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Other Products / Services #33383

Pickling & Passivation Compound

SteelMATTis a product of extensive research and development by ATS to stop contamination & corrosion on Stainless Steel (SS) at the same time to give superior MAT texture and aesthetically superior appearance on SS. It's the revolutionize innovation to change the surface area of SS for strong, better and long serving.

The Unique Properties of SteelMATT

  • No fumes
  • No Environment or Health hazard
  • No Pollution
  • Pickling and passivation at the same time
  • Used at room temperature

CAPACITY: Typically, 1 Liter of SteelMATT solution will methodically treat about 3-4 Sq Meters equivalent of surface area.

APPLICATION METHOD : USER FRIENDLY APROACH The product is available in ready to use formulation for application on chemical equipment by any of the following methods :

By Deeping

By Swabbing with sponge

By Spraying

The solution should be used at room temperature.

THE PROCESS The process calls for the following sequence

Degreasing the surface /plant if required or wash with normal water.

Dip the component in SteelMATT. let the solution react with the surface for about 20-25 minutes. (You may apply SteelMATT by swabbing followed by water cleaning).

Spray wash with normal water water rinsing (500-700 PSI)

Dry surface with hot air for optimum result.

ADVANTAGES OF SteelMATT On satisfactory completion of pickling and passivation process the plant will have the following advantages:

  • An esthetic MATT finish on the methods of construction.
  • Absence of grease /oil and other contamination on metal
  • Removal of Iron particles and therefore no corrosion
  • Removal of surface blemishes and Contamination
  • Removal of oxide scales
  • Removal of welding discolouration
  • Elimination of IGC (Inter granular corrosion)
  • No macro/micro etching and therefore no change in Ra value
  • Re establishing the vaptums passive layer.
  • Excelling product quality.

CHEMICALS & PRECAUTION The ASTM 380 calls for several chemistry for pickling and passivation. It is very easy to use and no damage if hand is deeped into it. But we recommend the operator to ware gloves when using. The chemical when fresh has pH of 1.90 and the same is to be discarded at pH 5.5 neutralize with water or lime slurry.

The operators must ware Rubber gloves, Eye glasses and Avoid skin connection.

AVAILABILITY We undertake a turnkey job of Pickling-cum-Passivation of SS equipments - vessels / tanks / heat exchangers / reactors / Pipelines / Machines etc. at your site.

The solution is also available in 20/35/50/200 liters HDPE containers.

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Mechanical Polishing

ATS-Mechanical polishing includes grinding, polishing and buffing - all processes for improving the surface conditions of your stainless steel The process is to do grinding first, polishing second, and buffing third. In grinding, polishing and buffing, labor is a major variable in the process. The requirement if for highly skilled labor with years of experience and a thorough knowledge of the art of their craft. We offer complete job work at your site with our highly trained team.

Polishing is an intermediate step used to improve the surface finish from the grinding step, such as found on a common household stainless steel sink - lustrous, but not mirror-like. Polishing uses abrasives firmly attached to a flexible backing, such as a wheel, belt or orbital motion tool.

Mechanical stainless steel polishing is an abrading operation used to remove or smooth grinding lines, scratches, pits, mold marks, parting lines, tool marks, stretcher strains, and surface defects that adversely affect the appearance or function of the part. The process causes some plastic working of the surface as metal is removed. A mechanically polished surface yields an abundance of scratches, strains, metal debris and embedded abrasives, and always distorts the metal surface. Burnishing metal by lapping or buffing decreases the micro-inch roughness and improves the image-defining quality of a surface, but it never completely removes the debris and damage metal caused by mechanical polishing.

KEY POINTS Any mechanically produced surface produces a work hardened, disturbed and damaged grain layer. This is accompanied by a scratched, sheared, and torn surface contaminated with embedded abrasives and compounds. Its importance depends on its application. From a cosmetic appearance standpoint, these effects may be unimportant. For high purity applications, e.g., semiconductor or pharmaceutical, particles and contaminants can be of utmost importance affecting purity of product and yield. Often it takes a SEM photomicrograph at very, very high magnification to show these effects - but it is there. A desirable alternative to be considered is electropolishing for which Mechanical polishing is advisable.

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Electropolishing Of Stainless Steel

We offer high class Electropolishing with electrolyte developed as per ASTM 912 Standards for Electropolishing of Stainless Steel. We have state of art inhouse facility for electropolishing of components, Pipes & Tubes ( Inside & Outside) up to 5mm ID).

Electropolishing leaves a smooth, clean surface ideal for conversion coating, plating, anodizing, or welding.

Advantages of Electropolishing

  • Improves Ra value of steel surface & provide hygienically clean surface finish
  • Enhances corrosion resistance because of improved Ra
  • Reduces Bacterial growth
  • Reduces oxidation and contamination of SS components
  • Improves quality of steel and hence its life
  • Enhances appearance

Who requires ATS-Electropolishing

  • Pharmaceutical & Bulk drug machineries
  • Food & Beverage processing equipments
  • Dairy machineries
  • Water treatment plants
  • Orthopedic & other human body implants
  • Semi conductor manufacturing- clean room furniture & equipments.

Our Capabilities

  • Supply of Etrolyte chemical developed for Electropolishing as per ASTM 912.
  • Electropolishing of components at our plant
  • Plant and Equipment needed for Electropolishing TOTAL SET UP.
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Electrochemical Polishing

Electrochemical Polishing We offer high class Electropolishing with electrolyte developed as per ASTM 912 Standards for Electropolishing of Stainless Steel. We have state of art inhouse facility for electropolishing of components, Pipes & Tubes ( Inside & Outside) up to 5mm ID).
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Neutralizing Agent

We offer NAC-500-Neutralizing Compound for long life, corrosion protection and after treatment or processing of stainless steel products. The quality ingredients are used to manufacture anti-corrosive, eco-friendly and bio-degradable agent. The range finds application in aerospace, automobile, machine tools and textile machine industries.

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  • Harshvardhan Patel (Arya Tech Solutions Private Limited)
  • 701/702, Golden Triangle, Stadium Road, Isanpur, Ahmedabad, Gujarat - 380014, India
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