Jaipur, Rajasthan, India
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Dry Stoner is a machine used to remove stones, mud balls, glass or metal pieces, leguminous seeds, shelled seeds and other high-density matter from the grain stream.
APPLICATIONS OF DRY STONERIn the Dry Stoner, the product flows through the feeding chamber onto a vibrating separating deck and is acted upon by vibration and air flow which separates the stone from the cereals. The dedicated research team of Mukul Enterprises have concluded that the most critical anomally in a Dry Stoner is the Air Flow and have successfully mastered the technology. Thus, the main purpose of Dry Stoner is achieved easily due to oscillation difference resulting in the proper separation of heavy particles and product easily. Even small, lighter stones roughly the size of a grain kernel are also removed from the grain stream.Best operation can be achieved keeping several factors in mind, such as :
The working principle of Aspirator Separator is very simple and intuitive. The vibrating process is maintained by means of vibro-motors, which are placed in the machine keeping into account the centre of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers vibrates together and propels the product into mid-section of the Aspirator Separator inlet. The grain is spread uniformly on the entire surface of the mesh by means of an adjustable regulating gate. Mukul Enterprises recommends another adjustable regulating mesh to the inlet of the conveyer for better flow. When the grain passes through from the first mesh to the second one, larger size impurities or foreign particles are filtered out by the first mesh and directed to coarse flow discharge line. The remaining smaller size impurities or foreign particles which pass through the second mesh are transferred to fine flow discharge line. Then, the cleaned product is transported to an air canal.
FEATURES & ADVANTAGES OF ASPIRATOR SEPARATOR
A Low Pressure Fan is a machine that efficiently separates dust particles from a dust-and-air mixture. The different sizes allow the filters to be optimally operated with air volumes in the range of 54 to 624 m3 / min. Filters equipped in a LP Fan are available in wide range of sizes, as well as filter elements with a wide range of outlet hoppers and supports. These efficient filters excel by simultaneously combining a high degree of dust separation with low purge air consumption.
APPLICATIONS OF LOW PRESSURE FANThe low pressure fans provides low pressure in conveying systems and cereal cleaning machines in the cereal processing plants to prevent dust leaking. These fans increase the speed of air stream with the rotating impellers. They use the kinetic energy of the impellers or the rotating blade to increase or decrease the pressure of the air which in turn moves them against the resistance caused by ducts, dampers and other components. Centrifugal fans accelerate air radially, changing the direction (typically by 90o) of the airflow.
FEATURES & ADVANTAGES OF LOW PRESSURE FAN
Separator is a machine used primarily for grain cleaning in the milling of wheat, durum wheat, corn (maize), rye, soybeans, oats, buckwheat, spelt, millet and rice as well as in storage elevators. It separates coarse and fine impurities from grain via screening and classifies a broad range of materials according to size. In addition to its main field of application, Separator is also employed successfully in feed mills, seed cleaning plants, oilseed cleaning and cocoa bean grading plants.
Vibrating process is maintained by means of vibro-motors, which are placed in the center of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers by vibrating together and driven by vibro-motors convey the product into mid-section of inlet. The grain is separated uniformly on the entire surface of the screen by means of an adjustable regulating gate. If it is necessary, for better product flow another adjustable regulating gate can be fixed to the inlet of thescreen. When the grain passes through from the first screen to the second one, larger size impurities or foreign particles are kept by the first screen and directed to coarse offal discharge line. The remained smaller size impurities or foreign particles, which pass through the second screen, are transferred to fine offal discharge line. Then, the cleaned product is transported to an air canal or tarar.
FEATURES & ADVANTAGES OF VIBRO SEPRATOR
Chakki is a machine designed for grinding and de hulling of all types of food grains as well as wheat, pulses etc. Chakki is a type of horizontal grinding mill which is a cost effective solution capable of producing flour with high nutritional value.
APPLICATIONS OF CHAKKIThe working principle of Chakki is very simple and intuitive. The raw materila is fed into the hopper at the top of the chakki from where it goes directly in between the two emery stones. The grinding of solid matters occurs under exposure of mechanical forces that trench the structure by overcoming of the interior bonding forces. After grinding the state of the solid is changed: the grain size, the grain size disposition and the grain shape. The power to operate the emery stones is provided by means of a belt drive connected between the motor and the shaft of the chakki.
FEATURES & ADVANTAGES OF CHAKKI
Filtration phases in the N1 bag: the dusty air is purified (filtrated) in the outer surface of the hose type filter bag Final cleaning phase in the N2 bag: dust loaded outer surface of the filter bags is cleaned respectively by blowing air from inside of bags. The accumulated dust is discharged out of the air lock due a scraper.
FEATURES & ADVANTAGES OF AIR JET
Belted bucket elevator is very ideal for vertical conveying of bulk materials or products, which have particle size up to 50 mm. For procedural reasons, the elevation of products, either in silo plants or in processing plants, is compulsory in almost all cases. For this purpose, buckets, which are fixed to a belt, convey the material from the inlet at the elevator foot to the elevator head, where the buckets are emptied when the belt is redirected. The Belt and Bucket elevator MGEL is designed for conveying up to 200 tons per hour. Floury as well as fine-grained and coarse-grained materials can be elevated up to a height of 60 meters.
The whole body is fabricated from steel sheet. Because of international safety regulations, inspection and installation covers should only be opened by suitable tools. The driven system is designed to move only in one direction. Reverse movementisn't permitted. For special applications, mostly worn surfaces are supported (covered) with replaceable plates.
The working principle of Aspirator Separator is very simple and intuitive. The vibrating process is maintained by means of vibro-motors, which are placed in the machine keeping into account the centre of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers vibrates together and propels the product into mid-section of the Aspirator Separator inlet. The grain is spread uniformly on the entire surface of the mesh by means of an adjustable regulating gate. Mukul Enterprises recommends another adjustable regulating mesh to the inlet of the conveyer for better flow. When the grain passes through from the first mesh to the second one, larger size impurities or foreign particles are filtered out by the first mesh and directed to coarse flow discharge line. The remaining smaller size impurities or foreign particles which pass through the second mesh are transferred to fine flow discharge line. Then, the cleaned product is transported to an air canal.
FEATURES & ADVANTAGES OF BUCKET ELEVATOR
It is used to convey the granular and grinded products horizontally for collecting, distributing, mixing and tempering processes. It is designed to satisfy the most rigorous sanitation requirements. It can be applied for high-precision volumetric proportioning or for feeding material at a controlled rate to a gravimetric system. In addition, this screw feeder can be used for conveying powdered products inthe food industry. Its throughput capacity is as high as 170 m3/h.
The working principle of Aspirator Separator is very simple and intuitive. The vibrating process is maintained by means of vibro-motors, which are placed in the machine keeping into account the centre of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers vibrates together and propels the product into mid-section of the Aspirator Separator inlet. The grain is spread uniformly on the entire surface of the mesh by means of an adjustable regulating gate. Mukul Enterprises recommends another adjustable regulating mesh to the inlet of the conveyer for better flow. When the grain passes through from the first mesh to the second one, larger size impurities or foreign particles are filtered out by the first mesh and directed to coarse flow discharge line. The remaining smaller size impurities or foreign particles which pass through the second mesh are transferred to fine flow discharge line. Then, the cleaned product is transported to an air canal.
ADVANTAGES OF SCREW CONVEYER
The dust-mixed conveying gas is started turning by transferring it into a separator by means of a spiral construction. Gas is force in to rotate in the cyclone. Due to the centrifugal forces, dust parcisles are carried to the surroundings. Pushing the gas to inward from the backward crastes a vortex. The air is separated from the dust particle, which are forced downwards along a spiral way because of frictionof the air against the wall.
FEATURES & ADVANTAGES OF PNEUMATIC CYCLONE
From the air lock inlet the air-product mixture enters the chambers, which are created by fixing blades (wings) on the rotor shaft. Due to the precise and standard tolerance between the body housing and the rotor, the product is separated from air and discharged regularly without any leakage. Due to the air leakage-proof feature of the air lock, the escape of product is prevented together with air, which is sucked by an existing collector.
FEATURES & ADVANTAGES OF AIR COCK
Pin Mill is a machine that, homogenizes substances through repeated impact. It is a type of vertical shaft impactor mill and consists of two rotating disks with pins embedded on one face. The disks are arrayed parallel to each other so that the pins of one disk face those of the other. The substance to be homogenized is fed into the space between the disks and either one or both disks are rotated at high speeds.
The grinding action within the Pin Mill is achieved by impacting the product particles with a series of hardened steel pins. The material to be ground is pneumatically or mechanically conveyed from the hopper to a Pin Rotor where the break-up of the material occurs. The product enters through the eye of the machine and then passes through rows of pins rotating at high speed between stationary pins. The product particles are shattered into fragments as they progress towards the outlet. This action creates a fan effect and a high volume of air is drawn through with the product, keeping it cool. The machine's grinding action can be controlled by altering the feed rate to the machine and the speed of the rotor. Mukul Enterprises also offers a size reduction system complete with cyclones, dust collectors, fans and discharge valves.
FEATURES & ADVANTAGES OF PAN MILL
Double Bin Sifter is a milling machine that offers many advantages for sifting processes at high capacities. It provides large sifting area in very limited space. The maximum sifting area can be obtained by using different types of boxes. It is used to sift the broken and floury products and classify different kinds of grains.
The product comes from above through one or two inlets and is sifted in the sieve nest, this operation being due to rotary motion of the machine and gravity. A special device fitted at the inlet of channels provides a very precise separation of the product load along the entire width of the upper sieves for a remarkable increasing of the sifting of the single passage. The great numbers of superimposed sieves and their square shape also guarantee an effective sifting action and a precise classification of the products, positively affecting the final grinding yield. Each machine is completed with its own product inlet and outlet boards, the discharge control spouts and the connection sleeves made of fabric permeable to the air
FEATURES & ADVANTAGES OF DOUBLE BIN SHIFTER
HIGH PRESSURE OR PNEUMATIC FAN is used to convey granular or ground products in the system where at high pressure and low or medium flow rates are required. It is the system which sucks the broken products coming from the Roller mill.
The fan body and the impeller are precisely manufactured and fitted on a steel foundation. The unit is designed and outfitted with special blades and can be easily dismantled and reinstalled, if high rpm is required. If required, it can be supplied by installing soundproof isolation.
FEATURES & ADVANTAGES OF HP FAN PNEUMATIC FAN
Bran Finisher is a machine which uses a centrifugal action to gently separate the floury endosperm, attached to the bran, thus reducing the starch content of offal to minimum and ensuring high flour yield.
The product is thrown towards the screen by means of a wing - fitted rotor, which is rotated horizontally; consequently, the flour and bran are separated from each other. Due to centrifugal force, the product is thrown towards the screen whose size is selected beforehand. During the screening process, flour passes through the screen and larger sizes of bran are directed to the discharge outlet.
FEATURES & ADVANTAGES OF BRAN FINISHER
It is used to break endosperm flakes, which are obtained after reduction rolls, so that it helps for the process of the flour production. Careful preliminary cleaning of grain or animal feeds reduces the wear and tear on the downstream equipment in the production process. The DRUM DETACHER reliably removes straw fragments, bag tapes, paper, pieces of wood, or corn (maize) cobs from fine- and coarse-grained bulk materials. This makes it an indispensable piece of equipment in materials receiving (intake) sections of bulk storage and transfer facilities or in processing plants such as grain mills, animal feed production plants, and rice mills. The different drum screens with holes ranging in size from 10 to 60 mm are capable of achieving throughputs as high as 500 metric tons per hour.
Drum Detacher or a Drum Sieve consists of a cylindrical steel body supported by stands from both sides. The design of supports allows the drum detacher to be installed on the floor or to be suspended from the ceiling. The rotor is outfitted with four beaters. It is bedded at both ends by ball bearings, which are installed outside. The rotor can be driven by direct- coupled or belt-pulley system either from inlet or outlet side. Reliable materials precleaning by the drum detacher protects all the downstream processing equipment against damage. This enhances the operating reliability of the entire production plant.
WORKING PRINCIPLE OF DRUM DETACHERThe material to be detached is fed through the inlet directly to the rotor and is caught by the inner surface of the jacket, which is installed with six impact bars helps increasing the detaching output. The pitch of beaters directs the material from the feeding point to the discharge point of the machine.
FEATURES & ADVANTAGES OF DRUM DETACHER
It is used to grind and crush the grain in the cereal processing plants. It is designed to obtain flour and semolina in the flour and semolina mills by processing cleaned grain.
The parallel working rolls are automatically opened and closed by pneumatic system, which is actuated by an electronic control unit. The clean grain enters the roller mill through a glass spout and the grinding process starts. Capacitive level indicators adjust the amount of grain, which enters the roller mill from its inlet, which controls the feeding rolls. The grain, which flows regularly through the rolls, undergoes processing. The adjusting system, which provides a very precise approach of the rolls to each other, can be easily integrated to the automation system. The air, which is sucked by means of a pneumatic system via specially created air channels, provides regular flow of grain between the rolls. The efficiency of the roller mill is increased due to such feature. The grinded product is discharged into a hopper, which is placed underneath the roller mill and then conveyed by means of a pneumatic system.
FEATURES & ADVANTAGES OF ROLLER MILL
