handling Requirements :

• PP lined fittings shall be stored in a shaded area on wooden supports.
• Wooden or plastic end protectors are used to protect the PP lined sealing faces of flanged fittings. End protectors should stay in place until immediately prior to installation.
• Flange sealing surfaces shall be protected carefully and free from defects to eliminate any leakages when the lined pipe and fittings are assembled at site.
• Avoid dropping or impacting lined pipe and fittings with heavy objects or storing near high traffic areas.

Rubber Lined Vessels, Tanks, Piping etc.

Rubber lining :

• The process of rubber lining is divided in to the following steps.
• Preparation of the base surface.
• Preparation of rubber sheets.
• Application of the rubber sheets on the metal surface.
• Vulcanization
• Testing & Inspection

Surface Preparation :
This is very important process for rubber lining. The surface of the metal must be free from oil, paint, scales, rust etc. this is generally removed with the help sand blasting/ shot blasting. After the surface is cleaned, adhesive or bonding agent is applied to surface. Two or three coats are applied, as adhesion is an important process for rubber lining.

Preparation of rubber sheets :
The rubber compound is manufactured as per the requirements after looking in to the chemical and other conditions of the process. Rubber sheets are made on calendar machine in different plies. Lining up to 6 mm thickness can be applied in single layer. If the thickness is more, it is applied in 2 or more layers. For Pipes & fittings Extruded rubber tubes are inserted in the Pipes.

Application of rubber sheets :
Un vulcanized rubber sheets, which are prepared on the machine are applied on to the adhesive coated, half dried surface under slight pressure of hand or with a metallic roll as well as with the help of various lining tools. We have to ensure that no air gets trapped between the metal surface and rubber sheet. Joints are made levels and joind with help of knurling tools.

Vulcanization :
By and large vulcanization is carried out in an auto clave. This is the process by which rubber changes from plastic state to elastic state. The temperature and pressure depend upon the rubber compound and thickness of lining. Large size equipments, which are rubber lined at site, are vulcanized By open steam as well as by hot water curing, the temperature is maintained to get the rubber cured and for this method special compound of rubber is to be manufactured for this process.

Testing and Inspection :
All the rubber-lined items must be tested before and after vulcanization. This is to ensure that they are free from faults, Which might cause failure of the equipment. Visual inspection in good light is carried out to check mechanical damages blisters and poor joints. There after spark test with a high voltage is carried out to check mechanical damages, pin holes, blisters and poor joints. Hardness test is MUST for rubber lining. Knocking test is also carried out by an experienced hand with the help of Wooden hammer to check whether there is any poor bonding.

Protection of rubber lining equipments :
The vessel should be stored away from sunlight or it should BE covered by tarpaulin or some, other device. This will avoid direct sunlight, which may affect the surface due to the presence of ozone. The vessel should be filled up with water when not in use for longer period.

Pressure Sand Filter is an ideal solution for the systems with high sediment, silt, sand, and turbidity. The sand filters are specially designed to take care of the range of suspended impurities. Our unique design ensures the maximum utilization of the surface area, lesser pressure drop across the pressure bed and effective elimination of the impurities.

Water Softening is a widely used technology for reducing hardness forming ions (Ca & Mg) which precipitate and scale at very low temperatures and pressures. Water Softening is a reversible ion exchange process wherein the hardness forming ions are exchanged with sodium ions present in the resin group.

Cast basalt reaches a value of hardness of 8( min ) on the Moh's hardness scale. for comparision : the highest value10is only attained by dimonds. by virtue of these properties, the silicate cast basalt provides outstanding protection against abrasion and scrubbing.however, it is marked by asertain sensitivity ti impacts.Under Normal services conditions, cast basalt withstands tempratures up to approx.+ 350C or-40C.

We are supplying all the spares required for D.M., Softening and filteration plant of Any make.

We are supplying following spares.

• 100 % Acid / Alkali proof Tubular level gauges for Acid / Alkali Storage / Measuring tnaks.
• Acid / Caustic Dosing Ejectors in PPLining / Ebonite Lining.
• Rubber Lined / Polypropelyne ( PP ) Lined Piping.
• 100 % Efficient Fume absorber for HCl Acid fume dilution.
• Middle collector distribution header, Laterals, Bottom collecting PP Nozzles ( Strainers)
• Acrylic Sight Glasses
• Valves, valve spares,
• PP/ PVC Fabricated items
• Measuring tanks in Mild steel with both side rubber lined.