Our Product / Services
Our offered Product range includes Die Making & Maintenance services and Differential Leak Testing Services.
We have a full-fledged tool room complete with CNC and EDM in house, capable of meeting all the requirements of die making and maintenance.
Following our quality principles, we design die cast tooling considering aspects like durability and long life. These tools can survive the most rugged conditions along with increased strength and reliability and have a long service life (we have many tools which have crossed 0.4 million shots).
Special focus is given to the product’s functional areas and the designing of the product right from material to its flow and thermal and ejection balancing is adjusted accordingly, to give maximum reliability with lowest rejections even after subsequent operations such as machining for faults such as blow holes, etc. Special provision is made for creating references and geometry to ease the post processing in trimming and subsequent machining .
The differential leak tester works by measuring the pressure drop compared to a standard confirming work piece / internal zero leakage reference.
Since the pressure difference is magnified 50, 000 times, the machine is highly accurate. Readings for pressure drop in the testing time are available in units of Bar or Pascal.
The acceptable leak rate is defined and any parts having a leak rate more than that will be declared failed by the audio and red indicator light. As the machine has a built in closed loop rejection Bin, the next cycle will not start until the faulty piece is put in the Bin.