BK Engineering Jaipur

Manor Pur, Jaipur, Rajasthan

Dry Stoner is a machine used to remove stones, mud balls, glass or metal pieces, leguminous seeds, shelled seeds and other high-density matter from the grain stream.

• Flour and semolina mills
• Cereal Cleaning Plants
• Corn Factories
• Oil Factories
• Cocoa and Coffee Plants
• Breweries and distilleries
• In the production of ethanol

In the Dry Stoner, the product flows through the feeding chamber onto a vibrating separating deck and is acted upon by vibration and air flow which separates the stone from the cereals. The dedicated research team of Mukul Enterprises have concluded that the most critical anomally in a Dry Stoner is the Air Flow and have successfully mastered the technology. Thus, the main purpose of Dry Stoner is achieved easily due to oscillation difference resulting in the proper separation of heavy particles and product easily. Even small, lighter stones roughly the size of a grain kernel are also removed from the grain stream.Best operation can be achieved keeping several factors in mind, such as :

• Frequency and amplitude of vibrations.
• Suspension effect of the cereals caused by the airflow.
• Inclination of the processing deck.

• Low energy consumption, high capacity and operating efficiency.
• Minimum and easy periodic maintenance.
• Durability, long lifetime, easy and quick replacement of mesh.
• Precise adjustment and inclination of mesh deck.
• Dust-free construction
• Easy cleaning and maintenance.
• Noiseless working condition

• Flour and semolina mills
• Seed cleaning plants
• Cereal cleaning mills
• Malt factories
• Feed mills
• Cereal storage silos
• At other similar industrial plants.

• Aspirator Separator is equipped with vibrating structure supported by elastic shock-absorbing elements, containing the sifting body with two rows of sieves pairs.
• Aspirator Separator is essentially a self adjusting grain feed system.
• Aspirator Separator also possess a unique feature i.e. self cleaning of the sieve covers by means of rubber balls of different intricate shapes and sizes patented by Mukul Enterprises.
• To enhance the signature craftsmanship motto, the Aspirator Separator has got transparent toughened glass panels for checking the cereal strata.
• Keeping in mind the user friendliness the steel or wooden sieve frames of the Aspirator Separator are equipped with easily replaceable perforated plates.
• To top it all the best quality vibrating motors are equipped which provides the oscillation for the Aspirator Separator.

The working principle of Aspirator Separator is very simple and intuitive. The vibrating process is maintained by means of vibro-motors, which are placed in the machine keeping into account the centre of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers vibrates together and propels the product into mid-section of the Aspirator Separator inlet. The grain is spread uniformly on the entire surface of the mesh by means of an adjustable regulating gate. Mukul Enterprises recommends another adjustable regulating mesh to the inlet of the conveyer for better flow. When the grain passes through from the first mesh to the second one, larger size impurities or foreign particles are filtered out by the first mesh and directed to coarse flow discharge line. The remaining smaller size impurities or foreign particles which pass through the second mesh are transferred to fine flow discharge line. Then, the cleaned product is transported to an air canal.

• Low energy consumption, high capacity and operating efficiency.
• Easy and minimum maintenance, hassle free operation by using vibro-motors.
• Adjustable inclination (angle) of mesh - grades range 2 - 12. Due to this unique feature, the Aspirator Separator can be used for any kind of cereals at maximum efficiency.
• Durability and long lifetime.
• Quick and easy replacement of mesh and practical cleaning possible.
• Noiseless working.

Separator is a machine used primarily for grain cleaning in the milling of wheat, durum wheat, corn (maize), rye, soybeans, oats, buckwheat, spelt, millet and rice as well as in storage elevators. It separates coarse and fine impurities from grain via screening and classifies a broad range of materials according to size. In addition to its main field of application, Separator is also employed successfully in feed mills, seed cleaning plants, oilseed cleaning and cocoa bean grading plants.

It is used to break endosperm flakes, which are obtained after reduction rolls, so that it helps for the process of the flour production. Careful preliminary cleaning of grain or animal feeds reduces the wear and tear on the downstream equipment in the production process. The DRUM DETACHER reliably removes straw fragments, bag tapes, paper, pieces of wood, or corn (maize) cobs from fine- and coarse-grained bulk materials. This makes it an indispensable piece of equipment in materials receiving (intake) sections of bulk storage and transfer facilities or in processing plants such as grain mills, animal feed production plants, and rice mills. The different drum screens with holes ranging in size from 10 to 60 mm are capable of achieving throughputs as high as 500 metric tons per hour.