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Ashirvad Techno Equipments
Gandhinagar, Gujarat, India
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Other Products / Services #53867

SHEET MOULDING COMPOUND

Sheet molding compound (SMC) is a process as well as reinforced composite material. The composite is a ready to mold glass and other fibre reinforced polyester resin material mainly used in compression molding. The compound is produce in rolls and zigzag winding shapes, SMC compound is manufactured by uniform distribution of chopped strand glass or other fibres in required proportion by weight over moving carrier film having layer of resin compound from upper and lower doctor box.
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Special Purpose Machines

  • Certification CE Certified
  • Weight 100-1000kg
  • Voltage 220V
  • Automation Fully Automatic
  • Power 1-3kw
  • Warranty 1 Year
  • Driven Electric
  • Usage Industrial
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Pultrusion Machinery (Reciprocating Hydraulic, Pneumatic Actuating Mechanical Gripper Type)

  • Type Pneumatic Gripper
  • Thickness 0-10 Mm
  • Finishing Polished
  • Width 1000mm
  • Bore Size 20mm, 25mm
  • Temperature 30-60 Deg C
  • Length 6500 – 8000mm
  • Height 2000mm
  • Other Name Reciprocating Hydraulic Pneumatic Actuating Mechanical Gripper

This machine is suitable for producing G.R.P. (Glass Reinforced Plastic) Sections in different shapes & sizes like Angle sections, ‘C’ Channels, Hollow Rectangular and Circular-Tube Sections, Solid Rods etc., Due to its specific angular lever clamping mechanism in dynamic action this is more preferable for working with thin wall hollow profiles compare to direct acting hydraulic clamping, As well as more flexible for easy production adjustment while using multiple profiles with different height

Technical Specifications

Model AIHP-PNGR-06 AIHP-PNGR-08 AIHP-PNGR-10 AIHP-PNGR-12
Pulling Capacity 6000 kgf 8000 kgf. 10000 kgf 12000 kgf

Product Size

Width X Height

350 X 100 500 X 150 600 X 150 600 X 200
Pulling Speedmm / min 80 - 1400 80 - 1400 80 - 1200 80 - 1200
Gripper Length 600 mm 650 mm 650 mm 650 mm
No. of Grippers 1 - 2 2 - 3 2 - 3 2 - 4
Heating Zone 4
[ 16 Amp. Each ]
6 – 9
[ 16 Amp. Each ]
6 – 9
[ 16 Amp. Each ]
6 - 12
[ 16 Amp. Each ]

Moving Puller Size

Width X Length mm

800 X 650 800 X 650 800 X 650

800 X 650

& 1000 X 650

Puller Stroke in mm 700 800 800 800

Die Clamping Area

Width X Length mm

800 X 1000 1000 X 1000 1000 X 1000

1000 X 1000

& 1200 X 1000

Installed Elect. Power Req 3.0 kW 4.4 kW. 4.4 kW. 7.4 kW.
Compressed Air Req.@ 4.5 kg/cm² 4 - 8 CFM 6 - 9 CFM 6 - 9 CFM 6 - 12 CFM

Overall Dimensions

L X W X H Meter

6 X 1 X 1.5 6.2 X 1.2 X 1.6 6.2 X 1.2 X 1.6 6.2 X 1.4 X 1.6
Cut of Saw
Blade Ø mm 300 400 400 400
Motor Kw. 1 1.5 1.5 1.5
Compressed Air Req.@ 4.5 kg/cm² 3 CFM 4 CFM 4 CFM 6 CFM




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Automatic Section Cutter

  • Length 1750mm
  • Width 1850mm
  • Height 1700mm
  • Compressed Air Require 2.0 – 3.0 CFM at 3.5 – 5.0 kg/cm²
  • Pressure Electric Requirement 1.5 kW.
  • Operating 1.5 kW / 2.0 H.P Motor
  • Auto / Manual Operating mode PLC

Profile section cutter comes in standard and customise size, Option are available in single cutter, double cutter and single cutter with programmable cut length for individual profile lines, Cut length is triggered by physical limit, input from digital length counter or non contact sensor, Dust collection port provided, should be connected with plant dust collection system or individual dust collector.

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Sheet Molding Compound Machine

  • Compound Width up to 1200mm
  • Compound Weight 2.5 – 6.0 Kg/m²
  • Glass Content up to 50% * (Using Double Chopper Head)With Strand length 1/2” – 2”
  • Electrical Power 6.5 kW. (Connected Load)
  • Compressed Air 4-6 CFM at 70-80 PSI Pressure
  • Machine Speed 2 – 8 mtr/min.

Sheet molding compound (SMC Machine) is a process as well as reinforced composite material. The composite is a “ready to mould” glass and other fibre reinforced polyester resin material mainly used in compression moulding. The compound is produce in rolls and zigzag winding shapes, SMC compound is manufactured by uniform distribution of chopped strand glass or other fibres in required proportion by weight over moving carrier film having layer of resin compound from upper and lower doctor box.
Mix matrix is then impregnated by passing through upper and lower set of rollers with control pressure and after final impregnation compound sheet is collected at the winder either by roll winding or zig-zeg winding for further storage and use.

Compound sheet can be produce with following variables,

  • Compound sheet width and thickness
  • Compound sheet unit area weight
  • Percentage of glass / other reinforcement in compound sheet
  • With different strand length as per product requirement


Composite SMC has many important areas of applications as under,
Automotive parts, high-strength electrical parts, Switchgear body, Meter Box, Junction Box, Panel Enclosure, Motors Shrouds, Generator Enclosures, Panel Tank Components, Railway Coach Components, Military & Aerospace, Transportation, Safety, Medical, Electrical, Oil & Gas, Alternative Energy, Marine, and various structural components.

SMC Machine Features:

  • Precision tubular machine structure with epoxy primer and PU paint.
  • Precision machine components with required protective coating.
  • Life lubricated gear reduction drives.
  • PLC, HMI, AC Drives for machine operation and control.
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Pultrusion Die

  • Material Steel
  • Application Decorative Building
  • Size 101x91mm, 50x37.3mm
  • Weight (kg/m) 1.67, 1.18, 1.08
  • Heating Plates Cast-aluminium
  • Surface Treatment Mirror Finished, Polishing and Hard Chrome Plated
  • Length 800 mm or 1000 mm long

Pultrusion Mould manufactured from selective alloy steel with precision machining, grinding, polishing and hard chrome plating in useful surfaces followed by accurate assembly and inspection for assured productive performance and easy handling,
We can supply complex pultrusion dies as well as hollow pultrusion dies with mandrills and performers.

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Section Cutter

The Company is Well Reckoned as One of the Key Manufacturers and Suppliers of High Quality Section Cutter. Pultrusion Machine Section Cutter is Installed Between the Pultrusion Machine & Roller Table. Use of Finest Quality Steel Like, Channel, Angle or Pipe Ensures the High Performance of Our Automatic Section Cutter. Pultrusion Machine Section Cutter Provided By Us is Ideal to Cut the Pultruded Profiles from the Pultrusion Machines At Predefined Lengths. We Offer Pultrusion Machine Section Cutter Within the Specified Time Frame At Reasonable Prices. fabricated Form Structural Steel Like, Channel, Angle or Pipe working On Principal of Flying Cut-off Sawelectrodeposited Diamond Cut-off Disc of 300 / 400 Mmoperating By 1.5 Kw / 2.0 H.p Motorsection Clamping, Cutter Troll Movement & Cut-off Blade Movement By Pneumaticsauto / Manual Operating Mode Using Plccompressed Air Require: 2.0 3.0 Cfm At 3.5 5.0 Kg/cm Pressureelectric Requirement: 1.5 Kw.

Approximate Overall Dimension

LengthWidth1850mm
1750mm1850mm1700mm
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Pultrusion Mold

Precision machined, mirror finished / polishing and hard chrome plated mold
Manufactured using suitable die steel
Normally 800 mm or 1000 mm long

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Mat Slitter

We Provide Superior Quality Mat Slitter that is Manufactured from the Premium Structural Steel Like, Channel, Angle or Pipe. Glass Mat Slitter Offered By Us is Perfect for the Mat Roll Up to 400 Mm X 1600 Mm. Precisely Designed, Our Glass Mat Slitter is of High Performance and Low Maintenance. We Offer Glass Mat Slitter At Competitive Prices At a Very Brisk Pace. We are Well Reckoned as One of the Distinguished Roll Mat Slitter Manufacturers and Exporters Based in India. fabricated Form Structural Steel Like, Channel, Angle or Pipeslitting Width / Blade Position Adjustment By Manualmat Roll Mounting Spindle Movement By Suitable Geared Reduction Drive & Inverter Drive for Achieving required Spindle Speedelectric Requirement: 0.75 Kw.

Approximate Overall Dimension

LengthWidthHeight
3000mm1000mm1000mm
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Creel Stand

  • Finishing Coated
  • Material Structural Steel
  • Height 2200mm
  • Length 3700mm
  • Width 800mm
  • Capacity of Storing 100 creels
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Preform Guide Stand

  • Length 1000mm
  • Width 1000mm
  • Height 300mm
  • Material Structural Steel
  • Finishing Coated
  • Attachment End of Die Bed
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Section Conveyor Roller Table

  • Length 3000mm
  • Width 900mm
  • Height 875mm
  • Material Structural Steel
  • Speciality Roller with Polymer Sleeve
  • Finish Coated

 

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Pultrusion Machine (Reciprocating Hydraulic Single Platen Vertical Hydraulic Clamping)

  • Length 6500 – 8000mm
  • Width 1000mm
  • Height 2000mm
  • Carriage Movement By Hydraulic Power.
  • Die Clamping Bed 1000mm X 1100mm
  • Clamping Force By Hydraulic Actuating System
  • Heating Zone 3 – 9 , Depending upon no. of Grippers
  • Other Name Reciprocating Hydraulic Single/Double Platen Vertical Hydraulic Clamping

This machine is suitable for producing G.R.P. (Glass Reinforced Plastic) Sections in different shapes & sizes like Angle sections, ‘C’ Channels, Hollow Rectangular and Circular-Tube Sections, Solid Rods etc.
Direct acting vertical hydraulic clamping is more preferable to work with thick wall flat and wider profiles rather than thin wall hollow profiles.
Single platen vertical hydraulic clamping with wider area allows larger width profiles and single profile option or multiple cavity similar profiles within same clamping area.
Double platen vertical hydraulic clamping allows different profiles width and height clamping in each puller as well as both platen can be engaged for one wider profile within specified limit of clamping area.

Technical Specifications

Model AIHP-HGR-06 AIHP-HGR-08 AIHP-HGR-10 AIHP-HGR-12
Pulling Capacity 6000 kgf 8000 kgf. 10000 kgf 12000 kgf
Product Size
Width X Height
350 X 100 500 X 150 600 X 150 600 X 200
Pulling Speedmm / min 80 - 1400 80 - 1400 80 - 1200 80 - 1200
Gripper Length 500 mm 500 mm 500 mm 500 mm
No. of Grippers Single Platen Single Platen Single Platen Single Platen
Heating Zone 4
[ 16 Amp. Each ]
6 – 9
[ 16 Amp. Each ]
6 – 9
[ 16 Amp. Each ]
6 - 12
[ 16 Amp. Each ]
Moving Puller Size
Width X Length mm
800 X 650 800 X 650 800 X 650 800 X 650
& 1000 X 650
Puller Stroke in mm 700 800 800 800
Die Clamping Area
Width X Length mm
800 X 1000 1000 X 1000 1000 X 1000 1000 X 1000
& 1200 X 1000
Installed Elect. Power Req 4.0 kW 5.8 kW. 5.8 kW. 8.8 kW.
Overall Dimensions
L X W X H Meter
6 X 1 X 1.5 6.2 X 1.2 X 1.6 6.2 X 1.2 X 1.6 6.2 X 1.4 X 1.6
Cut of Saw
Blade Ø mm 300 400 400 400
Motor Kw. 1 1.5 1.5 1.5
Compressed Air Req.@ 4.5 kg/cm² 3 CFM 4 CFM 4 CFM 6 CFM










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Creel Stand / Glass Roving Stand

  • Height 2200mm
  • Length 3700mm
  • Width 800mm

Fabricated form structural steel like, channel, angle or pipe and sheet metal Supplied in one, two or three modules each having capacity of storing about 100 creels Each individual roving are guided through ceramic guide bushes Approximate overall dimension:

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Roving Guide Stand

  • Length 2000mm
  • Width 1000-1600mm
  • Height 2100mm
  • Material Structural Steel
  • Finishing Coated
  • Color White

 

 

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Mat Roll Stand

  • Length 1200mm
  • Width 1100mm
  • Height 2100mm
  • Suitable Arrangement Holding 4 Nos
  • Material Structural Steel
  • Fabricated by Channel, Angle or Pipe
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Resin Injection System

  • Length 600mm
  • Width 600mm
  • Height 1000mm
  • Material M.S. Sheet
  • Use Pressure Resin Injection System type of Pultrusion Process / Mold
  • Tube Capacity 45 – 60 Litter of Resin
  • Compressor air Require Approximately 1.0 cfm at 2.5 – 3.0 kg/cm²

 

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Resin Bath

  • Length 950mm
  • Width 400mm
  • Height 650mm
  • Material Stainless Steel
  • Capacity 45 – 60 Litter of Resin
  • Finish Coated
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Pultrusion Equipment

We are offering pultrusion machine. Reciprocating hydraulic singledouble platen vertical hydraulic clamping this machine is suitable for producing g.r.p. (glass reinforced plastic) sections in different shapes & sizes like angle sections, c channels, hollow rectangular and circular-tube sections, solid rods etc. Direct acting vertical hydraulic clamping is more preferable to work with thick wall flat and wider profiles rather than thin wall hollow profiles. Single platen vertical hydraulic clamping with wider area allows larger width profiles and single profile option or multiple cavity similar profiles within same clamping area. Double platen vertical hydraulic clamping allows different profiles width and height clamping in each puller as well as both platen can be engaged for one wider profile within specified limit of clamping area.

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Contact Us

  • Mr. K. M. Gajjar (Ashirvad Techno Equipments)
  • Plot No. 2311, Phase-II, G.I.D.C., Industrial Estate, Dist: Gandhinagar, Chhatral, Gujarat - 382729
  • https://www.pultrusionmachine.in
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  • Call 08069247352 Ext. 052