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Chemical Reactors & Process Tanks

Our product range contains a wide range of Jacketed Reaction Vessel and Limpet Coil Vessel

Jacketed Reaction Vessel

We manufacture Reaction Vessel from 50 Ltrs to 20 KL in Material of construction Mild Steel, Stainless Steel SS 304 or SS 316. Construction :
  • Jacketed Reaction Vessel consist of a Cylindrical vertical shell with standard torospherical dish on both ends.
  • A jacket is provided on the Outside of the shell for Heating the reactor by passing steam or thermic Oil. or Cooling the reactor by passing cooling media. Stiffener Rings are provided on shell in between the shell and jacket to give uniform circulation of the heating or cooling media and to intensify the vessel.
  • Agitator assembly mounted on the Top dish of Reactor consists of Shaft supported by Lantern Assembly on the Top End containing Bearing Housing with Tapered roller bearing and Ball bearing to withstand impact load and vibratory load ensuring smooth rotation of the Shaft. Water cooled Stuffing box filled with gland rope pressed by Gland pusher is also provided.
  • On the other end of the shaft Blade is fitted of different types as per the need of the Process viz. Single Anchor, Double Anchor, Gate, Paddle, Flat or Curved Turbine & Propeller types. Baffles are also provided inside the shell as per the requirement.
  • Top Dish of the Reactor is provided with various Nozzles viz. Manhole, Light Glass, Sight glass, Vapour, Addition, Reflux, Thermowell etc.
  • Bottom Dish of the Reactor is provided with an Outlet nozzle where valve is fitted.
Drive : The drive is designed to give maintenance and trouble free performance. The Agitator Shaft is coupled to the Reduction Gear Box with Flexible coupling. The Reduction Gear Box is mounted on the Top of the Lantern Assembly and is driven by Motor using V belt pulley. Variator or AC drive can by used to get variable speed of the Agitator if desired. Mounting : Four lugs support are provided on the Shell of the reactor to mount it on the Platform of the Factory. Platform can also be prefabricated and assembled at site. Welding : Welding work is performed by Argon Arc process using Good Characteristic Filler rods on all S. S. Parts. M.S. Parts welding is performed by D. C Arc welding process using suitable electrodes of Advani Oerlikon make. Finish : All weld joints will be finished from inside and outside, S S. Parts is cleaned from inside and outside. Two coates of primer / redoxide will be given on M.S. parts from outside. Testing : Equipments are tested Hydraulically as per design Pressure. Function : Reaction Vessels are used in carrying out a wide variety of chemical reactions including condensation, polymerization, esterification etherifciation, hydrolysis, hydration, reduction, oxidation, hydrogenation etc. at pressures (Up to 30 Kg. / cm2) and at temperatures ranging -20oC to +250oC. Reaction needing simultaneous fractional distillation and azeotropic distillation can also be conducted very efficiently using these chemical reaction vessels. Material of Constructions : Various materials of construction, such as MS, SS304, SS 316, SS 316L, Rubber Lined etc, can be offered as per requirement.

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Types Of Agitator To Install On Request

Technical Specifications

Nominal Capacity (Lts.) Vessel Dimension Dia, (mm) x Straight Height (mm) Motor H.P Shaft Diameter (mm) Exchange Surface Area (sq. meters) Standard Design Pressure
Jacket Half - Tube
250 600 x 900 2 30 1.7 0.9 Inside -3 bar or vacuum
500 800 x 1000 3 50 2.7 1.53 -
1000 1000 x 1400 5 50 4.4 2.75 Jacket - 3 bar
2000 1200 x 1800 7.5 60 6.8 4.33 -
2500 1300 x 1900 10 70 7.8 4.96 -
3000 1400 x 2000 10 75 8.8 6.2 -
5000 1600 x 2500 15 100 12.6 8.1 Half Tube 6-Bar
6000 1750 x 2500 15 110 13.7 8.87 -
10000 2100 x 3000 25 115 19.8 12.85 -


Designs : Standards chemical reaction vessels and reaction kettle designed for 3 Kg/cm2 Internal pressure or full vacuum, jacketed Vessels are designed for 3 Kg/cm2 Jacket pressure or full vacuum. Heavy - duty vessels for higher operating pressures are also available as per process requirement. For reaction vessels for highly inflammable material, mechanical seal with supporting assembly can be provided. Variable speed drives and flame proof motors can be incorporated for special application agitators.



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Limpet Coil Vessel

We offer Limpet Coil Vessel in different sizes to hold quantity from 50L to 20Kl. We are a trusted name in the market for manufacturing, supplying and exporting Limpet Coil Vessel. The Limpet Coil Vessel is made of either mild steel or stainless steel, thereby making it rust resistance. We offer reliable and durable Limpet Coil Vessels at the market leading prices. Construction :The construction of Limpet Coil Reactor is same as that of Jacketed Reactor except instead of Jacket on the Shell of Reactor Limpet Coil is welded on it. Limpet Coil Reaction Vessel consists of a cylindrical vertical shell with standard Toro spherical dish on both ends. Limpet Coil is half round Pipes welded on the outer surface of the shell and also on the bottom dish of the Reactor. Limpet Coil is made of either mild steel or stainless steel. It is either Double end double start for both heating and cooling through limpet coil or normal single coil for either heating or cooling. Limpet Coil Welding is performed by using high grade filler rods depending on MOC of the Limpet Coil to withstand design pressure. Drive :The drive is designed to give maintenance and trouble free performance. The Agitator Shaft is coupled to the Reduction Gear Box with Flexible coupling. The Reduction Gear Box is mounted on the Top of the Lantern Assembly and is driven by Motor using V belt pulley. Variator or AC Drive can be used to get variable speed of the Agitator if desired. Mounting :Four lugs support is provided on the Shell of the reactor to mount it on the Platform of the Factory. Platform can also be prefabricated and assembled at site. Welding-Welding work is performed by Argon Arc process using Good Characteristic Filler rods on all S. S. Parts. M.S. Parts welding is performed by D. C Arc welding process using suitable electrodes of Advani Oerlikon make. Finish :All weld joints will be finished from inside and outside, S.S. Parts is cleaned from inside and outside. Two coats of primer / red oxide will be given on M.S. parts from outside. Testing :Equipments are tested hydraulically as per design pressure.
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