• Effective Designed Speed- 150-200 metre/min
• Effective Designed Width Range: 1200-2500 mm
• Fitted with Speed Controller in order to have proper synchronisation with the production line
• Electro-motor to align the width of the corrugated paper
• Vacuum control system in order to provide the enhanced fluting quality
• With two sets of head panel, operations can take place on the bridge as well as on the control system of the Double Baker

• Used for Die-Cutting and Creasing
• Requisite attachment for solid and calliper boards
• Chain/Vacuum Paper Feeding System
• Automatic Transverse Movement
• High Precision Grinded Rotary Roller
• Efficient Heat Treatment System for Gears
• Installed with automatic repairing system for upper roller
• 360-degree rotational movement of grooving cutters.

Anti Frictional Tungsten Coating rollers are highly efficient as they symbolises the most advanced technological development of the Corrugation Packaging Industry. The combination of High Precision Grinding and Cobalt Tungsten Coating enhances the life of the rollers and is economically viable on the production frontier. BKG provides certification for Flute as well as Product Quality. Such rollers are perfectly synchronised with single facers and automatic corrugation plantsin order to maximise the return on investment. Following are some of the technical know how and product benefits :

• Roller Material :
  Custom Tailored. However, most commonly used 48 and 50 Cr Mo Alloy Steel Forging.


• Coating Thickness Range :
  0.05 to 0.08 Tungsten Coating Thickness


• Custom Tailored Rock Profile of Rollers for Economically Viable Production Process :


• Hardness: Hardness of rollers > 55-60 HRC :


• Highly advanced heating and tempering unit :


• High Precision Grinding :


• Thermo Grooves/CCS :
  Excellent Heat Transfer improving the quality of production Avoids the framing of insulating film inside the roller surface.


• Laser Profile Tester :
  Accurate Profile Testing in order to yield best results.

• Anti Frictional Performance :


• Cost Savings :
  Lower Corrugating Roller Cost per linear meter by over 70%
  5-10% Less Paper Consumption
  2-5% Less Wastage (Scrap)


• Longevity :
  Increase in the life span by over 150-200%.


• Excellent Release Properties :


• Enhanced Quality and Increased Productivity :


• Strength :
  Increase in Corrugated Board strength by over 20%

Service and Repairs: BKG also offers Re-Grinding and Repairs for the old rollers in order to enhance their productive strength. In the case of Re-Grinding, we strip the residual coating on the surface of the roller and then smoothly grind and polish in order to re-gain rollers productive strength. However, the diameter of the roller remains the same.

• Effective Width: 1400-2500 mm


• Effective Designed Length: 2000-3000 mm


• Dual Relaxed Roller system with aluminium make transfer roll


• Uninterrupted slicing process due to web tension paper control


• Compatible with every production management system


• Slicing success rate of over 99%

• Fingerless Vacuum Suction System


• Effective Designed Speed- 120metre/min-200metre/min


• Effective Width 1200mm-2500mm


• Corrugated Rollers are made of high quality and tested alloy steel material 48 Cr-Mo and 50 Cr Mo. We at BKG, follow the complete process of Induction Hardening (HRC 58-62), Tempering, Grinding and Tungsten Coating/Hard Chroming.


• Lower Flute Roll diameter- 320mm, 360mm and 380mm


• Pneumatic Movement of Corrugated and Glue Applicator device.


• Electrical Motor for the Glue Applicator device in order to avoid drying up of glue.


• Easy changing of rolls with guide way slipping of glue and upper roll.


• Vacuum Suction system provides perfect flute shape with the help of blower.


• Digital control of the gap between doctor roll and glue roll. The gap is electronically adjusted.


• Independent Gear Box, Gimbal Transmission with immersed oil-lubricating system


• High Temperature Lubricating Greasing on bearings of Flute and Pressure Rolls.


• A, B, C, E, F, and many more custom tailored Flute profiles.


• Fitted with Frequency Controller device to monitor variation in speed.

• Fingerless Vacuum Suction System


• Effective Designed Speed- 100 metre/min


• Effective Width- 1200mm-2500mm


• Lower Flute Roll Diameter- 280mm


• Vacuum Suction system provides perfect flute shape with the help of blower.


• Corrugated Rollers are made of high quality and tested alloy steel material 48 Cr-Mo and 50 Cr Mo. We at BKG, follow the complete process of Induction Hardening (HRC 58-62), Tempering, Grinding and Tungsten Coating/Hard Chroming.


• Independent Helical Gear Box, Gimbal Transmission with immersed oil-lubricating system


• Fitted with Frequency Controller device to monitor variation in speed.


• Fitted with Auto Circulating Glue System


• Pneumatic control for the movement of the upper, pressure and glue roll.


• High Temperature Lubricating Greasing on bearings of Flute and Pressure Rolls.


• Tungsten Coated/Chrome Plated Glue Roll

• Effective Diameter of Pre-Heater Drum- 400mm, 600mm, 900mm, 1000mm and 1100mm.


• Effective Width- 1200mm-2500mm


• Wrap Roll is fixed for low and medium speed corrugation plants. However, it is motorised for high-speed plants.


• Chrome Plated and Polished Pre-Heater Drum surface.


• Butterfly Head design to ensure sufficient heating


• Electric Control of the heating area. Range of electric wraps angel 50-270 degrees.

• Transfers paper from single facers to suction brake stand.


• Effective Designed Speed- 150-200 metre/min


• Take up device is controlled by individual gear motor and the variation in speed is directed through Frequency Drive


• Heavy Duty structural steel set up


• Electrical control of operational plates


• Safety rails and staircases provide operational safety.


• Effective Designed Width- 1200mm-2500mm

• This machine is used for folding and gluing all kinds of corrugated paperboards.


• Front conveyor and changing function


• Uniform Pasting Design


• Electrical Control Panel


• Custom made as per required Corrugated Paperboard or Sheet size.

• Effective Designed Speed: 150-200 metre/min


• Effective Designed Width Range: 1200-2500 mm


• Hard Chrome/Tungsten Coated Glue Feeding Roller


• Automatic movement of Pressing Roll


• Pre-Conditioning/Pre-Heating device makes the gluing process effective and smarter


• Auto-Circulating Glue Feeding System in order to avoid Glue Deposition


• Pressing Roll and Contact bars are used as Paper Pressing Device


• Auto- control: Glue machine comes with a digital encoder. Digital Encoder helps in the adjustment of gap between the glue roll and the doctor roll. This enhances the quality of the Corrugated paperboard by providing the firm application of the glue on to the Corrugated Paper sheets.


• Electronic display and adjustment of the glue quantity as well as glue supply


• Frequency Conversion Control with the help of Frequency Drive

• Effective Designed Speed- 150-200metre/min


• Effective Designed Width 1200mm-2800mm


• Pneumatic Subsection or whole press as per the requirement of Corrugated Board.


• Suction pump reduces the paper tension and help in maintaining the quality of Fluting


• Double Control panels make the operation convenient


• Rubber wrapped drive roll to ensure the safety of cotton belt Heating Section


• Number of hot plates varies from 8, 12, 15, 18, 20, 22 in relation to the required production speed


• Effective Designed width of Heating Plates: 150-600 mm.


• Motorised or Hydraulic lifting and lowering


• Plates are made of tested alloy steel material


• Custom Tailored for Hard Chroming and Tungsten Coating


• Cooling Section


• Paper Tension Monitor System for Lower Canvas and Upper Canvas belts


• Guide way Device System for Upper Canvas Belt

• Effective Designed Speed 80 metre/min


• Available Width- 1200mm-2500mm


• Cutting length of the cardboard can be adjusted by changing the rotational speed of the gear shift panel installed on the outer body of the machine


• Cutting Precision: +- 2.5 mm


• Effective Sheet Cutting Range- 600mm-2400mm


• Fitted with Double Stimulation Speed Monitoring Device

• Effective Designed Speed 250 metre/min (Helical Knives)


• Effective Designed Speed 150 metre/min (Straight Knives)


• Effective Width- 1000mm- 2500mm


• Cutting Length 500mm-9999mm and cutting precision +-1mm


• Low noise and low impact for Helical knives in comparison to straight knives


• Automatic Oil Lubrication system for transmitting unit


• Automatic display of production line so as in order to keep the steady flows.

• Effective Designed Speed Range- 100-180 meter/min


• Effective Width Range- 1200-2800mm


• Custom Tailored Length between 3-6 metres


• Automatic movement with the help of heat-resistant conveyor belt


• Fitted with Electro-magnetic motor to synchronize the speed with respect to production line


• Electronic control of the paperboard for height and number variations.


• Automatic stacking, Motorized transverse and Pneumatic Lifting

• Effective Designed Speed 180 meter/min


• Effective Width 1200mm-2500mm


• Effective Stack Height- 1500mm


• Motorised/Hydraulic lifting and lowering of the upper and lower section.


• Electrical adjustment of the stacking height.

• Operation Panel of 6mm plates with manual chain feeding system


• Chrome Plated and grinded shafts


• Spray Lubrication system of Gears


• PLC enabled operational system


• Four knives grouping for creasing, three for slotting, two for partitioning and one for angle cutting.


• Fitted with Frequency Controller


• 360-degree rotational movement of grooving cutters

• Chrome Plated Steel Tube


• Facet with special electronic gear design


• Thin blade slotting and die cutting synthesised accordingly.


• Co-ordinated line speed function in order to ensure the accuracy of the die-size line


• Complete Digital set up with programming control


• Also available as an individual attachment

• Extra Heavy Duty Forged Material used for Machine body structure


• 3-Series Helical Gear mechanism


• Noise Proof


• Single Plate Electro Magnetic Clutch System


• Fitted with Automatic Sheet Counter


• Highly Efficient Safety Sensor System


• Rationalized Lubrication Mechanism

• This machine is used to cut Kraft Liner Paper or 2 Ply Corrugated Board into sheets without damaging the flutes (In the case of Corrugated Board).


• It can be used independently as well as an attachment to the single facer in order to facilitate accurate sheet cutting process.


• Fitted with Oil Lubrication Pump (OLP) in order to provide continuous and consistent supply of oil to the Gear system of the machine


• Comprehensive feature of the machine is the Excel Make PIV Gear Box fitted with imported chain in order to adjust the sheet size to be cut with respect to the Gear Ratio.


• Perfect Synchronisation of the machine and Single facer, with the provision of AC Drive.


• Improved Cutting Process with Four Edge cutting.


• Delivery Conveyor in order to stack Cut Sheets

• Used for consistent setting up of the corrugated sheets after pasting process.


• Hydraulic Lift and Pressing Control


• Heavy Duty Steel Structure


• Motorised switch and starter arrangement


• Fitted with Waterproof ply and steel plates.

• Stitches large, medium as well as small size cartons.


• Capable of stitching double line oblique at 45-degree angel.


• Fitted with Electromagnetic coupling and Electromagnetic brake Wide Stitching Range (Custom Tailored)

• Automatic Paper Feeding


• Provision for Single as well Double Nailing


• Quick and easy order change


• Automatic Counter Ejector


• Mechanical-Automatic Interface Control


• Touch Screen Panel

• Bearing Housing


• Bearing Sleeves


• Reel Pulley


• Rewinding Bracket


• Rewinding Bush

In addition to above-mentioned, we manufacture various other custom tailored Machined Components.

• Effective Designed Speed- 150-200 metre/min
• Effective Designed Width Range: 1200-2500 mm
• Fitted with Speed Controller in order to have proper synchronisation with the production line
• Electro-motor to align the width of the corrugated paper
• Vacuum control system in order to provide the enhanced fluting quality
• With two sets of head panel, operations can take place on the bridge as well as on the control system of the Double Baker

• Used for Die-Cutting and Creasing
• Requisite attachment for solid and calliper boards
• Chain/Vacuum Paper Feeding System
• Automatic Transverse Movement
• High Precision Grinded Rotary Roller
• Efficient Heat Treatment System for Gears
• Installed with automatic repairing system for upper roller
• 360-degree rotational movement of grooving cutters.

Anti Frictional Tungsten Coating rollers are highly efficient as they symbolises the most advanced technological development of the Corrugation Packaging Industry. The combination of High Precision Grinding and Cobalt Tungsten Coating enhances the life of the rollers and is economically viable on the production frontier. BKG provides certification for Flute as well as Product Quality. Such rollers are perfectly synchronised with single facers and automatic corrugation plantsin order to maximise the return on investment. Following are some of the technical know how and product benefits :

• Roller Material :
  Custom Tailored. However, most commonly used 48 and 50 Cr Mo Alloy Steel Forging.


• Coating Thickness Range :
  0.05 to 0.08 Tungsten Coating Thickness


• Custom Tailored Rock Profile of Rollers for Economically Viable Production Process :


• Hardness: Hardness of rollers > 55-60 HRC :


• Highly advanced heating and tempering unit :


• High Precision Grinding :


• Thermo Grooves/CCS :
  Excellent Heat Transfer improving the quality of production Avoids the framing of insulating film inside the roller surface.


• Laser Profile Tester :
  Accurate Profile Testing in order to yield best results.

• Anti Frictional Performance :


• Cost Savings :
  Lower Corrugating Roller Cost per linear meter by over 70%
  5-10% Less Paper Consumption
  2-5% Less Wastage (Scrap)


• Longevity :
  Increase in the life span by over 150-200%.


• Excellent Release Properties :


• Enhanced Quality and Increased Productivity :


• Strength :
  Increase in Corrugated Board strength by over 20%

Service and Repairs: BKG also offers Re-Grinding and Repairs for the old rollers in order to enhance their productive strength. In the case of Re-Grinding, we strip the residual coating on the surface of the roller and then smoothly grind and polish in order to re-gain rollers productive strength. However, the diameter of the roller remains the same.

• Effective Width: 1400-2500 mm


• Effective Designed Length: 2000-3000 mm


• Dual Relaxed Roller system with aluminium make transfer roll


• Uninterrupted slicing process due to web tension paper control


• Compatible with every production management system


• Slicing success rate of over 99%

• Fingerless Vacuum Suction System


• Effective Designed Speed- 120metre/min-200metre/min


• Effective Width 1200mm-2500mm


• Corrugated Rollers are made of high quality and tested alloy steel material 48 Cr-Mo and 50 Cr Mo. We at BKG, follow the complete process of Induction Hardening (HRC 58-62), Tempering, Grinding and Tungsten Coating/Hard Chroming.


• Lower Flute Roll diameter- 320mm, 360mm and 380mm


• Pneumatic Movement of Corrugated and Glue Applicator device.


• Electrical Motor for the Glue Applicator device in order to avoid drying up of glue.


• Easy changing of rolls with guide way slipping of glue and upper roll.


• Vacuum Suction system provides perfect flute shape with the help of blower.


• Digital control of the gap between doctor roll and glue roll. The gap is electronically adjusted.


• Independent Gear Box, Gimbal Transmission with immersed oil-lubricating system


• High Temperature Lubricating Greasing on bearings of Flute and Pressure Rolls.


• A, B, C, E, F, and many more custom tailored Flute profiles.


• Fitted with Frequency Controller device to monitor variation in speed.

• Fingerless Vacuum Suction System


• Effective Designed Speed- 100 metre/min


• Effective Width- 1200mm-2500mm


• Lower Flute Roll Diameter- 280mm


• Vacuum Suction system provides perfect flute shape with the help of blower.


• Corrugated Rollers are made of high quality and tested alloy steel material 48 Cr-Mo and 50 Cr Mo. We at BKG, follow the complete process of Induction Hardening (HRC 58-62), Tempering, Grinding and Tungsten Coating/Hard Chroming.


• Independent Helical Gear Box, Gimbal Transmission with immersed oil-lubricating system


• Fitted with Frequency Controller device to monitor variation in speed.


• Fitted with Auto Circulating Glue System


• Pneumatic control for the movement of the upper, pressure and glue roll.


• High Temperature Lubricating Greasing on bearings of Flute and Pressure Rolls.


• Tungsten Coated/Chrome Plated Glue Roll

• Effective Diameter of Pre-Heater Drum- 400mm, 600mm, 900mm, 1000mm and 1100mm.


• Effective Width- 1200mm-2500mm


• Wrap Roll is fixed for low and medium speed corrugation plants. However, it is motorised for high-speed plants.


• Chrome Plated and Polished Pre-Heater Drum surface.


• Butterfly Head design to ensure sufficient heating


• Electric Control of the heating area. Range of electric wraps angel 50-270 degrees.

• Transfers paper from single facers to suction brake stand.


• Effective Designed Speed- 150-200 metre/min


• Take up device is controlled by individual gear motor and the variation in speed is directed through Frequency Drive


• Heavy Duty structural steel set up


• Electrical control of operational plates


• Safety rails and staircases provide operational safety.


• Effective Designed Width- 1200mm-2500mm

• This machine is used for folding and gluing all kinds of corrugated paperboards.


• Front conveyor and changing function


• Uniform Pasting Design


• Electrical Control Panel


• Custom made as per required Corrugated Paperboard or Sheet size.

• Effective Designed Speed: 150-200 metre/min


• Effective Designed Width Range: 1200-2500 mm


• Hard Chrome/Tungsten Coated Glue Feeding Roller


• Automatic movement of Pressing Roll


• Pre-Conditioning/Pre-Heating device makes the gluing process effective and smarter


• Auto-Circulating Glue Feeding System in order to avoid Glue Deposition


• Pressing Roll and Contact bars are used as Paper Pressing Device


• Auto- control: Glue machine comes with a digital encoder. Digital Encoder helps in the adjustment of gap between the glue roll and the doctor roll. This enhances the quality of the Corrugated paperboard by providing the firm application of the glue on to the Corrugated Paper sheets.


• Electronic display and adjustment of the glue quantity as well as glue supply


• Frequency Conversion Control with the help of Frequency Drive

• Effective Designed Speed- 150-200metre/min


• Effective Designed Width 1200mm-2800mm


• Pneumatic Subsection or whole press as per the requirement of Corrugated Board.


• Suction pump reduces the paper tension and help in maintaining the quality of Fluting


• Double Control panels make the operation convenient


• Rubber wrapped drive roll to ensure the safety of cotton belt Heating Section


• Number of hot plates varies from 8, 12, 15, 18, 20, 22 in relation to the required production speed


• Effective Designed width of Heating Plates: 150-600 mm.


• Motorised or Hydraulic lifting and lowering


• Plates are made of tested alloy steel material


• Custom Tailored for Hard Chroming and Tungsten Coating


• Cooling Section


• Paper Tension Monitor System for Lower Canvas and Upper Canvas belts


• Guide way Device System for Upper Canvas Belt

• Effective Designed Speed 80 metre/min


• Available Width- 1200mm-2500mm


• Cutting length of the cardboard can be adjusted by changing the rotational speed of the gear shift panel installed on the outer body of the machine


• Cutting Precision: +- 2.5 mm


• Effective Sheet Cutting Range- 600mm-2400mm


• Fitted with Double Stimulation Speed Monitoring Device

• Effective Designed Speed 250 metre/min (Helical Knives)


• Effective Designed Speed 150 metre/min (Straight Knives)


• Effective Width- 1000mm- 2500mm


• Cutting Length 500mm-9999mm and cutting precision +-1mm


• Low noise and low impact for Helical knives in comparison to straight knives


• Automatic Oil Lubrication system for transmitting unit


• Automatic display of production line so as in order to keep the steady flows.

• Effective Designed Speed Range- 100-180 meter/min


• Effective Width Range- 1200-2800mm


• Custom Tailored Length between 3-6 metres


• Automatic movement with the help of heat-resistant conveyor belt


• Fitted with Electro-magnetic motor to synchronize the speed with respect to production line


• Electronic control of the paperboard for height and number variations.


• Automatic stacking, Motorized transverse and Pneumatic Lifting

• Effective Designed Speed 180 meter/min


• Effective Width 1200mm-2500mm


• Effective Stack Height- 1500mm


• Motorised/Hydraulic lifting and lowering of the upper and lower section.


• Electrical adjustment of the stacking height.

• Operation Panel of 6mm plates with manual chain feeding system


• Chrome Plated and grinded shafts


• Spray Lubrication system of Gears


• PLC enabled operational system


• Four knives grouping for creasing, three for slotting, two for partitioning and one for angle cutting.


• Fitted with Frequency Controller


• 360-degree rotational movement of grooving cutters

• Chrome Plated Steel Tube


• Facet with special electronic gear design


• Thin blade slotting and die cutting synthesised accordingly.


• Co-ordinated line speed function in order to ensure the accuracy of the die-size line


• Complete Digital set up with programming control


• Also available as an individual attachment

• Extra Heavy Duty Forged Material used for Machine body structure


• 3-Series Helical Gear mechanism


• Noise Proof


• Single Plate Electro Magnetic Clutch System


• Fitted with Automatic Sheet Counter


• Highly Efficient Safety Sensor System


• Rationalized Lubrication Mechanism

• This machine is used to cut Kraft Liner Paper or 2 Ply Corrugated Board into sheets without damaging the flutes (In the case of Corrugated Board).


• It can be used independently as well as an attachment to the single facer in order to facilitate accurate sheet cutting process.


• Fitted with Oil Lubrication Pump (OLP) in order to provide continuous and consistent supply of oil to the Gear system of the machine


• Comprehensive feature of the machine is the Excel Make PIV Gear Box fitted with imported chain in order to adjust the sheet size to be cut with respect to the Gear Ratio.


• Perfect Synchronisation of the machine and Single facer, with the provision of AC Drive.


• Improved Cutting Process with Four Edge cutting.


• Delivery Conveyor in order to stack Cut Sheets

• Used for consistent setting up of the corrugated sheets after pasting process.


• Hydraulic Lift and Pressing Control


• Heavy Duty Steel Structure


• Motorised switch and starter arrangement


• Fitted with Waterproof ply and steel plates.

• Stitches large, medium as well as small size cartons.


• Capable of stitching double line oblique at 45-degree angel.


• Fitted with Electromagnetic coupling and Electromagnetic brake Wide Stitching Range (Custom Tailored)

• Automatic Paper Feeding


• Provision for Single as well Double Nailing


• Quick and easy order change


• Automatic Counter Ejector


• Mechanical-Automatic Interface Control


• Touch Screen Panel

• Bearing Housing


• Bearing Sleeves


• Reel Pulley


• Rewinding Bracket


• Rewinding Bush

In addition to above-mentioned, we manufacture various other custom tailored Machined Components.