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We offer the best product range of DMC Adjustable Crimp Tool, DMC Middle Range Crimp Tool, DMC AMT4001 Crimp Tool for Terminals, Open Frame Crimp Tools and DMC Miniature Adjustable Crimp Tools.
MC Adjustable Crimp Tool, Qualified to Mil-dtl-22520/1*, Has Virtually Limitless Application Within the Specified Wire Range of 12 Through 26 Awg. over a Thousand Turret Heads Are Available to Adapt the Tool Frame to Your Specific Military or Proprietary Contact/Wire Combination. the 8 Impression Crimp, Which is Standard in the Af8, Assures Absolute Maximum Tensile Strength with Almost Every Closed Barrel Contact. Special Indent Configurations and Gaging Are Available Upon Request. For Proper Operation, the Tool Must Be Mated with One of the Following Optional Accessories: a Military Standard or Non-military Turret Head (Th-xxx Part No. Series), a Military Standard or Non-military Positioner (Tp-xxx Part No. Series), or an Adjustable Head (Part No. Uh2-5). This is Done Simply by Orienting the Head in the Keyed Position, and by Tightening the Hex Socket Screws Provided as Part of the Head.The Precision Ratchet Controls Cycling of the Tool in Both Directions of Handle Movement. This Assures the Same Accurate Crimp Every Time. Its Like Having a Quality Control Inspector at Every Work Station. Positive Crimp Depth is Controlled by an 8 Position Selector Knob Conveniently Located on the Tool Frame. the Operator Simply Dials the Desired Step for the Wire Being Used. This Setting Can Be Secured by Use of a Locking Pin or Safety Wire. The Carefully Engineered Design Achieves the Absolute Maximum Mechanical Advantage and the Tools Light Weight Helps Minimize Operator Fatigue.
A Permanent Dataplate is Affixed to All Turret Heads and Positioners. This Plate Lists Specific Contact Part Numbers, the Corresponding Position Color Code (For 3 Position Turret Heads), and Suggested Selector Depth Settings for the Wire Size Being Used. The Adjustable Head (P/N Uh2-5) is Ideally Suited for Lab Work and Prototype Production Applications. This Head is Attached in the Same Manner as Explained Above. the Selected Contact is Inserted Through the Entry Hole on the Opposite Side of the Tool Frame from the Head. the Height Adjusting Screw is then Rotated Until the Contact is in the Proper Position for Crimping. the Screw Can Be Secured with the Locknut Provided. Some Testing Will Be Necessary to Determine the Optimum Selector Setting for Your Contact/Wire Combination. The Af8 is Approximately 934 X 212 X 114 and Weighs 15 Oz.
DMC Middle Range Crimp Tool mh860 (m22520/7-01) Qalified to mil-dtl-22520/7*, the DMC MH860 is a recent addition to the military specification. It was developed to meet the demonstrated need for supporting the majority of electrical systems with one versatile crimp tool frame. The mh860 accepts the entire middle wire range of 16 through 28 awg, with positioners which adapt it to virtually all applications consistent with others in the mil-dtl-22520 family. Pneumatic versions of this tool can be found here. The dmc123 tool kit contains the mh860 tool frame, tool gauge, and all mil-spec positioners also included in the dmc123 are tool instruction sheets and a tool selection chart.
Technical Specification:
| Military p/n | dmc p/n | Description | nsn |
| M22520/7-01 | mh860 | Tool frame | 5120-01-335-8573 |
| M22520/7-02 | 86-1s | Positioner | 5120-01-335-8597 |
| M225207-03 | 86-2 | Positioner | 5120-01-335-8598 |
| M22520/7-04 | 86-3 | Positioner | 5120-01-335-8599 |
| M22520/7-05 | 86-4 | Positioner | 5120-01-335-8600 |
| M22520/7-06 | 86-5 | Positioner | 5120-01-335-8601 |
| M22520/7-07 | 86-6 | Positioner | 5120-01-335-8602 |
| M225207-08 | 86-7 | Positioner | 5120-01-335-8603 |
| M225207-09 | 86-11s | Positioner | 5120-01-335-8604 |
| M225207-10 | 86-12s | Positioner | 5120-01-335-8605 |
| M22520/7-11 | 86-19 | Positioner | 5120-01-335-8606 |
| M22520/7-12 | 86-20 | Positioner | 5120-01-335-8607 |
| M22520/7-13 | 86-21 | Positioner | 5120-01-335-8608 |
| M22520/3-3 | g145 | Gage | 5120-00-338-0378 |
| 86-37 | Adjustable positioner | ||
| DMC132 | m22520/7 tool kit | 5180-01-355-5616 |
Amt4001 Crimp Tool for Terminals M22520/40-01 for Terminals, Splices & Endcaps
Cycle Controlled
Wire Sizes 26 Through 14
Adjustable Insulation Barrel
The Amt4001 (M22520/40-01) Crimp Tool is a Fast, Manually Operated Tool for Crimping As7928 (Mil-t-7928) Ring Terminals and Splices for Wire Sizes 26 Through 14 (Terminal and Splice Color Codes Small-yellow, Red, and Blue).
The Amt4001 Provides a Ratchet Controlled Crimp to Ensure Full Crimp Force/Closure is Applied. the Handles Will Not Open Until They Have Been Fully Closed and the Crimp Completed.
The Tool is Equipped with a Locator to Hold Terminals and Splices in Place for Crimping.
The Amt4001 is 10 3/4 Inches Long, and Weighs 1.48 Lbs. for Long Life and Optimum Performance, This Tool Should Be Kept Clean and Handled Carefully, as Any Other Precision Instrument.
Mil Qualified Gages Are Available for Checking Calibration.
Red Conductor Amtg4301Red Insulation Amtg4303Blue Conductor Amtg4302Blue Insulation Amtg4304
Tool Also Produces Crimped Assemblies That Comply with the Ipc/Whma-a-620-a Industry Guidelines for Stamped and Formed-closed Barrel-insulation Support Crimps
Open Frame Crimp Tools M22520/5-01 (HX4) & M22520/10-01 (HX3)
The DMC HX4 and HX3 series crimp tools feature a system of interchangeable dies which eliminate the need of separate fixed die crimp tools for each and every different application. Many maintenance and manufacturing concerns have standardized on one of these models, thus eliminating the cost associated with maintaining and calibrating bulky inventories of single purpose tools.
Tremendous flexibility and cost advantages exist with this crimping system due to the wide variety of interchangeable dies which are available for these tool frames. As new requirements evolve, a new set of dies is all thats required to meet the demand. A truly modern concept which will not require major change with time only simple additions.
Crimping dies are snapped into the tool frame and retained in place by internal spring clips. They may be permanently secured, if desired, by driving a roll pin into the holes provided.
The tool frames are equipped with a positive ratchet assembly which controls complete handle movement in both directions.
Hexagonal crimp dies are available in a variety of combinations having single, double, and even triple cavity design. These dies accommodate most coaxial and biaxial connectors and contacts conforming to MIL-C-39012, MIL-C-39029, and numerous proprietary configurations. Other designs are available for coaxial connections requiring different termination techniques.
DMC Miniature Adjustable Crimp Tools AFM8 (m22520/2-01) Qualified to Mil-DTL-22520/2*, the dmc afm8 is designed for most of the miniature and sub-miniature connector types that are so widely used in electronic systems. The afm8 meets the need for a miniature tool accommodating wire sizes 20 through 32 awg. The AFM8 gives a mil-standard 8 impression crimp, which assures maximum tensile strength. The cycle controlled precision ratchet assures consistently accurate crimps every time. The tool frame has a built-in 8 step selector knob for ease in dialing the correct crimp depth setting for the wire being used. Positioners adapt the tool frame to a particular application. The data plate on each positioner designates which contacts the positioner accommodates for its wire size and indicates selector position. The positioner is easily removed and changed. Periodic gaging is recommended to insure accurate calibration. This is easily accomplished with the m22520/3-1 go/no-go gage (dmc part no. G125) on sel setting #8. The afm8 is 6 3/4 in length and weighs approximately 10 oz. Other than keeping the tool clean and properly stored when not in use, no operator maintenance is required. Pneumatic versions of this tool can be found here. The DMC274 tool kit (pictured right) contains the AFM8 tool frame, tool gage, and all mil-spec positioners. Also included in the dmc274 are tool instruction sheets and a tool selection chart. change to as 22520 in process consult dmc for status.
| Military p/n | DMC p/n | Description | NSN |
| m22520/2-01 | afm8 | tool frame | 5120-01-335-8572 |
| m22520/2-02 | k1s | positioner | 5120-01-335-8592 |
| m22520/2-03 | k60s | positioner | 5120-01-335-8593 |
| m22520/2-04 | k151 | positioner | 5120-01-335-8594 |
| m22520/2-05 | k3 | positioner | 5120-01-335-8595 |
| m22520/2-06 | k41 | positioner | 5120-01-335-8624 |
| m22520/2-07 | k40 | positioner | 5120-01-335-8625 |
| m22520/2-08 | k13-1 | positioner | 5120-01-335-8626 |
| m22520/2-09 | k42 | positioner | 5120-01-335-8627 |
| m22520/2-10 | k43 | positioner | 5120-01-335-8628 |
| m22520/2-11 | k287 | positioner | 5120-01-335-8629 |
| m22520/2-12 | k286 | positioner | 5120-01-335-8630 |
| m22520/2-13 | k338 | positioner | 5120-01-335-8631 |
BOMBAY TOOLS CENTRE (BOMBAY TOOLS CENTRE)
New No 132 (Old No 163) Broadway,Shebam Complex, Chennai, Tamil Nadu - 600108, India
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